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TRANSCRIPT
AUTOROUTE MANUAL
©Axiom Tool Group, Inc. All rights reserved. Rev 08/13/2015
2 | A x i o m T o o l G r o u p
Page Number
Limited Warranty_____________________________________ 3
Safety Guidelines______________________________________ 4
Specification_________________________________________ 5
Setup______________________________________________ 6
Electrical Connections__________________________________ 6
Unpacking and Lubrication______________________________ 7
Liquid Cooled Spindle__________________________________ 11
Router Bits___________________________________________ 12
Getting Started_______________________________________ 13
Spoil Board__________________________________________ 13
Axiom Handheld Controller______________________________ 14
Common Commands______________________________ 15
Detail Key Info___________________________________ 15
Handheld Operation____________________________________ 17
Processing Jobs_______________________________________ 18
Maintenance_________________________________________ 20
Troubleshooting_______________________________________ 21
Contact Us___________________________________________ 23
3 | A x i o m T o o l G r o u p
New machines sold by Axiom Tool Group carry a one-year warranty,
effective from the date of shipping. Axiom Tool Group guarantees all new
machines sold, to be free of manufacturer’s defect. We will repair or replace,
without charge, any parts determined by Axiom Tool Group to be a
manufacturer defect. The customer will be responsible for the cost to replace
the item/part, plus all related shipping charges in the event that the said
item/part is determined to be damaged due to: lack of maintenance,
cleaning or misuse/abuse. This limited warranty does not apply to: natural
disasters, acts of terrorism, normal wear and tear, product failure due to
lack of maintenance or cleaning, damage caused by accident, neglect, lack
of or inadequate dust collection, misuse/abuse or damage caused where
repair or alterations have been made or attempted by others.
Axiom Tool Group is not responsible for any additional tools or modifications
sold or installed on any Axiom Tool Group machine (With exception for any
modifications/installations performed by Axiom Tool Group). Warranty may
be void upon the addition of such described tools and/or modifications,
determined on a case-by-case basis.
Normal user alignment, adjustment, tuning and machine settings are not
covered by this warranty. It is the responsibility of the user to understand
basic machinery settings and procedures and to properly maintain the
equipment in accordance with the standards provided by the manufacturer.
Parts, under warranty, are shipped at the cost of Axiom Tool Group either by
common carrier, FEDEX/UPS ground service or a similar method. Technical
support to install replacement parts is primarily provided by phone, or email.
The labor required to install replacement parts is the responsibility of the
user.
Axiom Tool Group is not responsible for damage or loss caused by a freight
company or other circumstances not in our control. Please contact our
customer service department for more information.
Only new machines sold to the original owner are covered by this warranty.
4 | A x i o m T o o l G r o u p
As with all machinery, there are certain hazards involved with the operation
and use of your machine. Using it with caution will considerably lessen the
possibility of personal injury. However, if normal safety precautions are
overlooked or ignored, personal injury to the operator may result. If you
have any questions relating to the installation and operation, do not use the
equipment until you have contacted your supplying distributor.
Read the following carefully and fully before operating the machine.
1. Keep the working area clean and ensure adequate lighting is available.
2. Do not wear loose clothing, gloves, bracelets, necklaces etc.
3. Use face, eye, respiratory and body protection devices as indicated for the
operation or environment.
4. Ensure that the power is disconnected from the machine before tools are
serviced or any attachment is to be fitted or removed.
5. Never leave the machine with the power on.
6. Do not use dull, gummy or cracked cutting tools.
7. Ensure that the keys and adjusting wrenches have been removed and all the
nuts and bolts are secured.
As with all machines, injury can be caused by lack of knowledge or
familiarity. If normal safety precautions are overlooked or ignored,
serious injury may occur. It is important to remain clear of cutter
head and moving parts while machine is in operation.
5 | A x i o m T o o l G r o u p
1• Supports the standard G code, PLT format instructions; supports domestic and international mainstream CAM software, such as: Type3, Art cam, UG, Pro / E, Master CAM, Cimatron, Wentai etc.
AutoRoute: 4 Basic 4 Pro 6 Pro 8 Pro
X Axis Travel 24" (610mm) • • • •
Y Axis Travel
24" (610mm) • •
36" (910mm) •
48" (1210mm) •
Z Axis Travel 6" (153mm) • • • •
Table Work Area
39.17" x 28.39" (995mm x 721mm) • •
51.18"x 28.39" (1300mm x 721mm) •
62.99" x 28.39" (1600mm x 721mm) •
Collet ER-20 • • •
Collet Chuck 1/4" and 1/2" Included • • •
High Speed Spindle 3 HP 2.2kW/7.5A Electro Spindle • • •
Spindle Speed 0~24000 RPM • • •
Rapid Feed Rate 200 IPM (5 M/min) • • • •
Precision Linear Guide Rails X/Y/Z Axis • • • •
Precision Ball Screw X/Y/Z Axis • • • •
Power Requirements 115 V, 50~60Hz, 15A Single Phase •
220V, 50~60 Hz, 10A Single Phase • • •
Working Table High Rigidity Interlocking Aluminum • • • •
Integrated MDF Spoil Board • • • •
Gantry Bridge High Rigidity Aluminum Extrusion • • • •
Gantry Support Gravity Cast Aluminum Alloy • • • •
Gantry Clearance 6.5" (165mm) • • • •
Machine Base Welded Structural Steel Frame • • • •
Approx. Base Mounting Hole Placement
35" x 30" (890mm x 770mm) • •
47" x 30" (1197mm x 770mm) •
58.85" x 30" (1495mm x 770mm) •
Required Floor Space
39.17" x 37.36" (995mm x 949mm) • •
51.18" x 37.36" (1300mm x 949mm) •
62.99" x 37.36" (1600mm x 949mm) •
Max. Machine Height 30.27" (769mm) • • • •
Max. Height with Stand 61.5” (1560mm) • • • •
Machine Weight
244lbs (111kg) •
264lbs (120kg) •
299lbs (136kg) •
330lbs (150kg) •
Tool Touch Off Puck Standard Accessory • • • •
Integrated Liquid Cooling System Standard Accessory N/A • • •
Controller1 RichAuto DSP A11 • • • •
6 | A x i o m T o o l G r o u p
Before you unpack your machine, inspect the packaging, invoice and
shipping documents supplied before the driver leaves. Verify that there is no
damage to the packaging or the machine.
All damage obtained during shipping must be noted on the delivery
documents and signed by the delivery driver. Contact Axiom Tool Group
concerning damages within 24 hours of delivery.
It is advisable to photograph any shipping damage
The Axiom AutoRoute line of CNC Routers require table mounting. The table
must be able to support the weight and movement of the Router, and have a
shelf to support the electrical control box. (An optional table is available for
your machine from Axiom Tool Group.)
When selecting where to place your machine, consider the following:
1. The area should be large enough for you to maneuver the material being
used.
2. The floor should be solid and flat.
3. The area should have an electrical source and dust collection
4. The area should have adequate lighting.
Ensure that the correct required electrical connections are available.
115 V, 50~60Hz, 15A Single Phase (Base Model)
220V, 50~60 Hz, 10A Single Phase (Pro Model)
Make sure to keep cables as short as possible and avoid allowing
cables to run along the floor. A qualified Electrician must perform
the electrical installation.
7 | A x i o m T o o l G r o u p
Be sure to remove all packing material before setting up the machine. If
purchased with the Stand, it is advisable to assemble the stand before
removing the Axiom Auto Route from the box.
To assemble the stand:
-Locate the two end assembly units and two side rails
-Attach casters and leveling feet to
end assembly with included
hardware.
-Connect the two end assemblies
with the side rails using included
hardware.
-Attach rubber pads to the underside of the shelf where it
lays upon the side rails.
-Place shelf between the rails with the ledges supporting
the shelf on the side rails.
8 | A x i o m T o o l G r o u p
-Install controller hook to front assembly.
-The stand is now ready to be leveled and the machine
setup can be competed.
-Level the machine/table so that the machine is level in both
directions, the table must be solid with no rocking when the
machine is in operation.
To setup the Auto Route:
-Remove all packaging from the box.
-If using the optional stand, carefully and with assistance, lift the Auto Route
and place it on top of the stand assembly, using the mounting holes in the
top of the stand as a guide.
*If using a forklift, take care that any cables are clear of
forks.
*Equipped with your machine is a set of rubber bushings,
washers and hex bolts.
-Place a rubber bushing under each mounting plate of the
machine, between base and stand.
-Use the bolts and washers to affix the base to the stand.
Carefully tighten the bolts until snug, checking that the
machine remains level.
9 | A x i o m T o o l G r o u p
-Locate the stepper motor, located in the box with the
controller.
-Using the small hex head screws and lock washer found
on the z-axis mount, install the motor to the gantry top,
with the wire connection to the rear.
-Locate and attach the wire connection for the z-axis
motor.
-Lock set screw for the z-axis motor to the ball screw shaft.
-Attach cover, using hardware located on the gantry.
Router or Spindle Setup:
-If the Basic Model has been purchased, it’s time to mount
your router motor to the gantry.
-Loosen the bolts in the Router mount and position the
motor accordingly. It is recommended that you orient the
motor with the RPM dial towards the front for easy access.
Be mindful of the vertical movement of the motor, position
the cord around the back of the vertical mount before
feeding it down through the wire chain.
10 | A x i o m T o o l G r o u p
-After feeding the cord thru the wire chain
you can attach to the included outlet on the
backside of the gantry.
-If the Pro Model has been purchased,
remove the cover from the black box on the
back of the gantry.
-Inside locate the coolant reservoir. You will
notice that this may have been filled during
testing. We recommend a Polypropylene
Glycol or marine grade antifreeze.
-Reinstall the cover and monitor coolant
levels when performing routine maintenance.
Controller Setup:
-The Auto Route is equipped with a RichAuto
Handheld Controller that attaches to your machine
through a control box.
-Control box should be located directly under the
machine at the front for easy access, using the
included shelf. Will attached to the back of the base
using two threaded connectors.
-Handheld RichAuto A11 will connect to the control box using the included
Parallel pin cable.
Use WD40 or similar product to remove any protection grease. Re-lubricate
the ball screws and linear guides with a thin oil based lubricant (LPS is
recommended). Remember to wipe off any excess to prevent dirt and dust
accumulation.
11 | A x i o m T o o l G r o u p
Liquid cooled spindles are standard with all Pro Models. The cooling system
and reservoir located on the backside of the gantry, is a closed network that
draws power directly from the system. We recommend standard Propylene
Glycol coolant (RV or Marine Antifreeze). Stabilized solutions featuring Dow
Frost or Dow Shield can be found locally and will last longer.
Maintenance should include occasionally draining and replacing coolant as
indicated by fluid color. Color will change due to exposure to heat, over time
the fluid will become clear, as it begins to take on a red/rust color, a fluid
change is needed.
Customers in temperate non-freezing climates may choose to use a distilled
water. Distilled water will evaporate as it is used however it will not corrode
the components.
Monitor the level of coolant in reservoir. Without coolant the spindle
will overheat and fail, pump could become damaged.
Spindle Speeds (0~24000 RPM) are infinitely variable by use of controls on
the control box/power supply.
*Spindle display is read in frequency.
(60Hz X 400(display) = 24,000 RPM)
0
5000
10000
15000
20000
25000
100 Hz 150 Hz 200 Hz 250 Hz 300 Hz 350 Hz 400 Hz
RPM
RPM
12 | A x i o m T o o l G r o u p
*Collets should be cleaned regularly. Ensure that the slots in the
collet are free of sawdust and debris.
1. Select router bit and respective collet
2. After removing spindle nut, press collet into spindle nut until it snaps into
place.
To remove collet from nut, hold spindle nut and press collet on the side.
Collet should compress and pop out.
3. Thread spindle nut and collet assembly onto spindle
4. Place bit into the collet. Ensure that the flute of bit is at least 1/16th inch
outside the collet. Use supplied wrench to hold spindle and using a second
wrench tighten the spindle nut. Be careful to not over tighten.
Use only collets that match the shank size of the router bit selected.
There are five basic types of router bits: straight, up shear, down shear,
compression and form tools, i.e. ogee, round over etc.
1. Straight Router Bits: Standard bits used with handheld routers.
2. Up Shear Bits: Upward spiraled flutes remove chips from the kerf. However
does have a tendency to chip veneers, melamine and other such top
surfaces.
3. Down Shear Router Bits: Opposite spiral in relation to the up shear, which
tends to pack the chips into the kerf. Prevents chipping the material surface.
4. Compression Router Bits: Combine the advantages of both up shear and
down shear design. The upper section of the bit is down shear to prevent
chipping of the surface and the lower portion is up shear to prevent chipping
the bottom surface.
5. Form Router Bits: Available in standard profiles, i.e. round over, ogee,
etc.
13 | A x i o m T o o l G r o u p
Note: Before you turn on the machine, remove all tools and other
objects from the machine table.
The Emergency STOP button must be released before turning on main power. To
Release the Emergency Stop twist switch clockwise and it will pop out.
1. Have 220Volts, 10 Amps single phase power wired to the machine. (Pro Model)
Or 115Volts, 15 Amp single phase (Basic Models)
2. Make sure the coolant reservoir is full.
3. Make sure the E-STOP button is released before turning the power on.
4. Turn on Power to machine.
5. Once the machine has booted completely it is required that the machine be
homed before any other function is allowed.
All measurements and actions are based on the home switch locations.
Your machine was supplied with spoil board strips on the bed. The strips are
designed so that they will not damage the cutter when cutting through your
material.
The strips will need to be fly cut initially to remove any slight marks and to create
a truly perpendicular surface to the spindle. Advisable to use a 1.25” Mortising
Router bit to Pocket Cut the exact dimensions for your work envelope to a depth of
0.02”. It is only necessary to remove 20 thousandths of an inch (0.02) to fly cut
the sacrificial board initially. Future resurfacing can be 0.005” to 0.01”
To fit jobs to the spoil board, you may find it convenient to clamp the job to the
spoil board with the table clamps. Your machine has been manufactured with t-
slots on the work table for this purpose.
Some applications may call for using double-sided tape. If you choose to use
this method, remove your material from the spoil board after cutting with a
wide-blade putty knife or something similar.
14 | A x i o m T o o l G r o u p
Your machine may use a handheld controller as a means of communicating
your tool paths or “g-code” to the Router. This is accomplished with the
RichAuto DSP A11.
LCD Display: Used to display machine position, information and settings.
KEYBOARD: A 16 key input for use in operation and control of the machine.
U Disk Interface: external memory access for USB memory sticks. Communication
between controller and USB is indicated by USB Light. If light fails, USB drive is
not being read. *USB file format must be FAT32.
Internal Memory: 512MB available for storage of frequently used files.
50-pin Data Cable Jack: Communication connection between controller and the
machine.
Keyboard
The keyboard has divided operation of the system into one-touch and combined-
key commands.
One-touch: Press one button on handheld controller.
Combined-key operation: Press and release two buttons at same time.
15 | A x i o m T o o l G r o u p
Combined-key Function
1 “Menu” + “0—9” Number keys To switch the coordinate system
2 “Menu” + “On/Off” Start Z-axis automatic tool setting
3 “Run” + “1—6” Number keys Start the break processing
(support number 1 - 6)
6 “OK” + “CANCEL” Help information
Key Function
Positive movement of X axis, Menu upward
Positive movement of Y axis, Increase Feed Rate
Positive movement of Z axis
Sets working origin of X axis and Y axis
Negative movement of X axis, Menu downward
Negative movement of Y axis, Decrease Feed Rate
16 | A x i o m T o o l G r o u p
Negative movement of Z axis
Set Z axis origin
Sends Spindle/Router to Home location
Manual moving mode, high speed or low speed selection
Spindle start/stop, decimal point inputting
Accesses Menu settings, negative symbol inputting
Sends all Axis to Origin, Confirms operations
Selects Manual move, continuous, step and distance modes
Cancel job/run/pause, Delete
Operation Stop/Cancel Selection
17 | A x i o m T o o l G r o u p
Upon completion of machine startup, the controller displays a prompt requesting
to go “Home”. While the location settings for Home will not change, it is important
to home the machine before any operation. This verifies that those settings and
position switches are working correctly. All movements are based off the
Home position switches
Using the controller we can manually control the machine to change operation,
speed and grid settings.
Manual Speed Adjust
There are two modes: High speed and Low Speed.
Use High/Low button to change mode. The screen will display current mode.
Manual Movement Mode
There are several modes that control the manual movement of the machine. These
modes (Continuous, Step and Distance) can be changed using Mode button.
Continuous Mode
In this mode, press and hold axis direction key and the machine will move
continually at the current speed mode. If the button is held for less than
0.5sec the machine will move to the nearest grid.
Step Mode
This mode always operates in low speed and moves one grid per 0.5sec. The
grid distance is decided by the current speed mode. For Precise tool
adjustment
Distance Mode
This mode operates using a distance the user inputs. The machine will then
move that set distance.
18 | A x i o m T o o l G r o u p
There are two ways to process jobs with the controller. Either from a USB device
plugged into controller or from the internal memory found on controller (512MB).
Use of Internal Memory for files that will be used frequently is
recommended.
1. Set Origin.
This serves as the origin for the work piece and may vary depending on design of
piece being cut. Should be in the same location as the origin in the computer
design.
Move machine to the desired location and use the XY-0 button to set the
origin in this location for the X and Y-axis.
To set the Z-axis origin, use supplied tool touch-off puck.
With the puck centered under the cutting tool (on top of
work material) press “Menu” and “On/Off”. The machine
will slowly lower until it connects with device. Afterwards
automatically return to elevated position.
Setting Origin should be done before operation unless repeating the same
operations. Failure to set Z-axis origin can cause damage to work table
and bits.
(Without Touch-off Puck) To set Z-axis origin, with the controller in step
mode slowly lower Router. Until while spinning the bit by hand you feel
resistance. While in position use “Z-0” to set the Z-axis Origin. Then raise
the z-axis off the material.
*Very important to set origin relative to top of work material to prevent
cutting through work table.
2. Choose Processing File
After setting the origin, press the Run/Pause button to begin selecting file to run.
You will be prompted to select from U Disk File (USB) or Internal Memory. Use
your X and X buttons to highlight the desired directory/file. And press OK to
select.
After choosing the file to process, the file settings will be displayed. This are set in
the CAD/CAM software, however can also be adjusted using the controller. Press
OK again to start the process. After a short count down the program will begin.
Make sure material is securely in place before beginning operation.
19 | A x i o m T o o l G r o u p
3. Pausing Process
While process is being performed, press Run/Pause button to freeze process in
current location. The machine will stop movement, however the spindle will still be
active.
With the machine Paused, you can adjust the position of the bit on any of the axis.
Default motion for this is done in Step Mode.
After adjustments have been made, press Run/Pause to return to process. You will
be prompted to save the modified file. Use the OK or Cancel buttons as needed.
*For Example: Choosing to “save Z depth” when prompted will ensure
that you begin with the modified position the next time you start the
process.
4. Breakpoint and Power-down Protection
If you use the Stop button to stop a process, the system will ask if you would like
to “save break”. This breakpoint allows a user to return to the exact location in a
process.
To save break press any of the Numeric Keys (1 through 9). Press ok to then save
in that location.
To continue processing from breakpoint, use key combination “Run/Pause” and
“1”, press and release together. System will restore processing from saved point.
Same process can be used for alternative origin locations 2 through 9.
**During sudden power failure, the system will save current coordinate
and parameters. When power is restored the machine will require a
“Home” motion. After which the user will be prompted to press “OK” to
continue the previously unfinished process.
20 | A x i o m T o o l G r o u p
To ensure proper machine operation, we recommend regularly removing the
dust from and lubricating the guide rail surfaces and the ball screws. A thin
oil based lubricant such as LPS is highly recommended and can be wiped on
to avoid excess lubrication.
Routine Checks
1. Clean and lubricate the machine. Wipe off any excess and buff with a dry polishing
cloth. This will reduce the likelihood of rust forming.
2. Check cutter teeth for chips and dullness.
3. Generally inspect the machine for damage.
4. Ensure that the slots in the collets are free of sawdust and debris, as build up may
prevent collet from compressing.
5. Check level of coolant in the reservoir.
6. Verify that dust extraction is free of blockages.
7. Check that all the electrical connectors are fitted correctly and are not loose.
Changing Coolant
Over time the coolant will eventually need to be changed. To do this, the system will
need to be drained.
Draining the system is easily accomplished by disconnecting one of the hoses, such as
the fluid entry hose on the spindle. By placing this hose into an empty container, clean
up can be minimized.
Turn on the pump to drain the system. Old fluid will be purged from the lines into the
empty container. Including the majority of the fluid in the spindle.
*To avoid damage to the pump, be careful to not run the pump completely dry
of fluid*
Distilled water can be used to further flush the tubing and pump.
After reassembly the system can be refilled with a marine grade polypropylene glycol.
21 | A x i o m T o o l G r o u p
Machine won’t power on.
1. Check that the red emergency stop switch is released.
2. Check that the start switch is being pressed completely in.
3. Check that the electrical power cord is plugged into the power outlet.
4. Check that the electrical supply at the breaker.
5. With the power disconnected from the machine, check that the wiring to the plug
is correct and undamaged.
a. Check that the rubber insulation is stripped enough and is not causing a bad
connection.
b. Check that all the screws are tight.
Machine won’t stop
In the event that this occurs, disconnect the machine from power. Internal fail-
safes in the design should prevent issues of this nature.
*Internal breaker faulty. Replace the breaker.
Motor tries to start but will not turn (Pro Models Only)
1. With the power disconnected from try to turn the spindle by hand. If the spindle
will not turn, check the reason for the jamming.
2. Motor faulty. Replace the spindle.
3. Spindle run without coolant. Replace the motor.
4. Check that the voltage supplied to the VFD is 220V.
Motor overheats (Motor shut down)
Internal protection will shut down motor is temperature exceeds 150°F.
Typical reasons are dull cutting tools, no coolant in reservoir or blockage in the
coolant pipe.
22 | A x i o m T o o l G r o u p
Machine vibration
Machine not level on the bench. Re-level the machine, ensuring that it has no
movement.
Machine will not home
1. Are the stop switches connected, damaged or out of adjustment?
2. Are the parameters in the hand held controller correct?
a. If unsure, Restore controller from Backup File.
Hand Held Controller screen is blank or flickering
1. Ensure that cable to the hand held controller is fitted correctly and the clamping
screws are tight.
2. Verify that the connectors on the control box are fitted correctly and that all the
screws are tight.
3. Check if a fuse has blown.
4. The interface is damaged. Replace the damaged part.
5. The hand held controller is damaged. Replace the hand held controller.
Router cutting depth is inconsistent
1. Check that the spoil boards are flat and clean prior to fitting the job.
2. Check that the bit is tight in the spindle collet.
3. Check for excessive play in the Z axis ball screw.
Hand Held Controller reads “out of limits”
1. Verify that the work space for material in tool path is correct.
2. Verify that controller reads 1X, 1Y, 1Z.
a. If not, controller has been placed into a different origin coordinate system.
b. Press “Menu” and “1” at the same time to return to original settings.
23 | A x i o m T o o l G r o u p
For Software related inquiries, training videos, software updates, free projects and
more, visit Vectric Ltd directly at:
http://support.vectric.com
____________________________________________
Visit us online at:
www.axiomprecision.com
You may reach the Axiom Precision CNC Support Team at:
You may reach the Axiom Precision Sales Team at:
___________________________________________________
Axiom Tool Group, LLC.
1181 Claycraft Rd
Columbus, OH 43230
(844) 642-4902