vertical channel down mounting type vertical …feedwater heater are used in a regenerative steam...

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FEEDWATER HEATER 122, Cheoyongsaneop 3-gil, Cheongnyang-myeon, Ulju-gun, Ulsan, 689-892, Korea TEL : +82-52-237-2213 FAX : + 82-52-237-2235 E-mail : [email protected] Website : http://www.powerhx.com Designed by Good & Good Design Communications2016. 11. www.powerhx.com Vertical Channel Down Mounting type Horizontal Mounting type Vertical Channel Up Mounting type TIE RODS AND SPACERS TIE RODS AND SPACERS U-TUBES U-TUBES U-TUBES SHELL SHELL TUBE SUPPORTS TUBE SUPPORTS TUBE SUPPORTS DESUPERHEATING ZONE SHROUD DESUPERHEATING ZONE SHROUD DESUPERHEATING ZONE SHROUD WATER LEVEL WATER LEVEL DESUPERHEATING ZONE BAFFLES DESUPERHEATING ZONE BAFFLES DESUPERHEATING ZONE BAFFLES STEAM INLET STEAM INLET HEATER SUPPORT HEATER SUPPORT FEEDWATER OUTLET FEEDWATER OUTLET IMPINGEMENT BAFFLE IMPINGEMENT BAFFLE IMPINGEMENT BAFFLE DRAIN INLET DRAIN INLET DRAIN INLET SHELL SKIRT FEEDWATER OUTLET STEAM INLET HEATER SUPPORT TIE RODS AND SPACERS DRAIN OUTLET WATER LEVEL PROTECTIVE SHIELD FEEDWATER INLET CHANNEL DRAIN OULTET DRAIN OULTET CHANNEL CHANNEL FEEDWATER INLET FEEDWATER INLET DRAINS SUBCOOLING ZONE ENCLOSURE DRAINS SUBCOOLING ZONE ENCLOSURE OPTIONAL DRAINS SUBCOOLING ZONE BY-PASS OPTIONAL DRAINS SUBCOOLING ZONE BY-PASS DRAINS SUBCOOLING ZONE BAFFLES DRAINS SUBCOOLING ZONE BAFFLES

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FEEDWATER HEATER

122, Cheoyongsaneop 3-gil, Cheongnyang-myeon, Ulju-gun, Ulsan, 689-892, Korea

TEL : +82-52-237-2213 FAX : + 82-52-237-2235

E-mail : [email protected] Website : http://www.powerhx.com

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www.powerhx.com

Vertical Channel Down Mounting type

Horizontal Mounting type

Vertical Channel Up Mounting type

TIE RODS AND SPACERS

TIE RODS AND SPACERS

U-TUBES

U-TUBES

U-TUBES

SHELL

SHELLTUBE SUPPORTS

TUBE SUPPORTS

TUBE SUPPORTS

DESUPERHEATING ZONE SHROUD

DESUPERHEATING ZONE SHROUD

DESUPERHEATING ZONE SHROUD

WATER LEVEL

WATER LEVEL

DESUPERHEATING ZONE BAFFLES

DESUPERHEATING ZONE BAFFLES

DESUPERHEATING ZONE BAFFLES

STEAM INLET

STEAM INLET

HEATER SUPPORT

HEATER SUPPORT

FEEDWATER OUTLET

FEEDWATER OUTLET

IMPINGEMENT BAFFLE

IMPINGEMENT BAFFLE

IMPINGEMENT BAFFLE

DRAIN INLET

DRAIN INLET

DRAIN INLET SHELL SKIRT

FEEDWATER OUTLET

STEAM INLET

HEATER SUPPORT

TIE RODS AND SPACERS

DRAIN OUTLET WATER LEVELPROTECTIVE SHIELD

FEEDWATER INLET

CHANNEL

DRAIN OULTET

DRAIN OULTET

CHANNEL

CHANNEL

FEEDWATER INLET

FEEDWATER INLET

DRAINS SUBCOOLING ZONE ENCLOSURE

DRAINS SUBCOOLING ZONE ENCLOSURE

OPTIONAL DRAINS SUBCOOLING ZONE

BY-PASS

OPTIONAL DRAINS SUBCOOLING ZONE BY-PASS

DRAINS SUBCOOLING ZONE BAFFLES

DRAINS SUBCOOLING ZONE BAFFLES

FEEDWATER HEATER

[ STEAM NOZZLE LOCATION- MULTIPLE INLETS ][ MINIMUM DISTANCE BETWEEN MULTIPLE STEAM NOZZLES ]

A feedwater heater is defined as a shell and tube type unit

which heats feedwater or condensate passing through its

tubes by means of steam or condensate on the shell side.

Feedwater heater are used in a regenerative steam cycle to

improve the gain. This is accomplished by extracting steam

at various points from the turbine and condensing it using

boiler feedwater. The resultant heating of the feedwater

reduces the fuel.

Since the work lost by extracting the steam is derived from

sensible heat, i.e. no change of phase, the much greater

latent heat recovered in the feedwater heater by changing

phase from steam to water results in a net energy gain.

Without a feedwater heater, the latent heat is wasted

or thrown out in the main condenser or cooling tower.

Therefore, feedwater heaters also help to reduce thermal

pollution.

General

>> Desuperheating Zone (DSH zone)The desuperheating zone removes a portion of the sensible

heat of the superheated extraction steam to elevate the

temperature of the feedwater.

>> Condensing Zone The condensing zone is the major internal section of all

feedwater heaters. A large amount of tube surface area,

held in place by tube support plates, condenses all of the

incoming steam and additional steam produced by flashing

of incoming drains, if any. In the process of condensing

the steam, entrained non-condensible gases must be

continuously removed in order to prevent blanketing of

surfaces, resulting in loss of performance and corrosion

>> Drain Subcooling Zone (DC zone) The drain subcooling zone reduces the temperature of the

drains leaving the condensing zone below the saturation

temperature by transferring heat to the entering feedwater.

Zone & Type

1-Zone type : Condensing Zone

2-Zone type : Condensing Zone + DC Zone

3-Zone type : Condensing Zone + DC Zone + DSH Zone

In case of 3zone type feedwater is heated 3times in

total. Firstly, the feedwater is heated draincooling zone

from191.75°C to 195.52°C.(At that time condensed

water is striped from 228.02°C to 197.35°C). Second is

condensing zone. Third is Desuperheating Zone

Operation principle

>> Single nozzle heatersThe steam nozzle should be located on the thermal

centerline of the bundle.

>> Multi nozzle heatersThe ideal location for nozzles located along the length of the

heater shell is on the respective thermal centerline for the

section of the bundle to which the nozzle rovides steam.

Steam nozzle location

The diameter of straight condensing heaters, as well as

two zone(integral drains subcooler) heaters, is greatly

dependent on the location of steam nozzles and the

resultant size of the steam distribution dome within the

shell. The maximum velocity in the distribution dome within

the shell. The maximum flow point along the longitudinal

axis of the heater should be no greater than the steam inlet

nozzle velocity given in formula.

Steam inlet nozzle V=250/s(psia)^0.9ft/sec

The escape velocity into the dome as defined by the flow

past the conical segment between the penetration point of

the nozzle into the shell and the impingement plate should

be no greater than the dome velocity; but, in no case is the

distance between nozzle penetration point and impingement

of steam on the tube bundle assuming a minmum angle

of diffusion of 45°C from the point at which the nozzle

penetrates the shell.

Steam distribution dome

[ Temperaturre profile ]

[ Tube Arrangement ]

1 ZONE SINGLE NOZZLE

2 ZONES SINGLE NOZZLE

1 ZONE MULTIPLE NOZZLES

CondensingZone

DC Zone

DSH Zone

[ Power Plant Process Diagram ]

[ Temperature-Entropy Graph ]