verso (lhd) - toyota-tech.eu · manual ref. no. aim 002 434 - 1 6 of 33 a b d t0119 1x t0178 1x...

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Verso (LHD) TPA Front Installation instructions Model year: November 2011 Vehicle code: **R-2*L-G****W Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464 - T3421 - 55 Manual reference number: AIM 002 434 - 1 06DE3585B

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Page 1: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Verso (LHD)TPA FrontInstallation instructions

Model year: November 2011Vehicle code: **R-2*L-G****W

Part number: PZ464 - E8424 - B0 PZ464 - 00422 - ** PZ464 - T3421 - 55

Manual reference number: AIM 002 434 - 1

06D

E358

5B

Page 2: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 2 of 33

Revision Record Rev. No. Date Page Picture Update New Deleted Steps

1 20/02/12 1 X

Page 3: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 3 of 33

Page 4: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 4 of 33

Page 5: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 5 of 33

Page 6: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 6 of 33

BA

D

T0122T01781xT0119 1x

15x

1x

C

F

G H

3xT0126

I

1xT0180

4x3x

1x

E

T0191

T0131 1x

1xT0128T0265 5x

PZ464-00422-**

T0169

T0195

PZ464-T3421-55 N

T0133

L

U1U2U3

U4

U5

U

Z

M

Z1

Z2

Z3

Z9

Z7

Z6

GR

V

Z5

G

Z4

B

Page 7: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 7 of 33

T1092

10 mm

T0001

T0002

T0003T0004

CLEANER

T0005T0006

T0007

T0009

T0134

T0012

W rth Art. No.0558130

T0946

Only PZ464-00422-**

T0073

Page 8: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 8 of 33

U

Z

U1U2U3

U4

U5

B

Z1

Z2

Z3

Z9

Z7

Z6

GR

V

Z5

G

Z4

B

Z2

U3

U4

Z3

U

U2

U1

Z6

Z5

Z7

Z9

ZZ

G U5

A

Z1

Z4

M

N

Page 9: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 9 of 33

T1639

10,5 mm

41

390mm390mm 650mm

32

T1098

1

1

2

2

1

Page 10: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 10 of 33

T0891

2

1

3

T0890

12

3

5

4

T0892

x2

Page 11: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 11 of 33

T0893

23

11

10 mm4x

4

T0894

3

2

5

1

2x

2x

T0851,

1

2

5x

8

6

7

Page 12: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 12 of 33

T0895

1x

3

4

10 mm1x

2x

2

1

1x

1x

2x

T0942

1x

1

2

10 mm1x

1x

10 mm1x

3

1x

1x

10

9

Page 13: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 13 of 33

7x=

T0896

10 mm7x

1

2

3

12

11

U

2x

F

T0897U4U3

U2

U1

13

Page 14: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 14 of 33

T0899

14

13

X – 15 cm

XX

T0898

4x

FU

U4U3

U1 U2

12

Page 15: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 15 of 33

U

T0902 T0904

U

T0901

19

T0399T0400

U

U5

1615

U5

U

T0902

20

1817

Page 16: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 16 of 33

T4572

CLEANER

B

T4571

CLEANER

A

T0905

CLEANER

U4U3

U1 U2

U

D

23

21

22

28

33

38

Page 17: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 17 of 33

27

26

T0607

T0608

A

24 25

T0364

1E 2

EA

T0365I

1I

B

2

Page 18: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 18 of 33

T1099

N

N N

U

U1

U2

U3

N

UU4

T0944

28

30

T0908

D DD

29

Page 19: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 19 of 33

T0367

1

EA

2

A

ZZ1

32

31

T0910

1D

U

U

U1

U4

U3U2

D U D U

2 23

Page 20: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 20 of 33

T0914

F

1x

2

1

3

G

G/BO

O/BL

L/BP

P/B

G

G/BO

O/BL

L/BP

P/B

GZ

4H

51x

Z3

G

G

U

G

Z

U5

35

33

34

F

X – 15 cm

XX

22x

1

Z

U

A

T0912

T0913

Page 21: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 21 of 33

3

T0916

2Z2

1x

H

B

1

T0917

F

2x

10 mm1x

B

Z4

T091537

39

36T0301

B

38

35

5036

39

Page 22: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 22 of 33

2

1

L

LT4522

Z7

Z7

G

G

G

G41

1

2

T4521

G

TOYOTA TECHNICALDRAWING

connectorn. H93

GG

Z7

F

1x

40

41 - 47

Page 23: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 23 of 33

T0222T0373

T0219

T0220

Ref: Toyota Wire Harness RepairPub No. RM 1022E Page B 30 - 31Paragraph 6

T0218

CHECKL

T0217

46

44 45

47

42 43

Page 24: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 24 of 33

V

T4524

TOYOTA TECHNICALDRAWING

connectorn. H105

1234567891011121314

1516171819202122232425262728

VV

Z6

10

04202

02204

00206

80 180100 160

120 140

42 - 47

49

2

1

L

LT4526

Z6

Z6

V

V

V

V

48

Page 25: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 25 of 33

T4527

2

1x

H

1

F

1x

51

3951

T2207

3TOYOTA TECHNICAL

DRAWING

connectorn. H26 +15

Z5

GR GRGR

42 - 47

50

Page 26: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 26 of 33

2

1

L

LT4528

Z5

Z5

GR

GR

GR

GR

1

T0926

Z9

Z

M

52

54

1

2

T0925

53

T0110

7,8 Nm

55

Page 27: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 27 of 33

T4529

010

2030

4050

6070

8090

100

CHECK SIZEPrint 100%

Check with Rulersbefore use.

0 10 20 30 40 50 60 70 80 90 100

Ø 2 mm

Ø 20 mm

10.5 mm

Ø 2 mm

Verso

Nov. 2011**R2*L-G****W

390 mm

1

390mm 390mm650mm

1

Page 28: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 28 of 33

Page 29: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 29 of 33

T4530

Nov. 2011

Page 30: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 30 of 33

Page 31: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 31 of 33

T4531

Ø 2 m

20 mm

10.5 mmØ

2 mm

010

2030

4050

6070

8090

100

CHECK SIZEPrint 100%

Check with Rulersbefore use.

0 10 20 30 40 50 60 70 80 90 100

Verso**R2*L-G****W

650 mm

Nov. 2011

3

390mm 390mm650mm

3

Page 32: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 32 of 33

Page 33: Verso (LHD) - Toyota-Tech.eu · Manual Ref. no. AIM 002 434 - 1 6 of 33 A B D T0119 1x T0178 1x T0122 15x 1x C F G H T0126 3x I T0180 1x 3x 4x 1x E T0191 T0131 1x T0265 5x T0128 1x

Manual Ref. no. AIM 002 434 - 1 33 of 33

T4532

Ø 2 mm

Ø 20 mm

10.5 mm

Ø 2 mm

010

2030

4050

6070

8090

100

CHECK SIZEPrint 100%

Check with Rulersbefore use.

0 10 20 30 40 50 60 70 80 90 100

390 mm

Verso**R2*L-G****W

Nov. 2011

4

390mm 390mm650mm

4