version 1.0 mcs-magnum · mcs-magnum (10 ro’s, 12 si’s, 4 digital si’s, and 4 ao’s)...

MCS TotalSolutionfor all yourControlNeeds

Energy Efficient and RoHS Compliant

5580 Enterprise Pkwy.Fort Myers, FL 33905

Office: 239-694-0089Fax: 239-694-0031

www.mcscontrols.com

MCS-MAGNUMControl Enclosures

(shown with options installed)

MCS-MAGNUM Keypad Control Enclosures are available in MCS-MAGNUM-SB, MCS-MAGNUM-MLB, MCS-MAGNUM-LB

MCS-MAGNUM Touchscreen Control Enclosures are available inMCS-MAGNUM-SB-7, MCS-MAGNUM-MLB-7, MCS-MAGNUM-LB-7,

MCS-MAGNUM-MLB-15.4, MCS-MAGNUM-LB-15.4, MCS-MAGNUM-NEMA-15.4

MCS-MAGNUM-MLB

MCSMAGNUM-MLB-15.4

MCS-MAGNUM-NEMA-15.4

Revision - 2015-10-21

Version 1.0

dwalterick

Typewritten Text

MCS-Control Cabinets Version 1.0

2

The MCS Commitment is to provide practical solutions for the industries needs and to be both a leader and partner in the effective use of

microprocessor controls.

Micro Control Systems, Inc.5580 Enterprise ParkwayFort Myers, Florida 33905

PH:(239) 694-0089 FAX:(239) 694-0031www.mcscontrols.com

All information contained within this document is considered to be proprietary information of Micro Control Systems, Inc. No information or data from this document shall be published, used, reproduced, transmitted, or disclosed to others outside your organization without the prior expressed written consent of Micro Control Systems, Inc. This document and the information contained herein shall be treated as proprietary. Reasonable provisions shall be provided to ensure that this information remains proprietary by your employees, agents, and other personnel that may have access to this document. Copyright ©2015

Date Author Description of Changes10-06/07-15 DEW Setup Manual Create ver 1.0

Revision/Disclaimer Page


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Chapter - 1. Table of ContentsChapter - 1. Table of Contents ..............................................................................................................3Chapter - 2. Introduction .........................................................................................................................4

2.1. Magnum V17 Software Control Point Capacity ............................................................................................42.2. About the Magnum .......................................................................................................................................4

Chapter - 3. Experience Counts ............................................................................................................5Chapter - 4. MCS-MAGNUM Box Enclosures with Keypad .......................................................6Chapter - 5. MCS-MAGNUM Box Enclosures with Touch Screen .................................... 7Chapter - 6. MAGNUM MLB 15.4 Control Enclosure ...................................................................8Chapter - 7. Control Enclosure Options ............................................................................................9Chapter - 8. MCS-MAGNUM (REV 8.1+) ............................................................................................10Chapter - 9. MCS-SI16-AO4 Expansion Board ..............................................................................11Chapter - 10. MCS-MAGNUM Keypad ..................................................................................................12

10.1. MCS- MAGNUM KEYPAD - Keys and their functions ................................................................................12Chapter - 11. PC Support Software for Magnum ...........................................................................13

11.1. Requirements for PC Software ...................................................................................................................14Chapter - 12. Graphics for your Touch Screen Enclosure ........................................................15


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Chapter - 2. Introduction

Installation Efficiency Simplified.

MICRO CONTROL SYSTEMS HVAC Control Enclosers offer compliant standard and custom control panel solutions designed to simplify building equipment installations. They provide a solid protection package to handle the protection needed for your chillers.A typical solution encompasses high quality industry rated panel enclosures pre-equipped with MCS-CONNECT software that controls and protects all your devices.In today’s world of trying to do more with less, MCS pre assembled control panel solutions help system integrators streamline the installation process and reduce unnecessary costs associated with manual field assembly.Magnum V17.0 software has been designed to control many different types of compressors of both fixed and variable capacity, as well as many additional features. Supported control options include multiple liquid line solenoids, electronic expansion valves (EXVs), liquid injection, economizers, hot gas bypass, variable frequency drives (VFDs), digital scrolls, and many more. Applications vary from control of a single compressor to complex multiple compressor systems. In all applications, however, safety and operating efficiency is of primary importance. The controller interface is made to be informative and meaningful, with built-in logic to prevent unsafe operating conditions from occurring. This helps reduce or even completely eliminate nuisance alarms.

2.1. Magnum V17 Software Control Point CapacityCircuits (compressors): Up to 20Steps per circuit:: Up to 4Relay Outputs: Up to 80Analog Outputs: Up to 20 Sensor Inputs: Up to 112Setpoints: 255Alarm Memory: 100Magnum Hardware Supported by Magnum V17.0 Software The following MCS boards can be connected together through the MCS-I/O communications terminal block:MCS-Magnum (10 RO’s, 12 SI’s, 4 Digital SI’s, and 4 AO’s)MCS-RO10 (10 RO)MCS-SI16-AO4 (16 SI and 4 AO)

The versatility of the Magnum offers the user much flexibility in configuring the controls in an economical way. The limitation is not the number of boards but the total number of points.

2.2. About the MagnumThe Magnum is a rugged microprocessor controller designed for the harsh environment of the HVAC/R industry. It is designed to provide primary control without needing mechanical controls. It will interface locally with a null modem serial cable, remotely through an Ethernet connection, and also through building management systems. The Magnum offers a great deal of flexibility with adjustable setpoints and control options that can be set prior to activating a system or even when the unit is operational. The Magnum is designed to safeguard the system being controlled, minimize the need for manual intervention, and to provide a simple but meaningful user interface.


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Chapter - 3. Experience CountsHVAC is very rarely a one-size fits all game. Whether you’re implementing a new system, managing a building, or optimizing HVAC performance, all kinds of equipment, products and expertise is needed to make the system work within the context of your building or facility. Couple that with the complications involved in the HVAC lifecycle, and finding yourself a strategic partner that can help you every step of the way becomes an imperative.

The more complex the enclosure, the more you need MCS’s experience to cost-effectively supply ap-proved enclosures. Our team of sales specialists can help you with putting together the right enclosure components, and ordering and assembling the enclosures to your specifications.

Whatever the need, we'll make it.

Challenge our enclosure experts with simple to complex requirements

Design/assembly for any HVAC application.

FEATURES AND BENEFITS

� Enclosure solutions designed and assembled per customer’s exact specifications.

� Our ready access to a wide variety of high quality panel components makes material selection easy and cost-effective for customers.

� Flexible inventory management and shipment options available to help you meet critical delivery dates.

� Enclosures are assembled in a manufacturing facility that is UL compliant and promotes a strong team & continuous improvement culture.

� Price estimates available by simply providing either bill of material or drawing.

� Hassle-free sales team ready to take your order.


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Chapter - 4. MCS-MAGNUM Box Enclosures with Keypad

• MCS-MAGNUM mounted in Enclosure

• 3 Enclosure sizes available Small - 18.25”w x 19.5”h x 8”d Med/Large - 22”w x 28.5”h x 8”d Large - 27”w x 34.75”h x 8”d

• Nema4 option available• Enclosure size available

24”w x 30”h x 12”d

Standard EnclosureMaster MCS-MAGNUM controller boardwith twelve 0-5vbdc sensor inputs, four 5vdc digital inputs, ten 230 vac 6.3 amp relay outputs, four 0-10vdc analog outputs, keypad, 128 x 64 dot pixel STN monochrome graphics LCD with 2.8 digonal viewing area, real time clock, MCS-1/O. Comes standard with one RS-485 and one Ethernet communication port.User selectable 115vac or 230vac operation.



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Chapter - 5. MCS-MAGNUM Box Enclosures with Touch Screen

• MCS-MAGNUM mounted in Enclosure with Touch Screen

• 2 Enclosure sizes available

• 7" Touch Screen 3 Enclosure sizes are available

• 15.4" Touch Screen 2 Enclosure sizes are available


Standard Enclosure with Touch ScreenThe MCS-MAGNUM 7 and MCS-MAGNUM 15.4 consists of a MCS-MAGNUM controller along with a Touch Screen display.Master MCS-MAGNUM controller board with twelve 0-5vbdc sensor inputs, four 5vdc digital inputs, ten 230 vac 6.3 amp relay outputs, four 0-10vdc analog outputs, keypad, 128 x 64 dot pixel STN monochrome graphics LCD with 2.8 digonal viewing area, real time clock, MCS-1/O. Comes standard with one RS-485 and one Ethernet communication port.User selectable 115vac or 230vac operation.


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MAGNUM 8 MOTHER BOARD

The MCS-MAGNUM-MLB-15.4 enclosure is made of powder coated aluminum for durability and longevity.Shown with options installed.

TOUCHSCREEN15.4” (16:10 Diagonal)

16.2 Million Colors

OPTIONALPANEL KEYPAD

OPTIONALMCS-SI16-AO4

EXPANSION BOARD

Medium Large Box - NEMA rating - Type 1 Dimensions .......................22”w x 28.50”h x 8”dMounting Holes .............................Mounts with four pre drilled 15/32” holes Operating Temperature .................-40°F to +158°F (-40°C to +70°C)Storage Temperature ....................-40°F to +158°F (-40°C to +70°C)Microprocessor .............................Zilog eZ80 Acclaim! @ 50mhzSensor Inputs (SI) .........................12 inputs 0-5vdc (10-bit A/D)Digital Inputs .................................4 inputs 0 or 5vdc onlyRelay Outputs (RO) ......................10 outputs 6.3amps @ 230vacAnalog Outputs (AO) ....................4 outputs 0-10vdcPrinted Circuit Board ....................Six layer with separate power and ground planesInput Power (Standard) ................115 or 230vac ±10% 50/60Hz @ 77°F (25°C) ambient, 20VA max (Voltageisfieldselectable)Current Draw ................................200mA @ 115VAC 100mA @ 230VACMCS-I/O Com Port .......................1 @ 38,400 baudRS-485 Com Port .........................1 @ 19,200 baudEthernet ........................................10/100 Mbps EthernetReal Time Clock ...........................Battery backupPower Detection ...........................Automatic power fail reset

Touch Screen 15.4 Dimensions ......................17”L x 12.11”W x 3.228”H Gasket Material HT-800 Medium Cellular Silicone - NEMA 4LCD Screen ...........................................15.4” (16:10 Diagonal) 16.2 Million Colors 1280x800 Resolution View Angle 70°x70°x70°x 70° (Up, Down, Left, Right) 5-Wire resistive touch w/Stylus pen White LED Backlight (Min Life 50,000 Hrs) Luminance Min. 300 cd/m²Surface Treatment ........................Glare/Anti-Reflection≤1.5%HardCoating(3H)Environment Limits .......................-20°C to 70°C Operating Temp. -30°C to 80°C Storage Temp. 0 to 95% Humidity; Non-Cond.Power Input ..................................12Vdc 2 ampsMotherboard .................................Freescale i.MX6 Solo 800mhz 1Gb of 512mhz DDR3 RAM Mem. 4Gb of eMMC Flash memory 1Gb Ethernet (100Mb/10Mb comp.) 1 Micro-SD Slots; 1 USB On-The-Go (OTG) 2 USB Host 2.0; Real Time Clock (RTC) w/ Battery LVDS for 15.4” LCD wi/5-wire resistive touch 3 RS485 communication ports (max. baud rate 115k)

TOUCHSCREEN POWER SUPPLY12 Vdc 2 amps

115 or 230vac ±10% 50/60Hz(Voltageisfieldselectable)

OPTIONALMCS

5 PORT ETHERNET

SWITCH

Chapter - 6. MAGNUM MLB 15.4 Control Enclosure


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Chapter - 7. Control Enclosure Options

MCS-RS485-EXTENDERCable for extending RS485 port to front of control cabinet

MCS-RS232-EXTENDER- Cable for extending RS232 port to front of Control Cabinet

-MB-WIRELESS-MODEM

Cellular Modem with 2 yr subscription

-MB-RO10-(24/115/230) ...............................................................10 relay output expansion board

-MB-SI16-AO4-(24/115/230) ........................................................ 16 sensor input expansion board

-MB-24VOLT-(115/230) ................................................................... 115(230) to 24vac transformer

-MB-WARNING-(24/115/230) ....................................................................Yellow warning indicator

-MB-ALARM-(24/115/230) ................................................................................ Red alarm indicator

-MB-RUN-LT#(1/2/3/4) ......................................................................................Green run indicator

-MB-RUN-SW ...........................................................................................Run/Stop selector switch

-MB-EMERG-SW ........................................................................................Emergency Stop switch

-MB-COMP#(1/2/3/4).....................................................................Single compressor on/off switch

-MB-BYPASS ................................................................................. Momentary bypass push button

-MB-ETHERNET ..................................................................................Industrial rated RS-232/Ethernet device

-MB-ETHERNET-SW ..................................................................Ethernet switch and power supply

-MB-BMS-GATEWAY ...........................................................................BacNet IP to MSTP/Lontalk

-MB-EXV-DRIVER-xx ................................................................................. Control board for EXVs

-232 ............................................................................................................RS-232 port added to Keypad


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GETTING STARTED MANUAL REVISION 2.5

9

MCS-MAGNUM (Rev 8.1+)

PWR InputTerminal

Ten (10) Relay Output terminals.

(COMMON, NO,NC)

Twelve (12) Sensor Input

Terminals(Analog or

Digital)

+12 VDC RS485 MCSI/O Ethernet

Spare Input Power Fuse

Four (4) Analog Outputs

Keypad / Display Wiring

Input PWR Fuse

Four (4) DigitalInputs

Chapter - 8. MCS-MAGNUM (REV 8.1+)


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Chapter - 9. MCS-SI16-AO4 Expansion Board

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Spare Fuse

Pow

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Address Jumper

Spare Fuse

Address Jumper


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MENU KEY

LCD DISPLAY

FUNCTION KEYSF1, F2, F3

ENTER KEY

ARROW KEYS

Chapter - 10. MCS-MAGNUM Keypad

10.1. MCS- MAGNUM KEYPAD - Keys and their functions• LCD DISPLAY - displays current condition of controller. Pressing the Menu key, displays the 10 available

Menu items.• FUNCTION KEYS - F1, F2, F3 are used to Page Up and Page Down as shown below, F2 - PG(page up),

F3 - PG(page down). Function keys are also used when an numerical digit is needed, F1 = 1, F2 = 2, F3 = 3.• ARROW KEYS - used to move between items on screen and also as numerical digits are needed.• ENTER KEY - used to accept highlighed item on screen and to move to next screen.• MENU KEY - used to move to main menu, also used as numerical digit 8.

Additional information on the use of the MCS-KEYPAD can be found in a presentation available on our web site at:

http://www.mcscontrols.com/presentations.html


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Chapter - 11. PC Support Software for MagnumMCS-CONNECT software is part of the MCS Support System. Its purpose is to provide both local and remote communication for MCS micro controllers either by themselves or as part of a network.MCS-CONNECT supports the following controllers:

• MCS-MAGNUM controller• MicroMag controller• MCS-8 controller with firmware

MCS-CONNECT permits the user to monitor the status of the micro controller in real time and, with proper authorization, changes can be made to the system. In as fast as 10 seconds configuration files can be transmitted to or received from a MCS micro controller. Another powerful feature of MCS-CONNECT is its ability to graph event history. Since MCS controllers automatically perform history logging, the user can select which inputs or outputs to graph and view the results either in real time or over a user selectable period of time. MCS-CONNECT supports the SAVE of history data in the GRAPH function as a *.txt file. This allows the user to bring the data up in MCS-CONNECT offline or in a spreadsheet program such as Microsoft Excel.Updates for MCS-CONNECT can be downloaded directly from the MCS website under “Support”, PC Software.The program is available as Microsoft Windows based software or as Linux based software.

Written in Sun Micro Systems Java

Local communication @ 19200 baud

Local Ethernet @ 10/100/1000 MBPS


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11.1. Requirements for PC SoftwareTo install and run the program we suggest the following minimum system requirements:

• PC with a Pentium2-class or higher processor• Windows 7 or later operating system or Linux operating system• Minimum 1GB of RAM• Minimum 4GB Drive• 14.4k baud modem or higher for remote communications• 1280 x 800 pixel or higher display• Ethernet 10/100/1000• USB port 2.0 or higher

MCS-CONNECT PRODUCT FEATURES• Java application runs on Windows/Linux• Local communication @ 19200 baud• Local Ethernet @ 10/100 MBPS• Remote communication via phone or Internet• Email/Test Message alarm alerts• Auto Print to file on alarms• Daily Scheduled Print to Files• Temperature and PSI Conversion Wizard• Extended History File Save• Interactive P/T Chart• Lookup Tables• Hide / Show Applicable Data• Diagnostic Save/Auto-Send• Window/Grids auto sizing based on screen resolution• Customizable Workspace saving allow easy recall of window position & sizing• Algorithm control states display• Static & dynamic graphing / trending data• Alarm retrieval & handling - these items can be printed and saved to PC for analysis and backup• Manual / Auto mode control• Setpoint modification• Schedule modification• Multiple authorization levels for security• Runtime / Cycle count information• Transmit / Receive configuration in as fast as 10 seconds• Sensor Diagnostics• Graphic Interface Sub List

1. Customized to application2. User Customizable Gauges3. State Based Color and Image changes4. Animated device—pump rotating, comp moving, fan spin, etc.5. Easy view and access via graphic interface

Additional information on the setup and using MCS-CONNECT can be found on our web site.Both an Instruction Manual and Powerpoint presentation is available at:

http://www.mcscontrols.com/#null


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Chapter - 12. Graphics for your Touch Screen EnclosureMCS-Graphics is a feature added to MCS-CONNECT. The Graphics feature allows the user to

have a graphical interface for MCS-CONNECT using the touch screen.

Once you have loaded the MCS controller you can click on the Graphics tab and view a graphical user interface of this controller.

DEPENDING ON AUTHORIZATION LEVEL,

THE TECHNICIAN IS ABLE TO HIDE, SHOW, DISCONNECT, PRINT OR

SEE STATUS OF UNIT

TECHNICIAN IS ABLE TO CLICK ON BUTTONS TO SEE DIFFERENT OVERVIEWS AS WELL AS THE STATE OF THE

UNITAS SHOWN IN WINDOW ABOVE

Providing HVAC/R Control Solutions Worldwide

5580 Enterprise Pkwy. Fort Myers, FL 33905Office: (239) 694-0089Fax: (239) 694-0031

www.mcscontrols.com

version 1.0 mcs-magnum · mcs-magnum (10 ro’s, 12 si’s, 4 digital si’s, and 4 ao’s)...

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