vibrodrivers - ptc · 1.5 m diameter and 17 m long for the construction of a new quay in guinea....
TRANSCRIPT
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VIBRODRIVERS For pile driving and deep foundations
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65HD Vibrodriver driving tubes for a combined wall in Baku, Azerbaidjan.
PTC Vibrodrivers are efficient hydraulic vibratory hammers that produce vertical vibrations to drive or extract a wide variety of profiles:
• Sheet piles• H and I beams• Casings and tubes• Wooden piles• Concrete piles
The Vibrodrivers work free hanging on crawler cranes and mobile cranes with telescopic booms.
For more than 90 yearsPTC has been masteringvibration technologyand developing innovativepile driving solutions:THE VIBRODRIVERS
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75HD Vibrodriver driving 2 200 mm diameter tube, India.
40HFV Vibrodriver on a cast-in situ work, France.24HFV Vibrodriver driving sheetpile wall, France.
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VERTICAL DRAINS COFFERDAM
BRIDGES
RAILWAYS
APPLICATIONSPTC pile driving technologyis used worldwide for multipleapplications.
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EXTREME WEATHER CONDITIONS
UNDERWATER
DAMS CAST IN-SITU
CITY CENTERS
COMBINED WALL
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TECHNICAL PARAMETERS
fh
fc fv fvfc
fh
Fc
Power pack
Yoke
Gear box
Clamping head
Profile:- Casings- Sheet piles- H & I beams- Concrete & wooden piles
• ECCENTRIC MOMENT: Mt (m.kg)Mt = ∑ (m x r)(r: the distance between the eccentric’s center of gravity and its rotational axis)(m: the mass of the eccentric)
• CENTRIFUGAL FORCE: Fc (kN)Each eccentric generates:fc = m x r x ω2 (ω is the angular velocity in radians/s) Fc = 1.118 x M
t x n2 x 10-5 (Mt in m.kg, n in rpm)
Example: PTC 30H1A Vibrodriver (Mt = 30 m.kg, n = 1 680 rpm) Fc = 1.118 x 30 x 1 680
2 x 10-5 = 946 kN Fc = 946 kN
• VIBRATING WEIGHT: mv (t)mv = weight of the gearbox + weight of the clamping head + weight of the element to be driven
• AMPLITUDE: A (mm)Is the vertical displacement of the vibrating elements during one complete revolution of the eccentrics.
A =
Example: PTC 30H1A Vibrodriver
Eccentric Moment Mt = 30 m.kg
Vibrating weight mv Vibrodriver = 2.26 tons Clamp = 0.95 tons Profile = 13.37 tons (Ø 1.4m, 26m long, 15mm thick) Total mv = 16.55 tons
AMPLITUDE =
In the gearbox, each eccentric pair turns at the same angular velocity but in opposite directions, producing a vertical vibration. Each eccentric generates a centrifugal force fc. The horizontal components fh are offset at the same time that the vertical components fv are added, resulting in a total centrifugal force Fc. The yoke located above the gearbox prevents the transmission of vibrations to the crane, thanks to specially designed shock absorbers.
VIBRODRIVER PRINCIPLEVibratory pile driving reducesthe cohesion of the soil throughvibration.The vibration of a profile causes the adjacent ground to shift and reduces the friction, between the soil and the profile. Thus allowing to easily drive or extract the profile.
2 x 30 m.kg
16.55 tons= 3.6 mm
2 x Mt
MV
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65HD Vibrodriver driving tube of 1.5 m diameter and 17 m long for the construction of a new quay in Guinea.
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WHAT VIBRODRIVER RANGE ?
The Vibrodriver range that best fits your application depends on the proximity of the piling job to existing vibration-sensitive structures. If the piling works are done in a vibration-sensitive area (in a city center next to buildings), you will need to control your amplitude and the particle velocity, thus you need a Vibrodriver with Variable moment technology (PTC Patent).
If you are in an open area, far from other structures you may use a Vibrodriver with a fixed eccentric moment.
Once you know which Vibrodriver range is the most adapted for your application, the type of soil and the profile parameters (height, weight, type of profile) are key to determine within that range, what is the excentric moment you require to drive the profile to the desired depth.
VIBRODRIVER RANGES
HFV: High Frequency Vibrodriverswith PTC Patented Variable moment Technology
HV: Standard Frequency Vibrodriverswith PTC Patented Variable moment Technology
H / HD: Standard Frequency Vibrodriverswith Fixed eccentric moment
PTC pile driving know-how has produced innovative piling technologies, which have been integrated into the different ranges of PTC Vibrodrivers to offer the most performant pile driving solution for each application.
RECOMMENDED VIBRODRIVER RANGE ACCORDING TO THE PROXIMITY OF A VIBRATION-SENSITIVE STRUCTURE
HFVRange
25m5m
1m
To confirm the Vibrodriver choice please refer to your local distributor.The distributor’s expert advise is important in order to validate that the equipment fits the specificities of your application.
HVRange
HDRange
PTC VIBRODRIVER RANGESFor a perfect technological adaptationto the applications.
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t
Working zoneStarting Stopping
Vibr
ation
s to t
he en
viron
men
t
Ampli
tude
(mm
)
Time
Start of vibration
TimeAmpli
tude
(mm
)
Turned 60°
TimeAmpli
tude
(mm
)
Turned 180°
0
0
0
This graph shows the vibrations emitted in the ground by the different Vibrodriver ranges. This is determined by theVibrodriver’s working frequency (High or Standard) and the use of the variable moment technology.
VARIABLE MOMENT TECHNOLOGYThis technology allows drivingwith adjustable amplitude thanksto the variation of the eccentric’srelative positions.
THE ADVANTAGES OF THE TECHNOLOGY
• Resonance-free start up and stop down.
• Suitable for telescopic booms.
• Amplitude adjustment at any time thanks to a variation of the moment.
• The variation of the moment facilitates the handling of the profile during driving operations: - Better control of the profile verticality. - Helps to precisely attain the desired driving depth. - Possibility of adjusting driving speed.
HFV range:High Frequency Vibrodriverswith PTC Patented Variablemoment Technology
HV range:Standard Frequency Vibrodrivers with PTC Patented Variablemoment Technology
H / HD range:Standard Frequency Vibrodrivers with Fixed eccentric moment
VIBRATORY EMISSIONS TRANSMITTED TO THE ENVIRONMENT
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The largest range of “Heavy Duty” Vibrodrivers in the world. This robust range adapts to applications needing to drive sheet piles and casings with total weights up to 250 tons.
VIBRODRIVERS 1HF 25H1A 30H1A 50HD 65HD 75HD 120HD 200HD 2 x 200HDECCENTRIC MOMENT m.kg 0,7 23 30 50 65 75 120 200 400
HYDRAULIC POWER kW / HP 15 / 20 144 / 196 208 / 282 304 / 413 332 / 451 389 / 528 481 / 654 709 / 964 1418 / 1927
OIL FLOW L/min 36 240 346 507 554 648 802 1182 2364
MAX. FREQUENCY Hz / rpm 50 / 3000 26 / 1560 28 / 1680 25 / 1500 26 / 1560 25 / 1500 23 / 1380 23 / 1380 23 / 1380
MAX. CENTRIFUGAL FORCE kN 70 626 947 1258 1768 1887 2555 4258 8516
MAX. LINE PULL CAPACITY kN 25 300 400 625 600 875 1200 1800 3200
VIBRATING WEIGHT WITHOUT CLAMP kg 171 2220 2260 3060 4700 4795 8200 14200 35180
TOTAL WEIGHT WITHOUT CLAMP kg 185 3760 4070 5800 6550 10520 13300 20600 49080
MAX. AMPLITUDE mm 8.2 20.7 26.5 32.7 27.7 31.3 29.3 28.2 22.7
LENGTH m 0.480 2.500 2.500 2.500 2.300 3.500 2.300 2.300 2.500
MAX. WIDTH m 0.430 0.730 0.730 0.910 0.851 0.945 1.505 1.520 4.300
CENTRE WIDTH m 0.240 0.330 0.330 0.330 0.330 0.400 0.800 0.800 4.300
HEIGHT WITHOUT CLAMP m 0.480 1.800 1.883 2.197 2.598 2.197 3.000 4.250 4.400
RECOMMENDED POWER PACK
TYPE 36 240 400 500 650 650 900 1200 2 x 1200
OPTIONS
COOLER (for continuous running) - - - - Option Option Option Option Option Option
RAKED VERSION - - 0° - 15° 0° - 15°0° - 15°
Option 45°0° - 15°
Option 45°0° - 15°
Option 45°0° - 15°
Option 45°Standard
-Standard
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EXTRA POWER VERSION (Vibro + Powerpack) - - - - 50HDS + 650 65HDS + 650 75HDS + 900 - - -
RECOMMENDED CLAMPS
FOR SHEET PILES Agriplex 22 t Agriplex 85 t Agriplex 120 t Agriplex 170 t Agriplex 240 t Agriplex 240 t Agriplex 350 t - -
CLAMPS TOTAL WEIGHT kg 85 kg 440 kg 750 kg 1250 kg 2150 kg 2150 kg 2730 kg - -
FOR CASINGS AND TUBES - Duplex 2 x 42 t Duplex 2 x 55 t Duplex 2 x 85 t Duplex 2 x 120 t Duplex 2 x 120 t Duplex 2 x 150 t Quadriplex 4 X 150 t 4 x 250 t
CLAMPS TOTAL WEIGHT kg - 580 kg 950 kg 1250 kg 1630 kg 1630 kg 3100 kg 7500 kg 10500 kg
DIAMETER (min. / max.) mm - 190 / 2350 270 / 2300 320 / 2186 580 / 1734 580 / 2835 650 / 1676 1035 / 1670 1400 / 3000
FOR LARGE SIZE CASINGS - - - - - - Quadriplex 4 x 85 t Quadriplex 4 x 150 t Contact PTC
- - - - - - - 7500 kg Contact PTC
DIAMETER (min. / max. without accessories)* mm - - - - - - - 960 / 2080 Contact PTC
DIAMETER (max. with accessories)* mm - - - 3680 3420 3600 3600 3330 5000
FOR CONCRETE AND WOODEN PILES - - Multigrip 120 t - - - - - -
kg - - 1560 kg - - - - - -
PTC reserves the right to modify the technical data without notice
H / HD RANGEStandard Frequency andfixed eccentric moment.
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VIBRODRIVERS 1HF 25H1A 30H1A 50HD 65HD 75HD 120HD 200HD 2 x 200HDECCENTRIC MOMENT m.kg 0,7 23 30 50 65 75 120 200 400
HYDRAULIC POWER kW / HP 15 / 20 144 / 196 208 / 282 304 / 413 332 / 451 389 / 528 481 / 654 709 / 964 1418 / 1927
OIL FLOW L/min 36 240 346 507 554 648 802 1182 2364
MAX. FREQUENCY Hz / rpm 50 / 3000 26 / 1560 28 / 1680 25 / 1500 26 / 1560 25 / 1500 23 / 1380 23 / 1380 23 / 1380
MAX. CENTRIFUGAL FORCE kN 70 626 947 1258 1768 1887 2555 4258 8516
MAX. LINE PULL CAPACITY kN 25 300 400 625 600 875 1200 1800 3200
VIBRATING WEIGHT WITHOUT CLAMP kg 171 2220 2260 3060 4700 4795 8200 14200 35180
TOTAL WEIGHT WITHOUT CLAMP kg 185 3760 4070 5800 6550 10520 13300 20600 49080
MAX. AMPLITUDE mm 8.2 20.7 26.5 32.7 27.7 31.3 29.3 28.2 22.7
LENGTH m 0.480 2.500 2.500 2.500 2.300 3.500 2.300 2.300 2.500
MAX. WIDTH m 0.430 0.730 0.730 0.910 0.851 0.945 1.505 1.520 4.300
CENTRE WIDTH m 0.240 0.330 0.330 0.330 0.330 0.400 0.800 0.800 4.300
HEIGHT WITHOUT CLAMP m 0.480 1.800 1.883 2.197 2.598 2.197 3.000 4.250 4.400
RECOMMENDED POWER PACK
TYPE 36 240 400 500 650 650 900 1200 2 x 1200
OPTIONS
COOLER (for continuous running) - - - - Option Option Option Option Option Option
RAKED VERSION - - 0° - 15° 0° - 15°0° - 15°
Option 45°0° - 15°
Option 45°0° - 15°
Option 45°0° - 15°
Option 45°Standard
-Standard
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EXTRA POWER VERSION (Vibro + Powerpack) - - - - 50HDS + 650 65HDS + 650 75HDS + 900 - - -
RECOMMENDED CLAMPS
FOR SHEET PILES Agriplex 22 t Agriplex 85 t Agriplex 120 t Agriplex 170 t Agriplex 240 t Agriplex 240 t Agriplex 350 t - -
CLAMPS TOTAL WEIGHT kg 85 kg 440 kg 750 kg 1250 kg 2150 kg 2150 kg 2730 kg - -
FOR CASINGS AND TUBES - Duplex 2 x 42 t Duplex 2 x 55 t Duplex 2 x 85 t Duplex 2 x 120 t Duplex 2 x 120 t Duplex 2 x 150 t Quadriplex 4 X 150 t 4 x 250 t
CLAMPS TOTAL WEIGHT kg - 580 kg 950 kg 1250 kg 1630 kg 1630 kg 3100 kg 7500 kg 10500 kg
DIAMETER (min. / max.) mm - 190 / 2350 270 / 2300 320 / 2186 580 / 1734 580 / 2835 650 / 1676 1035 / 1670 1400 / 3000
FOR LARGE SIZE CASINGS - - - - - - Quadriplex 4 x 85 t Quadriplex 4 x 150 t Contact PTC
- - - - - - - 7500 kg Contact PTC
DIAMETER (min. / max. without accessories)* mm - - - - - - - 960 / 2080 Contact PTC
DIAMETER (max. with accessories)* mm - - - 3680 3420 3600 3600 3330 5000
FOR CONCRETE AND WOODEN PILES - - Multigrip 120 t - - - - - -
kg - - 1560 kg - - - - - -
PTC reserves the right to modify the technical data without notice
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VIBRODRIVERS 30HV 48HV 60HV 120HVECCENTRIC MOMENT m.kg 0 - 27.5 0 - 48 0 - 55 0 - 120
HYDRAULIC POWER kW / HP 224 / 305 305 / 415 388/ 527 481 / 654
OIL FLOW L/min 374 508 646 802
MAX. FREQUENCY Hz / rpm 29.3 / 1760 26,7 / 1600 29 / 1740 23 / 1380
MAX. CENTRIFUGAL FORCE kN 952 1374 1862 2555
MAX. LINE PULL CAPACITY kN 313 625 625 1200
VIBRATING WEIGHT WITHOUT CLAMP kg 2614 4075 4140 9500
TOTAL WEIGHT WITHOUT CLAMP kg 3970 6500 6560 14300
MAX. AMPLITUDE mm 21 23.6 26.6 25.3
LENGTH m 2.184 2.300 2.300 2.515
MAX. WIDTH m 0.794 0.880 0.880 1.480
CENTRE WIDTH m 0.330 0.330 0.330 0.800
HEIGHT WITHOUT CLAMP m 2.017 2.530 2.530 3.266
RECOMMENDED POWER PACK
TYPE 400 500 650 900
OPTIONS
COOLER (for continuous running) - Option Option Option Option
RAKED VERSION -0° - 15°
Option 45°0° - 15°
Option 45°0° - 15°
Option 45°0° - 15°
EXTRA POWER VERSION (Vibro + Powerpack) - - - -
RECOMMENDED CLAMPS
FOR SHEET PILES Agriplex 120 t Agriplex 170 t Agriplex 240 t Agriplex 350 t
CLAMPS TOTAL WEIGHT kg 750 kg 1250 kg 2150 kg 2730 kg
FOR CASINGS AND TUBES Duplex 2 x 55 t Duplex 2 x 85 t Duplex 2 x 120 t Duplex 2 x 150 t
CLAMPS TOTAL WEIGHT kg 950 kg 1250 kg 1630 kg 3100 kg
DIAMETER (min. / max. without accessories)* mm 250 / 1150 580 / 1725 580 / 1725 650 / 1578
DIAMETER (max. with accessories)* mm 1760 3420 3420 3600
FOR CONCRETE AND WOODEN PILES Multigrip 120 t - - -
kg 1560 kg - - -
PTC reserves the right to modify the technical data without notice *With accessories in p. 17-18
HV RANGEStandard Frequencyand Variable Moment Technology*.
* For more information on PTC patented variable moment technology, see page 8.
The HV range offers the comfort and the advantages of the variable moment technology while working at standard frequency. Therefore, it requires less powerful power packs than High Frequency Vibrodrivers. These Vibrodrivers are suitable for telescopic cranes thanks to their resonance-free start-up and shut down. The VIBMASTER® monitoring system is highly recommended.
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VIBRODRIVERS 30HV 48HV 60HV 120HVECCENTRIC MOMENT m.kg 0 - 27.5 0 - 48 0 - 55 0 - 120
HYDRAULIC POWER kW / HP 224 / 305 305 / 415 388/ 527 481 / 654
OIL FLOW L/min 374 508 646 802
MAX. FREQUENCY Hz / rpm 29.3 / 1760 26,7 / 1600 29 / 1740 23 / 1380
MAX. CENTRIFUGAL FORCE kN 952 1374 1862 2555
MAX. LINE PULL CAPACITY kN 313 625 625 1200
VIBRATING WEIGHT WITHOUT CLAMP kg 2614 4075 4140 9500
TOTAL WEIGHT WITHOUT CLAMP kg 3970 6500 6560 14300
MAX. AMPLITUDE mm 21 23.6 26.6 25.3
LENGTH m 2.184 2.300 2.300 2.515
MAX. WIDTH m 0.794 0.880 0.880 1.480
CENTRE WIDTH m 0.330 0.330 0.330 0.800
HEIGHT WITHOUT CLAMP m 2.017 2.530 2.530 3.266
RECOMMENDED POWER PACK
TYPE 400 500 650 900
OPTIONS
COOLER (for continuous running) - Option Option Option Option
RAKED VERSION -0° - 15°
Option 45°0° - 15°
Option 45°0° - 15°
Option 45°0° - 15°
EXTRA POWER VERSION (Vibro + Powerpack) - - - -
RECOMMENDED CLAMPS
FOR SHEET PILES Agriplex 120 t Agriplex 170 t Agriplex 240 t Agriplex 350 t
CLAMPS TOTAL WEIGHT kg 750 kg 1250 kg 2150 kg 2730 kg
FOR CASINGS AND TUBES Duplex 2 x 55 t Duplex 2 x 85 t Duplex 2 x 120 t Duplex 2 x 150 t
CLAMPS TOTAL WEIGHT kg 950 kg 1250 kg 1630 kg 3100 kg
DIAMETER (min. / max. without accessories)* mm 250 / 1150 580 / 1725 580 / 1725 650 / 1578
DIAMETER (max. with accessories)* mm 1760 3420 3420 3600
FOR CONCRETE AND WOODEN PILES Multigrip 120 t - - -
kg 1560 kg - - -
PTC reserves the right to modify the technical data without notice *With accessories in p. 17-18
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VIBRODRIVERS 10HFV 16HFV 20HFV 24HFV 30HFV 32HFV 40HFV 48HFVECCENTRIC MOMENT m.kg 0 - 10 0 - 16 0 - 20 0 - 24 0 - 29 0 - 32 0 - 40 0 - 48
HYDRAULIC POWER kW / HP 144 / 195 229 / 312 314 / 426 328 / 426 318/ 432 383 / 521 512 / 696 647 / 880
OIL FLOW L/min 246 382 523 546 530 639 854 1079
MAX. FREQUENCY Hz / rpm 38.3 / 2300 38.3 / 2300 38.3 / 2300 38.3 / 2300 35 / 2100 38.3 / 2300 38.3 / 2300 38.3 / 2300
MAX. CENTRIFUGAL FORCE kN 591 946 1183 1419 1430 1893 2366 2839
MAX. LINE PULL CAPACITY kN 225 300 375 375 600 600 750 750
VIBRATING WEIGHT WITHOUT CLAMP kg 1015 2488 2558 2588 3870 3920 4125 4235
TOTAL WEIGHT WITHOUT CLAMP kg 1990 3679 3743 3772 6260 6300 6975 7085
MAX. AMPLITUDE mm 19.7 12.9 15.6 18.5 15.0 16.3 19.4 22.7
LENGTH m 1.405 2.184 2.184 2.184 2.300 2.300 2.300 2.300
MAX. WIDTH m 0.662 0.794 0.794 0.794 0.880 0.880 0.921 0.921
CENTRE WIDTH m 0.385 0.330 0.330 0.330 0.330 0.330 0.400 0.400
HEIGHT WITHOUT CLAMP m 1.497 2.017 2.017 2.017 2.530 2.530 2.397 2.397
RECOMMENDED POWER PACK
TYPE 240 400 L 500 L 650 L 650 L 650 L 900 L 1200 L
OPTIONS
COOLER (for continuous running) - - Standard Standard Standard Standard Standard Standard Standard
RAKED VERSION - 0 - 15° Standard Standard Standard Standard Standard Standard Standard
RECOMMENDED CLAMPS
FOR SHEET PILES Agriplex 90 t Agriplex 120 t Agriplex 170 t Agriplex 170 t Agriplex 240 t Agriplex 240 t Agriplex 350 t Agriplex 350 t
CLAMPS TOTAL WEIGHT kg 330 kg 750 kg 1250 kg 1250 kg 2150 kg 2150 kg 2730 kg 2730 kg
FOR CASINGS AND TUBES Duplex 2 x 42 t Duplex 2 x 55 t Duplex 2 x 85 t Duplex 2 x 85 t Duplex 2 x 120 t Duplex 2 x 120 t Duplex 2 x 150 t Duplex 2 x 150 t
CLAMPS TOTAL WEIGHT kg 580 kg 950 kg 1250 kg 1250 kg 1630 kg 1630 kg 3100 kg 3100 kg
DIAMETER (min. / max. without accessories) * mm 190 / 1000 250 / 1150 320 / 1080 320 / 1080 580 / 1634 580 / 1634 650 / 1578 650 / 1578
DIAMETER (max. with accessories)* mm - 1760 1680 1680 3680 3420 - -
FOR CONCRETE AND WOODEN PILES - Multigrip 120 t - Multigrip 180 t - - - -
kg - 1560 kg - 2300 kg - - - -
PTC reserves the right to modify the technical data without notice *With accessories in p. 17-18
The HFV range allows to adjust the amplitude at anytime, thus it is highly recommended for “vibration-sensitive” applications: city centers, or near existing structures (bridges, highways, metro). The HFV Vibrodrivers are suitable for telescopic cranes thanks to their resonance-free start up and shut down. The VIBMASTER® monitoring system is highly recommended.
* For more information on PTC patented variable moment technology, see page 8.
HFV RANGEHigh Frequencyand Variable Moment Technology*.
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VIBRODRIVERS 10HFV 16HFV 20HFV 24HFV 30HFV 32HFV 40HFV 48HFVECCENTRIC MOMENT m.kg 0 - 10 0 - 16 0 - 20 0 - 24 0 - 29 0 - 32 0 - 40 0 - 48
HYDRAULIC POWER kW / HP 144 / 195 229 / 312 314 / 426 328 / 426 318/ 432 383 / 521 512 / 696 647 / 880
OIL FLOW L/min 246 382 523 546 530 639 854 1079
MAX. FREQUENCY Hz / rpm 38.3 / 2300 38.3 / 2300 38.3 / 2300 38.3 / 2300 35 / 2100 38.3 / 2300 38.3 / 2300 38.3 / 2300
MAX. CENTRIFUGAL FORCE kN 591 946 1183 1419 1430 1893 2366 2839
MAX. LINE PULL CAPACITY kN 225 300 375 375 600 600 750 750
VIBRATING WEIGHT WITHOUT CLAMP kg 1015 2488 2558 2588 3870 3920 4125 4235
TOTAL WEIGHT WITHOUT CLAMP kg 1990 3679 3743 3772 6260 6300 6975 7085
MAX. AMPLITUDE mm 19.7 12.9 15.6 18.5 15.0 16.3 19.4 22.7
LENGTH m 1.405 2.184 2.184 2.184 2.300 2.300 2.300 2.300
MAX. WIDTH m 0.662 0.794 0.794 0.794 0.880 0.880 0.921 0.921
CENTRE WIDTH m 0.385 0.330 0.330 0.330 0.330 0.330 0.400 0.400
HEIGHT WITHOUT CLAMP m 1.497 2.017 2.017 2.017 2.530 2.530 2.397 2.397
RECOMMENDED POWER PACK
TYPE 240 400 L 500 L 650 L 650 L 650 L 900 L 1200 L
OPTIONS
COOLER (for continuous running) - - Standard Standard Standard Standard Standard Standard Standard
RAKED VERSION - 0 - 15° Standard Standard Standard Standard Standard Standard Standard
RECOMMENDED CLAMPS
FOR SHEET PILES Agriplex 90 t Agriplex 120 t Agriplex 170 t Agriplex 170 t Agriplex 240 t Agriplex 240 t Agriplex 350 t Agriplex 350 t
CLAMPS TOTAL WEIGHT kg 330 kg 750 kg 1250 kg 1250 kg 2150 kg 2150 kg 2730 kg 2730 kg
FOR CASINGS AND TUBES Duplex 2 x 42 t Duplex 2 x 55 t Duplex 2 x 85 t Duplex 2 x 85 t Duplex 2 x 120 t Duplex 2 x 120 t Duplex 2 x 150 t Duplex 2 x 150 t
CLAMPS TOTAL WEIGHT kg 580 kg 950 kg 1250 kg 1250 kg 1630 kg 1630 kg 3100 kg 3100 kg
DIAMETER (min. / max. without accessories) * mm 190 / 1000 250 / 1150 320 / 1080 320 / 1080 580 / 1634 580 / 1634 650 / 1578 650 / 1578
DIAMETER (max. with accessories)* mm - 1760 1680 1680 3680 3420 - -
FOR CONCRETE AND WOODEN PILES - Multigrip 120 t - Multigrip 180 t - - - -
kg - 1560 kg - 2300 kg - - - -
PTC reserves the right to modify the technical data without notice *With accessories in p. 17-18
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AGRIPLEX A - Length (mm) B - Width (mm) C - Height (mm) D - Opening (mm) Weight (kg) Clamping force (kN)22 t 487 240 307 0-20 85 220
40 t 492 250 400 0-35 220 400
60 t 619 330 479 0-40 265 600
85 t 882 300 480 0-37 440 850
90 t 662 330 387 0-40 330 900
120 t 890 460 615 0-35 750 1200
170 t 1020 510 695 0-50 1250 1700
240 t 1273 530 975 0-51 2150 2400
350 t 1428 550 900 0-70 2730 3500
CLAMPS FOR DUPLEX
42 t 407 300 400 0-37 207 420
55 t 490 300 450 0-40 350 550
85 t 549 325 574 0-50 506 850
120 t 700 400 560 0-52 700 1200
150 t 815 420 752 0-60 1300 1500
250 t 1230 510 840 0-60 2400 2500
PTC reserves the right to modify the technical data without notice.
AGRIPLEXA fixed clamp for singlesheet piles or H beams.
DUPLEXTwo clamps for casings,
caissons, and double sheet piles,which can slide on T-bars.
CLAMPING HEADSA wide rangeof clamping headsto match the diversityof profile type and sizes.
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30HV Vibrodriver equipped with Multigrip clamp driving 350 mm square concrete piles in Russia.
MULTIGRIPA helmet clampfor concrete or wooden piles(round or square).
MULTIGRIP 60 t Min. / Max. Min. / Max.
STANDARD mm 280 350 290 350
OPTION mm 210 280 230 290
OPTION mm 140 210 160 230
MULTIGRIP 120 t
STANDARD mm 430 500 440 500
OPTION mm 360 430 370 440
OPTION mm 290 360 300 370
MULTIGRIP 180 t
STANDARD mm 430 500 440 500
OPTION mm 360 430 370 440
OPTION mm 290 360 300 370
PTC reserves the right to modify the technical data without notice.
60t
120t
180t
30HFV Vibrodriver driving wooden piles at the entrance of the Marina, Hamburg-Germany.
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Duplex withintermediate plate
for Z double sheet piles
Duplex withintermediate plate
for double U sheet piles
Duplex withstraight beamto drive large casings
(mostly used with Duplex clamp)
CUSTOMISEDINTERMEDIATE PLATESTo adapt the clamping systemto the specific needsof the job site.
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Combinedclamp system
For a fast switch of clamp (Agriplex - Duplex) when driving
sheet piles and casings
Quadriplex withspreader beam
For large and heavy casings
Quadriplex withintermediatesquare plate
for small and medium casingson large Vibrodrivers
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POWER PACKS 36BO 240VO 400CO 400VO 500VO 550CO 650CO 650VO 900CO 900VO 1200VOOPEN LOOP CIRCUIT OPEN LOOP OPEN LOOP OPEN LOOP OPEN LOOP OPEN LOOP OPEN LOOP OPEN LOOP OPEN LOOP OPEN LOOP OPEN LOOP OPEN LOOP
ENGINE MODEL (STAGE V) - VOLVO TAD 582 VE - VOLVO TAD 883 VE - - CAT C15 VOLVO TAD 1385 VE - - 2 X VOLVO TAD 1385 VE
ENGINE MODEL (STAGE IV) - VOLVO TAD 572 VE - VOLVO TAD 873 VE - - - VOLVO TAD 1375 VE - - 2 X VOLVO TAD 1375 VE
ENGINE MODEL (STAGE IIIA) KUBOTA D1105 VOLVO TAD 552 VE CAT C9 VOLVO TAD 853 VE VOLVO TAD 1353 VE CAT C15 CAT C15 VOLVO TAD 1650 VE - - 2 X VOLVO TAD 1650 VE
ENGINE MODEL (STAGE II) - - - - - - - - CAT C18 VOLVO TAD 1643 VE -
ENGINE POWER kW/HP 19 / 26 160 / 217 242 / 329 235 / 319 403 / 548 403 / 548 403 / 548 405 / 550 571 / 776 565 / 768 810 / 1101
ROTATION SPEED rpm 3000 2200 2200 2200 2100 2100 2100 1900 2100 1900 1900
MAX. OIL FLOW L/min 36 280 500 500 535 535 750 700 1000 850 1350
NOMINAL OIL FLOW L/min 36 240 380 380 530 530 650 650 900 900 1200
MAX. PRESSURE bar 250 350 350 350 350 350 350 350 350 350 350
HYDRAULIC OIL CAPACITY L 50 710 700 710 1340 1340 1340 1300 1485 1530 1960
FUEL CAPACITY L - 595 650 595 1330 1330 1330 1330 1330 1330 2150
LENGTH m 1.22 3.50 3.85 3.50 4.80 4.80 4.80 4.80 4.80 4.8 6.50
WIDTH m 1 1.60 1.60 1.60 2.00 2.00 2.00 2.00 2.00 2.00 2.18
HEIGHT m 1.2 2.15 2.02 2.15 2.31 2.31 2.31 2.23 2.38 2.43 2.24
WEIGHT (with fuel) kg 715 3975 5585 5100 9300 9300 9400 8750 10200 9400 14500
ECOMODE® - ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE
QUICK COUPLINGS STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD
CONNECTING HOSES m 30 30 30 30 30 30 30 30 45 45 45
CONNECTING HOSES kg 220 220 350 350 615 615 615 615 1050 1050 1670
PTC reserves the right to modify the technical data without notice.
PTC offers «Multi-purpose» powerpacks that features an open loop circuit,which allows the power pack to supply power to multiple equipments:Vibrodrivers, Hydraulic hammers, Vibrolances and more…
To select a Powerpack, please check the emission standards required in your country. You can also visit our website : www.ptc.fayat.com to verify what Power packs are available for your region.
POWER PACKSA wide range of power packs complyingto the most recent environmentalregulations and emission standards:
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POWER PACKS 36BO 240VO 400CO 400VO 500VO 550CO 650CO 650VO 900CO 900VO 1200VOOPEN LOOP CIRCUIT OPEN LOOP OPEN LOOP OPEN LOOP OPEN LOOP OPEN LOOP OPEN LOOP OPEN LOOP OPEN LOOP OPEN LOOP OPEN LOOP OPEN LOOP
ENGINE MODEL (STAGE V) - VOLVO TAD 582 VE - VOLVO TAD 883 VE - - CAT C15 VOLVO TAD 1385 VE - - 2 X VOLVO TAD 1385 VE
ENGINE MODEL (STAGE IV) - VOLVO TAD 572 VE - VOLVO TAD 873 VE - - - VOLVO TAD 1375 VE - - 2 X VOLVO TAD 1375 VE
ENGINE MODEL (STAGE IIIA) KUBOTA D1105 VOLVO TAD 552 VE CAT C9 VOLVO TAD 853 VE VOLVO TAD 1353 VE CAT C15 CAT C15 VOLVO TAD 1650 VE - - 2 X VOLVO TAD 1650 VE
ENGINE MODEL (STAGE II) - - - - - - - - CAT C18 VOLVO TAD 1643 VE -
ENGINE POWER kW/HP 19 / 26 160 / 217 242 / 329 235 / 319 403 / 548 403 / 548 403 / 548 405 / 550 571 / 776 565 / 768 810 / 1101
ROTATION SPEED rpm 3000 2200 2200 2200 2100 2100 2100 1900 2100 1900 1900
MAX. OIL FLOW L/min 36 280 500 500 535 535 750 700 1000 850 1350
NOMINAL OIL FLOW L/min 36 240 380 380 530 530 650 650 900 900 1200
MAX. PRESSURE bar 250 350 350 350 350 350 350 350 350 350 350
HYDRAULIC OIL CAPACITY L 50 710 700 710 1340 1340 1340 1300 1485 1530 1960
FUEL CAPACITY L - 595 650 595 1330 1330 1330 1330 1330 1330 2150
LENGTH m 1.22 3.50 3.85 3.50 4.80 4.80 4.80 4.80 4.80 4.8 6.50
WIDTH m 1 1.60 1.60 1.60 2.00 2.00 2.00 2.00 2.00 2.00 2.18
HEIGHT m 1.2 2.15 2.02 2.15 2.31 2.31 2.31 2.23 2.38 2.43 2.24
WEIGHT (with fuel) kg 715 3975 5585 5100 9300 9300 9400 8750 10200 9400 14500
ECOMODE® - ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE
QUICK COUPLINGS STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD
CONNECTING HOSES m 30 30 30 30 30 30 30 30 45 45 45
CONNECTING HOSES kg 220 220 350 350 615 615 615 615 1050 1050 1670
PTC reserves the right to modify the technical data without notice.
The Ecomode is included in PTC Power Packs, which reduces fuel consumption up to 20%, polluting emissions and noise. It automatically adjusts the speed of the diesel engine to only supply the power that is needed according to the soil conditions.
POWER PACKSA wide range of power packs complyingto the most recent environmentalregulations and emission standards:
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This information has been obtained from a job site in St Malo France, using a power pack 350D Ecomode.
Fuel consumption with/without
Working pressure
Fuel consumption l/h
With Ecomode
Without Ecomode
10
8
6
2
4
25 % 50 % 75 % 100 %0
- Variable engine speed- Variable displacement
- Up to 35% reduction in fuel consumption- Up to 35% reduction in polluting gas - Significant sound level reduction
- High fuel consumption
- Maximum engine speed- Fixed setting of the displacement
CONSTANTHYDRAULIC FLOW
SAME VIBRODRIVER PERFORMANCE
With Ecomode
Without Ecomode
The Ecomode is an electronic module included in PTC Power packs. This module automatically adapts the speed of the diesel engine to only supply the power that is needed according to the soil conditions.
To reduce fuel consumptionfrom 15 - 20 %The Ecomode allows the engine to permanently run at optimal speed without modifying the flow and the frequency of the Vibrodriver. Hence, obtaining the same Vibrodriver performance using less fuel.
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With Vibmaster® Without Vibmaster®
RECORDER CONTROL BOX
SENSOR
PRINTER
POWER PACK
VIBRODRIVER
Time
Vibrations in the soil
Forb
idden
vibr
ation
Allow
ed vi
brat
ion
Comparison of soil vibrations with/without Vibmaster® monitoring system
To connect the monitoring system to your PTC powerpack, all you need is to install a junction box inside the power pack and then connect it to all the components: the remote control box, the sensors and the monitoring panel, which displays the measurements in real time.
Monitor in real time a variety of working parameters to be sure to comply with the job site requirements. In addition, you can get a copy of the data on a USB key or store the data on your computer, to analyse the work data and prepare better for the next jobsite or to show it to a certification body.
Vibmaster® is the monitoring system for PTC Vibrodriver applications. It allows to continuously control the driving of piles and sheet piles through the reading of the following parameters: • The pressure of the Vibrodriver, to display the power supplied. • The soil particle Velocity (in m/s), to control the vibration.
The following parameters are optional: • Vibrodriver’s vibration frequency and amplitude. • Verticality. • Depth of penetration (in meters).
The Vibmaster® working with HFV and HV Vibrodrivers enables to set a limit to the soil particle velocity that will not be exceeded. This system is required in sensible and restricted areas such as, city centres, job sites near buildings, or job sites next to railways.
Preset limit of soil particle velocity
MONITORINGSoil velocity Vibmaster®
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