vicon bale-wrapper combination product information 2016

Vicon Bale-Wrapper Combination

Product Information 2016

RF4325 FlexiWrap

Full rollers

Fixed Chamber Baler

RV5216 – RV5220 FlexiWrap

Immediate Rolling / Wet Crop

Variable Chamber Baler

Fixed Balers

Full Rollers

1.25m Bale Ø

Variable Balers

Wet Crop Ch.

1.65m Bale Ø

Variable Balers

Wet Crop Ch.

2.00m Bale Ø

RF 4325 SC14FlexiWrap

RF 4325 SC25FlexiWrap

RV 5216 SC14FlexiWrap




SuperCut 14 knives

SuperCut 25 knives

Bale-Wrapper Combinations

New

Overview

Vicon Bale Size Intake Binding

RF4325 SC14 1.20x1.25 SuperCut 14 17 roller

RF4325 SC25 1.20x1.25 SuperCut 25 17 rollers

RV5216 SC14 1.20x0.6-1.65 SuperCut 14 5 belts/3 rollers




New DropFloor

Efficient rotor unblocking device

ISOBUS Terminals

Intelligent Density 3D3 different pre-set bale densities to suit main types of crops for easy selection from cab.

Easy NettingEasy and simpleloading of net rolls for full operator’s comfort

Intake SystemHigh capacity PowerFeed rotor or SuperCut with 14 or 25 knives

PowerBind New net and twine binding system

RV5000 series is fully ISOBUS compliant. Terminals are optional equipment.

Highlights

Film Rolls

Fast Wrapping

Twin satellite device allow fast wrapping to avoid baler output restrictions.

Easy bale transfer

Complete wrapping table move towards the baler – simple and very stable in all fields.

Low Table Height

Low table height for gentle unloading. Bale on end kit available.°

Film rolls are lowered hydraulically for easy and convenient change.

Highlights

Integrated Solution

Baler integrated in market proven chassis unit – Easy baler exchange possible

• Chamber concepts perfectly adapted to silage baling• Bale size

– 1.20 m x 1.25 m on RF4325– 1.20 m x 0.80 to 1.65 m on RV5216– 1.20 m x 0.80 to 1.80 m on RV5220

• Feeding device - Pick-up:– SC14 knives + drop floor PU 2.20 m + wheels + roller crop press– SC25 knives + drop floor PU 2.20 m + wheels + roller crop press

• PowerBind with following binding options– Net or Double (Double only on SC14)

• Full IsoBus compatibility - Focus or IsoMatch Tellus GO or Tellus control terminals optional• Full automatic process

• W-A PTO shaft with Cam Clutch• Wheels: 500/50-17• Greasable roller bearings with centralised greasing banks• Automatic chain lubrication

• Double satellite wrapping technology• Hydraulic or pneumatic brake from standard (choice at the order)

General specifications

• High capacity – Perfect raking– Pick-up with 2.20m working width

• 1.86 m from outer tines• 5 tine rows

– 60 mm tine spacing– Small diameter pick-up– High rotation speed

• High reliability– Double cam drive (on 2.20m PU)– Central bearing supports for tine bars– Big diameter drive sprocket

Pick-up

2545 mm

• The narrowest transport width on the market

– Internal drive (unique feature - patented)

– 2.545 m of transport width on 2.20 m PU

• Complete standard features– Roller crop press on 2.20 m PU– Adjustable pneumatic pick-up wheels– Suspended on large springs– Hydraulic lift

Pick-up

Feeding devices

• 2 different feeding devices available

–SuperCut-14• Cutting device with 14 knives

–SuperCut-25• Cutting device with 25 knives

SuperCut 14-knife cutting device

• Reliable cutting device– 400 mm rotor diameter– 14 fully guided double tines– 14 knives controlled from tractor cab– 70 mm theoretical cutting length

• High capacity in all conditions– The material is forced into the chamber

through the knives– Instant bale start in all conditions– Design with opposite tines provides a

very high intake capacity– DropFloor

• Perfect cutting quality– Hardened knives– Individually spring-protected knives– Automatic knife re-engagement


• A powerful cutting device

– 400 mm rotor diameter

– 25 strong full guided double tines

– 25 knives controlled from tractor cab

– 4 group selections: 6-12-13-25

• High capacity in all conditions

– The material is forced into the chamber through the knives

– Instant bale start in all the conditions

– Design with opposite tines provides a very high intake capacity even with 25 knives engaged

– DropFloor

• Perfect cutting quality

– Hardened knives

– Individually double spring protected knives

– Automatic knife re-engagement


• Strong, unique features– High flexibility in crops and working conditions thanks to

the knife group selection (6, 12, 13 or 25)

– A perfect cutting quality thanks to the double knife protection (patented)

• First protection allows knife to move backwards: knife keeps its cutting effect (small obstacle)

• Second protection allows knife to move down: knife fully down for maximum clearance (large obstacle)

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New DropFloor - unblocking strategy

• Full comfort technology

– Operated directly from tractor cab

– Single acting valve needed

• Fast and efficient rotor un-blocking device

– Fast operating system

• Select ‘DropFloor’ function on control box

• Remove the hydraulic pressure and re-engage PTO

• Pressure the system back and start baling again

• A safe system to remove a blockage

− Increased clearance between floor and rotor thanks to new parallelogram system

− 100% efficiency in clearing crop blockages

PowerMax ChamberRF4325

• A powerful chamber

– Full roller chamber concept

• 17 heavy duty rollers

• Designed for silage

• Strong concept for baling wet grass

• Greasable bearings for max. efficiency

• A good grip on bales

– Small diameter ribbed rollers

• Excellent bale rotation

• Reduced crop loss

• High density and nice bale shape

– Rollers are the best solution to obtain high density, nicely shaped bales.

– Less bales in the field and perfect, air tight wrapping

• Chamber design with reduced critical areas

for crop build up in wet conditions• Instant crop rotation

– 3 rollers: 1 ribbed bottom, 2 Profiled fronts

– 5 endless belts

– 220mm wide

– Triple layer (0.31” thickness)

• Good bale start in all conditions– Two profiled rollers ensure instant bale rotation

– High bale density due to immediate rolling and pressurizing

RotoMax ChamberRV5216-5220

• Mechanical proportional density– Hydraulic density control until 200 bars

– Mechanical tensioner arm with spring assistance

– As the bale diameter grows, the pressure increases

– Result is a regular density over the whole bale

• Intelligent Density 3D– 3 pre-set bale density settings, for easy and quick adaptation to

crop conditions

– 3 different zones (3 diameters & 3 pressures) adjustable

– Pre-set binding cycles linked with each density setting

– Full control of bale structure from tractor seat

– 0-bar function allows soft centre bale to be produced if required

Intelligent Density 3D – RV only


• Easy setting of bale density

• 3 preselected options– Straw

– Hay

– Silage

• Still possible to customize bale density in 3 zones.

• Baling dry straw and want the heaviest bales possible?

• Maximum pressure is set in every zone.

Intelligent Density 3D

• Baling hay?

• Soft center core to let the bale breathe is set, with gradually increasing pressure towards the outer layer.

• Baling silage?

• Reduced pressure settings to suit wetter crop conditions.


Hydraulics

• Integration of steel pipes in hydr. circuit– Better protection in critical area

– Professional approach

– Better visual impact

PowerBind Net Wrap System

• Front mounted direct injection system for a sure start every time

• Positive feed of net into the bale chamber – Net permanently retained in injection arm, no

time spent on first pick up of the net prior to injection

– No effect from windy conditions

– No feed rollers

– Very fast operation• Perfect net spread on the bale

– Net is going fully from side to side

– Edge covering net types can be used• Easy to operate device

– Maximum comfort for the user• Perfect access to net loading area for

servicing• Fast and comfortable net roll changing and

threading• Fully programmable from control box in

tractor cab

• Storage for 2 spare net rolls

• Great looking bales in all crops– Fantastic shape– Consistent diameter– Net to edge of bale– Bales stack and transport well


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Conception - Design

• Strong & reliable frame design

• Full interchangeable baler capability Chassis is common for all balers Special ‘adaptation parts’ allows fitting of RF4325 / RV5216 / RV5220

Replacement possible of the baler unit when baler is too old or worn out.

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Wrapping unit

• Double satellite wrapping unit for fast wrapping

• Safety arms prevent any damages of mechanical parts or person

• Position (height) of the wrapping tower is adjustable in 3 positions– Baler model adaptation capability– All bale types can be carry out of the baler, even the unique 2,00m diameter ones

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Wrapping table

• Unique machine stability 4 guiding rollers for bale maintaining Low position for lower gravity center

• Unique bale transfer Moving table will catch bale directly Gentle bale handling Fast transfer Perfect bale stability (even in hilly conditions)

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Film rolls storage

• Bank for 10 spare film rolls storage 4 on the left side 6 on the right side

• Hydraulic lifting of film roll magazine Single acting Convenient and simple operation High comfort on film roll loading

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Axle

• Tandem axle Higher machine stability Improved driver comfort

• 500/50-17 Vredestein Flotation+ Widder wheels possible in option

• Dual-brake possibility Hydraulic brake Air brake Hydraulic + air brake optional

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Optimized baling-wrapping process

• Every second of the cycle is optimized

– When the binding start…– … the wrapping table is coming close

the baler and wait for tailgate opening

– When binding stop…– … tailgate is automatically and

immediately opened

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Functions – Bale Process

• Bale falls down on the table…

• … table starts to move back

• As soon as the table is far enough, tailgate starts closing, so tailgate is closed as fast as possible for no waste of time

• During tailgate closing, the wrapping table finish to reach wrapping position

Wrapping Process

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Functions – Bale Process

• When wrapping is finish, the driver is informed

• To unload the bale, the user needs to push unloading button

This can also be made automatic Gives choice to driver where to unload the bale

• Table is going very close to the ground for gentle unloading

• Bale on end turner kit is available as option

• Full automatic process– Baler runs on it’s Focus (or IsoBus) controller,– Wrapping unit works on is own terminal,– But all this communicate perfectly for a full

automation of the machine.– The system keeps open the easy possibility of

baling unit exchanged at end of baler life time.

AGCO CNH

Controls

• Full control on board– Bale diameter adjustment– Current bale diameter (bale growing)– Density adjust (option proportional valve)– Left & Right handside indicators– Tying selection– Tying adjustment– Tying information during cycle– Manual or automatic tying mode selection– Quantity of wrapping film– Bale counter that can save up to 40 bale counts– Hydraulic selection control

• Pick-up

• DropFloor

• Knives

– Productivity information (bales per hour)– Decision on when to unload the bale

AGCO CNH

Controls

The 4 Arguments, FlexiWrap

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Integrated baler wrapper solution, with the option of fitting a fixed or variable chamber baler. Baler unit can be replaced when worn out.

Bale elevator moves the wrapping table to the baler – the bale is dropped off directly onto the wrapping table – with interferring steps in-between .

Low table height – bales are gentle dropped with no risk of damage to the stretch film. Bale on end kit is available as option

Two speed gear box – the rotor speed can easily be changed by simply switching pulleys, to adapt to different conditioning requirements.

55Easy change of film rolls. The spare rolls are lowered hydraulically for easy change. The FlexiWrap will carry 10 extra film rolls.

vicon bale-wrapper combination product information 2016

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