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System for visual control for biogas plants and the production process; Installation on: fermenters, BIOaccelerators, hoppers, plant entrances, pumping rooms, control rooms, etc.; Access to video server over the Internet; The video server compresses the data – also accessible by smartphone; Completely developed by B.T.S.; ATEX protection; Surveillance system for the entire plant. Interior of the fermenter BIOaccelerator in action System for calculating the proportions of feeding on the basis of a database containing numerous parameters, including: - cost; - dry matter; - raw protein; - ADIP, NDF, ADF, ADL, and NFC; - starch; - ash; • Possibility of expanding the database; Calculation and display of the effective value/nominal value ratio; Display of the possible exceeding of nominal parameters; • Web-based software; Forecast of the annual feeding of the plant; Graph of degradation of input in the various stages of the process; • Dynamic calculation of proportions ; • Calculation of biological efficiency; • Management of the biomass storage; • Control of the plant management. Yield Reduction NUMERO VERDE 8006007 B.T.S. BIOGAS Via San Lorenzo, 34 39031 Brunico/Bruneck (BZ) ITALY PER DAY Components RAW Proteine NDF Starch Sugar Lipid Fat Sulfur Dry Matter % Dry Matter of Total Qt. Quantity 1,25 Barley Grain 55% PI 0,35 2,2 1,195 5,23 0,06 0,24 1,345 0,26 0,155 0,01 0,005 8,8 4,43 88 88,6 10 5 Citrus Pulp Dry 1,6 TOTAL 12,09 3,39 25,66 5,29 39,98 1,58 11,98 0,41 3,14 0,01 0,11 13,23 88,2 15 % of Dry Matter Raw Proteine NDF Starch Sugar Lipid Fat Dry Matter high low too high high good too high 12,09 % of Dry Matter 25,66 % of Dry Matter 39,98 % of Dry Matter 11,98 % of Dry Matter 3.14 % of Dry Matter 88,2 % of Total Quantity Quality CONTROL OF THE PLANT FROM A TO Z • Complete system; • Simple management; • Very stable system; • Entire system developed by B.T.S.; • Remote control and remote maintenance; • Web-based; • 24/7 service. Quality Reduction NUMERO VERDE 8006007 B.T.S. ITALIA Via San Lorenzo, 34 39031 Brunico/Bruneck (BZ) ITALIA PER DAY Products Quantity Costs NF Biomass Earnings Functions PER YEAR MIX New Del 41,50 t 75,50 € Product 1 6 % 115,00 € 21,50 t 34,50 € Product 2 8 % 26,00 € 71,50 t 75,50 € Product 3 3 % 12,00 € 11,50 t 32,50 € Product 4 1 % 1,00 € 41,50 t 75,50 € Product 5 6 % 115,00 € 21,50 t 34,50 € Product 6 8 % 26,00 € 71,50 t 75,50 € Product 7 3 % 12,00 € 11,50 t 32,50 € Product 8 1 % 1,00 € 41,50 t 75,50 € Product 9 6 % 115,00 € 21,50 t 34,50 € Product 10 8 % 26,00 € 21,50 t 34,50 € TOTAL 8 % 26,00 € add Mix 1 New Product Yield 8 % 78 % Energy Bacteria/SOF g./g. 20,43 Fermented dry matter on supply 86,5% CH4 expected (ton) ton/d 4,46 Yield Version 08.2012 - sulfur; - lipids; - sugar; - digestibility / degradability; - carbon / nitrogen ratio; PLC INDUSTRIAL PC DISPLAY B.T.S. Biogas Headquarters Via San Lorenzo, 34 I-39031 Brunico (BZ) T +39 0474 37 01 19 F +39 0474 55 28 36 E [email protected] Operational Site and Laboratory Via Bachelet, 21 I-46047 Porto Mantovano (MN) www.bts-biogas.com BIOGAS PLANTS

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Page 1: Version 08.2012 BIOGAS PLANTS - bts-biogaz.com · E info@bts-biogas.com Operational Site and Laboratory Via Bachelet, 21 I-46047 Porto Mantovano (MN) ... • Unlimited access to display,

• System for visual control for biogas plants and the production process;• Installation on: fermenters, BIOaccelerators, hoppers, plant entrances, pumping rooms, control rooms, etc.;• Access to video server over the Internet;• The video server compresses the data – also accessible by smartphone;• Completely developed by B.T.S.;• ATEX protection;• Surveillance system for the entire plant.

Interior ofthe fermenter

BIOaccelerator in action

• System for calculating the proportions of feeding on the basis of a database containing numerous parameters, including:

- cost; - dry matter; - raw protein; - ADIP, NDF, ADF, ADL, and NFC; - starch; - ash;

• Possibility of expanding the database;• Calculation and display of the effective value/nominal value ratio;• Display of the possible exceeding of nominal parameters;• Web-based software;• Forecast of the annual feeding of the plant;• Graph of degradation of input in the various stages of the process;• Dynamic calculation of proportions ;• Calculation of biological effi ciency;• Management of the biomass storage; • Control of the plant management.

Yield Reduction

NUMERO VERDE

8006007B.T.S. BIOGAS

Via San Lorenzo, 34 39031 Brunico/Bruneck (BZ)

ITALY

PER DAY

Components RAWProteine NDF Starch Sugar Lipid Fat Sulfur Dry Matter % Dry Matter

of Total Qt. Quantity

1,25Barley Grain 55% PI

0,35

2,2

1,195

5,23

0,06

0,24

1,345

0,26

0,155

0,01

0,005

8,8

4,43

88

88,6

10

5Citrus Pulp Dry

1,6TOTAL

12,09

3,39

25,66

5,29

39,98

1,58

11,98

0,41

3,14

0,01

0,11

13,23

88,2

15

…% of Dry Matter

Raw Proteine

NDF

Starch

Sugar

Lipid Fat

Dry Matter

high

low

too high

high

good

too high

12,09 % of Dry Matter

25,66 % of Dry Matter

39,98 % of Dry Matter

11,98 % of Dry Matter

3.14 % of Dry Matter

88,2 % of Total Quantity

Quality

CONTROL OF THE PLANT FROM A TO Z

• Complete system;

• Simple management;

• Very stable system;

• Entire system developed by B.T.S.;

• Remote control and remote maintenance;

• Web-based;

• 24/7 service.

Quality Reduction

NUMERO VERDE

8006007B.T.S. ITALIA

Via San Lorenzo, 34 39031 Brunico/Bruneck (BZ)

ITALIA

PER DAYProducts Quantity Costs NF Biomass Earnings Functions

PER YEARMIX

New Del 41,50 t 75,50 €Product 1 6 % 115,00 €

21,50 t 34,50 €Product 2 8 % 26,00 €

71,50 t 75,50 €Product 3 3 % 12,00 €

11,50 t 32,50 €Product 4 1 % 1,00 €

41,50 t 75,50 €Product 5 6 % 115,00 €

21,50 t 34,50 €Product 6 8 % 26,00 €

71,50 t 75,50 €Product 7 3 % 12,00 €

11,50 t 32,50 €Product 8 1 % 1,00 €

41,50 t 75,50 €Product 9 6 % 115,00 €

21,50 t 34,50 €Product 10 8 % 26,00 €

21,50 t 34,50 €TOTAL 8 % 26,00 €

add

Mix 1

… …New Product … …

Yield

8 %

78 %

Energy

Bacteria/SOF g./g. 20,43

Fermented dry matter on supply 86,5%

CH4 expected (ton) ton/d 4,46

Yield

Vers

ion

08.2

012

- sulfur; - lipids; - sugar; - digestibility / degradability; - carbon / nitrogen ratio;

PLC

INDUSTRIAL PC

DISPLAY

B.T.S. Biogas

HeadquartersVia San Lorenzo, 34I-39031 Brunico (BZ)T +39 0474 37 01 19F +39 0474 55 28 36E [email protected]

Operational Site and LaboratoryVia Bachelet, 21I-46047 Porto Mantovano (MN)

www.bts-biogas.com

BIOGAS PLANTS

Page 2: Version 08.2012 BIOGAS PLANTS - bts-biogaz.com · E info@bts-biogas.com Operational Site and Laboratory Via Bachelet, 21 I-46047 Porto Mantovano (MN) ... • Unlimited access to display,

• Very robust, reliable management system, used in more than 50% of wind generating plants currently in operation;• Resistant to:

- High and low temperatures; - Vibrations; - Electromagnetic fi elds.

• Web-based display, i.e. can be opened like a website;• All of the logic runs on the PLC (programmable logic controller);• Possibility to modify the software without shutting down the PLC;• The B.T.S. Automation Department can carry out modifi cations online;• Accessible from any PC on the same network;• High level of protection against tampering or sabotage;• Thanks to the remote maintenance, it is even possible to analyze problems and errors remotely.

• Robust PC with cooling fi ns capable of working 24 hours a day, 365 days a year;• Applications are web-based and access is possible via a browser, as long as the PC is on the same network;• Storage of every measurement value, setting, and state of every plant component;• Dynamic analysis of the data, can also be confi gured by the customer;• Representation of the data as a diagram or a table; the data can be exported in pdf or csv format;• History of alarms, current alarms, and error description for every alarm;• All of the saved data are transmitted to a server in a central computer;• Easy restoring of data in the event of a malfunction or breakdown.

• Any type of computer connected to the network can be used for the display, as long as Java and a browser are installed;• Unlimited access to display, diagrams, and list of alarms without additional costs for licenses;• Security guaranteed by the Open VPN system – used by the Italian military and the Ministry of Defense;• The system is easy to manage;• Remote control from any location – all that is necessary is an Internet connection and Open VPN;• In the event of a failure of the PC, access is possible from another PC on the network.

• The was developed by B.T.S.; • The use of a microcontroller guarantees the stability and the functionality of the alarm system;• The administrator is informed by voice over the telephone;• The module allows for the storage of an unlimited number of phone numbers;• Day/night operation;• Capacity to store up to 1,600 events / alarms;• Functions by means of GSM – no landline necessary;• Alarm confi rmation by the customer by pressing a button on the mobile phone;• No information is lost.

PLC INDUSTRIAL PC DISPLAY

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