vip3035 tech manual - v2

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Merlin Gerin Ringmaster VIP30, VIP 35 protection relays operation, testing and commissioning version 002/ January 2001

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Page 1: VIP3035 Tech Manual - V2

Merlin Gerin RingmasterVIP30, VIP 35 protectionrelaysoperation, testing andcommissioning

version 002/ January 2001

Page 2: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 2

contents

1. features of the VIP30 / VIP35...................................................................32. use and settings........................................................................................43. current transformers .................................................................................84. connection scheme..................................................................................95. assembly and wiring ................................................................................106. technical characteristics ..........................................................................137 testing of the VIP30/35 and use of the VAP6.........................................168. commissioning Ringmaster with VIP30/35 ........................................18

Page 3: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 3

1. features of the VIP30 and VIP35

VIP30

Mitop

simplified schematic of wiringconnections

VIP35

I

t

Phase protection curve, VIP30/35

1,2 Is

I

t

Io>

to>

self-powered protection relaysThe VIP30 and VIP35 relays aredesigned for use in distributionnetworks, mainly in MV/LVsubstations in which they provideprotection for upstreamtransformers.They are self-powered relaysrequiring no external DC powersource or batteries, making them theideal solution for location in remoteareas or where auxiliary supplies arenot available.n The VIP30 provides protectionagainst phase-to-phase faults.n The VIP35 provides protectionagainst phase-to-phase faults andearth faults.

phase protectionPhase protection uses an IDMTsetting that operates at 1.2 times thesetting current (Is). Phase protectionon the VIP30 and VIP35 are thesame.

earth protectionProtection against earth faultsoperates by measurement ofresidual current based on the sum ofthe CT secondary currents.Measurement is carried out by aCSH30 core balance CT mounted onthe back of the VIP35 unit. Earthprotection operates with definitetime; the setting and time delay areadjustable.

Current transformersn CT’s 500/200/1The VIP30/35 relays must be usedwith the CT’s to obtain the specifiedcharacteristics.- The Current Transformers have 2ranges; according to the range used,the setting current is adjustable from8A to 80A or from 20A to 200A.- The cross-section of the core andthe resistance of the winding areadapted to protect the VIP30/35 inthe event of a short-circuit.

descriptionn The VIP30 and VIP35 relays aremounted in a polycarbonate injectedcasing which protects them againstdripping water and dust.

The front is protected by atransparent cover fitted with asealing joint. The cover may be lead-sealed to prohibit access to thesettings.n Rotating selector switches areused for setting. The phase settingcurrent and earth fault setting currentare set directly in amperes. Thismeans that the scale on the frontmust be adapted to suit the rangeused on the CT. This is done bypositioning a "setting scale label" onthe relay at the time oftesting/commissioning.n The connections are made on theback of the relay.

Earth fault protection curvefor VIP 35

Page 4: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 4

2. use and settings

VIP30 relay front panel

overcurrentphase

Is

S1,S2 to be used

sensors:

(A)

10

12

1518

80

22 2836

46

56688

VIP 30

VAP6test plug

1 2

a

b

c

200/1

- VIP30 front panel

1.2Is

d

phase overcurrent setting1. phase overcurrent setting area2. phase overcurrent setting (Is)

other functionsa. setting scale label (reversible)b. current transformer and range info.c. VAP6 test plugd. minimum time delay switch

Page 5: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 5

2. use and settings (cont'd)

VIP35 relay front panel

overcurrentphase

Is

Io>

to>

S1, S2 to be used

sensors:

earth fault

(A)

10

12

1518

80

22 2836

46

56688

80100120

38

101215

25 304860

20

(A)

off

on

VIP 35

VAP6test plug

1 2

a

b

73 4 5

c

200/1

- VIP35 facia layout

0.8

0.5

1

0.4

0.10.15

0.2

0.3 0.35

0.60.7

0.25

Io>

to>

1.2Is

(s)currentinrush

delay

6

d

phase overcurrent setting1. phase overcurrent setting area2. phase overcurrent setting Is

earth fault setting3. earth fault setting area4. earth fault setting (Io>)5. earth fault setting time delay (to>)6. inrush current delay7. tripping curve scheme

other functionsa. setting scale label (reversible)b. current transformer and range information.c. VAP6 test plugd. minimum time delay switch

Page 6: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 6

2. use and settings (cont'd)

phase protection (VIP30 and VIP35)

1. phase overcurrent settingareaAll information concerning the phaseovercurrent setting is groupedtogether in the upper half of the frontpanel. The section numbersdetailed on this page relate to thenumbering on the drawings shownon pages 4 & 5.

2. phase overcurrent setting (Is)Time-delayed tripping of the phaseprotection takes place at 1.2 x Is.According to the range used on theCT, the setting current is adjustablefrom 8A to 80A or from 20A to 200A;The scale label inserted shouldmatch the CT and range selected.

earth fault protection (VIP 35)

Page 7: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 7

3. earth fault setting areaAll information concerning earth faultsettings are grouped together in thelower half of the front panel. Thesection numbers detailed on thispage relate to the numbering on thedrawing shown on page 5.

4. earth fault setting Io>The setting is made directly in MVamperes.

5. earth fault setting time delayThe earth fault protection time delayis set in seconds.

6. inrush current delayThis selector switch starts up theinrush current delay (1s). The timedelay prevents tripping by the earthprotection when the VIP35 isenergized during closing of thecircuit breaker. The time delay is onlyactive for the earth protection andhas no effect on tripping by thephase protection.n in off position:The inrush current delay is notactivated. The earth fault protectionoperates according to the setting ofthe selector switch (5).n in on: positionThe inrush current delay is activated.In this case:- when the VIP35 is energized, andthe circuit breaker closes, tripping bythe earth protection is delayed by 1second.- when the VIP35 has been suppliedfor more than a second, the earthprotection is time-delayed accordingto the setting (5).

F When the circuit breaker closes,energizing of the MV/LV transformermay generate aperiodic inrushcurrents with a DC component thatmomentarily saturates the magneticcores of the VIP35 CT’s. Because ofthis, each CT gives an erroneousresult and the sum of the phasecurrents (at the CT secondarywindings) is no longer zero. There isfalse earth fault detection that maycause tripping of the earth faultprotection.This is especially critical when thesetting and time delay settings arelow.

F If the time delay settings arebelow the values indicated in thechart below, start up the inrushcurrent delay:

Io> setting to> time delay0.8 to 0.9 x Ia 0.2 s0.6 to 0.8 x Ia 0.3 s0.4 to 0.6 x Ia 0.4 s0.2 to 0.4 x Ia 0.5 s

Ia = rated current of the transformerto be protected

Page 8: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 8

2. use and settings (cont'd)

other functions

Is

Io>

80100120

38

101215

25 3048

6020

(A)

810

1518 22 28

36

46

566880

(A)

12

sensor200/1S1, S2 to be used

front

Is

5062 75 95

120150200

25030025

3730

(A)

Io>

4555 70

90115

140170

37

2002025

30

(A)

reverse

sensor:500/1S1, S3 to be used

- e.g. VIP35 setting scale label -

- how to insert label

a. setting scale labeln The label indicates the range forthe phase overcurrent and earth faultprimary amp settings. It is insertedfrom the top, behind the transparentpart of the front panel.The label is reversible and is printedwith the 200/1A range on one side,and the 500/1A range on the other.

b. current transformer used andwiringThe text is printed on the settingscale label. It indicates whichsecondary winding of the CurrentTransformer is to be used inaccordance with the chosen range.When the label is in position in theslot, the text is hidden by and opaquezone. It is not visible to the user.F also refer to the "CurrentTransformer and operating ranges"chapter.

c. VAP6 test plugThe test plug is exclusively designedfor connection of the VAP6 which isused for fast, simplified relay testing.The operation may be carried outwhile the relay is operating since theVAP6 and VIP30/35 provide thepossibility of testing with inhibition ofcircuit breaker tripping.

- testing of the VIP30/35 using theVAP6 -

d. minimum time delay switchn The circular opening on the frontfacia gives access to a switch whichis used to time delay the trippingorder by at least 25 ms. The timedelay may be started up to preventthe circuit breaker from breaking atthe beginning of the asymmetricalphase in the event of a strong fault.n It should or should not be startedup, depending on the type of circuitbreaker. The user does not haveaccess to the time delay since theopening is hidden by the settingscale label.

Page 9: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 9

3. current transformers

Current transformers To obtain the performancesindicated, the VIP30 and VIP35 mustbe used with the currenttransformers supplied on theRingmaster range. The relay/CTassembly must be used together tocomply with the technicalcharacteristics indicated, inparticular:- operation across the range- tripping time- accuracy- short-circuit performanceIt is compulsory for the CT’s of eachof the phases to be of the same type.

CT’s specified for VIP30/35:- 500/1- 200/1

Current transformer

S1

S2

S3

Wire the secondary windingaccording to the desired operatingrange:range ratio wiring8A-80A 200/1 S1-S220A-200A 500/1 S1-S3

The secondary sensor has non-active turns, the resistance of whichprotects the VIP30/35 in the event of ashort-circuit in the MV network

Page 10: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 10

4. connection scheme

VIP30 wiring with Current TransformersVIP30

S1

S2

S1

S3S1

P1

P2P1

P2P1

P2

1 2 3

3

5

7

8

9

2MITOP

+-

10

S2

S3

S2

S3

6L3

L2

L1

4

1

11

14

0V

CT

CT

CT

VIP35 wiring with Current TransformersVIP35

S1

S2

S1

S3 S1

P1

P2P1

P2P1

P2

1 2 3

3

5

7

8

9

2MITOP

+-

10

S2

S3

S2

S3

CSH30

L3

L2

L1

12

13Io

4

1

11

14

0V

1

2

CT

CT

CT

6

The schemes opposite are given forthe wiring of S3. Wire the secondarywinding of the CT (S2 or S3)according to the desired operatingrange:

range wiring8A-80A S1-S220A-200A S1-S3

F do not earth the CT secondarywindings.

Page 11: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 11

5. assembly and wiring

assembly of CSH30 core balance CT on VIP35

- view on A

CSH30 coreBalance CT‘A’

G

F

n Mount the CSH30 core balance CTon the back of the casing using the 2screws (G) so that the "Merlin Gerin,CSH30, 3123973, P2" marking is onthe visible side. Tighten the 2 screwsmoderately.In order to measure the residualcurrent, the wires of the S1secondary windings of the 3 currenttransformers are inserted throughthe CSH30 core balance CT andconnected to the terminal rail.n Connect (F) outputs 1 and 2 of theCSH30 core balance CT to terminals13 and 12 of the VIP35. The CSH30core balance CT output is a low levelsignal so the length of the 2 wiresshould never be more than 15 cm.Terminal 3 of the CSH30 corebalance CT output connector is notused.n the CSH30 and its 2 thermoplastic(G) ∅3 screws are supplied with the VIP35.

Page 12: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 12

5. assembly and wiring (cont'd)

installation of setting scale label

Left position:Minimum time delay isnot activatedRight position:Minimum time delay isactivatedd

M

d

n check the position of the minimumtime delay switch (d). The VIP30/35is supplied with the time delay de-activated.

n slide the setting scale label intoposition behind the transparent partof the front face.F refer to the section entitled"choice of the setting scale label".n make sure that the informationgiven at the top of the label (M)matches the wiring of the sensor(S1-S2 or S1-S3). This information ishidden when the label is in position.n make sure that it is pushed right tothe bottom of the slot.n to remove the label, use the holein the top, if necessary with the helpof the tip of a pencil or a screwdriver.

wiring

J

CRc

1 14

S3

J

L

K

S1 S2

- wiring of VIP35 and CT’s.

S1

Connection is made on the back ofthe VIP30/35 to 6.35 mm terminal railconnectors.

VIP30/35 wiring with CurrentTransformersn connect the 3 CT’s according tothe "connection scheme" chapter.n for the VIP35, insert the S1 cable ofeach of the 3 sensors into theCSH30 core balance CT (J) beforeconnecting them to their respectiveterminals. Insert the 3 S1 cablesthrough the same side of the corebalance CT.n attach the cables of the unusedsecondary windings (K) to the plasticclips (L) to prevent them fromcoming in contact with anotherconductor or a metal frame. Theconductors are energized inoperation and should not be leftaccessible.

Page 13: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 13

5. assembly and wiring (cont'd)

choice of setting scale label

for VIP 30 for VIP 35

Is

(A)

S1,S2 to be used

sensor:200/1

front

Is

(A)

reverse

sensor:

S1,S3 to be used500/1

810

1518 22 28

36

4656

6880

12

45 55 7090115

140170

37

2002025

30

S1-S2 wiring S1-S3 wiring

Is

Io>

(A)

(A)

S1,S2 to be used

sensor:200/1

front

Is

Io>

(A)

(A)

reverse

sensor:

S1,S3 to be used500/1

80100120

38

101215

25 304860

20

810

1518 22 28

36

4656

6880

12

5062 75 95

120150200

25030025

3730

45 55 7090115

140170

37

2002025

30

S1-S2 wiring S1-S3 wiring

Page 14: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 14

6. technical characteristics

phase protection notesoperating setting 1.2 Is ± 10% 1% of pick-up 93 % 2storage time 20 ms

earth protection (VIP35) notessetting ± 10 % or 0/+2 A 6time delay ± 10 % or ± 20 ms 4% of pick-up 93%storage time 20 msinrush current delay 1 s ± 10% if activated

general characteristicssteady thermal resistance 110 A

270 Awith CT sensor, 8-80A rangewith CT sensor, 20-200A range

1 sec thermal resistance 25 kA/1s25 kA/0,3s

with CT sensor, 8-80A rangewith CT sensor, 20-200A range

operating frequency 50 Hz ± 10%, 60 Hz ± 10%operating temperature -25° C to +70° Cstorage temperature -40°C to +85°Cweight 0.6 kgrelease mitop 993250 cable length < 2m with 1 mm²

climatic resistance standard severitylow temperature operation IEC 60068-2-1 -25°C, 16hlow temperature storage IEC 60068-2-1 -40°C, 96hhigh temperature operation IEC 60068-2-2 +70°C, 16hhigh temperature storage IEC 60068-2-2 +85°C, 96hfast changes in temperature IEC 60068-2-14 -25°C to +70°C, 5 cyclesoperation in damp heat IEC 60068-2-3 56 days, 93% RHsalt spray IEC 60068-2-52 severity 1

mechanical resistance standard severityvibrations IEC 60255-21-1 class 2shocks and jolts IEC 60255-21-2 class 2earthquakes IEC 60255-21-3 class 2enclosure protection index EN 60529 IP54, (cover closed)fire resistance IEC 60695-2-1 650°C

electrical resistance standard severity1.2/50 µs impulse voltage IEC 60255-5 5 kV, note 31 MHz dampened oscillating wave IEC 60255-22-1 2,5 kV cm, note 3

1 kV dmrapid transient bursts IEC 60255-22-4 4 kV cm and dm, 5 kHz burst, note 31.2/50(8-20 µs) hybrid wave IEC 61000-4-5 2 kV, 42 ohms, note 3electrostatic discharge IEC 60255-22-2 8 kV in air,

6 kV on contactHF electromagnetic field IEC 60255-22-3 30V/m not modulated, 27 to 1000 MHz

Page 15: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 15

6. technical characteristics (cont'd)

phase protection tripping curve

0.01

0.1

1

10

100

0 5 10 15 20 25 30

min

maxtyp

1,2I

s

s

I/Is

n The curves opposite indicate thetypical, minimum and maximumvalues of the VIP 30/35 phaseprotection tripping time. The currentis given as multiples of the settingcurrent (Is). The time is given inseconds.

n a few characteristic times:current t min t typt max

2 Is 12 s 17 s 22 s5 Is 1.9 s 3 s3.8 s10 Is 90 ms 0.13 s0.17 s20 Is 14 ms 20 ms26 ms30 Is 10 ms 15 ms20 ms

F notes 4, 5

n operating setting:min typ

maxsetting 1.08 Is 1.2 Is1.32 Is

F note 1

Page 16: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 16

6. technical characteristics (cont'd)

notes1. When the VIP30/35 is used withCurrent Transformers, the 8-80Arange, and for I < 20A, the accuracyis derated in accordance with thefollowing characteristics:- phase operating setting: 1.2Is -10% +30%.The tolerance is mainly due to thenon-linearity of the CT’s for lowcurrents. The inaccuracy can reachthe limit above if the relay is onlysupplied by one phase. This may bethe case during single-phaseinjection testing.

2. Given for the operating setting at1.2 Is

3. Not applicable to the test plug

4. The times are measured for aphase-to-phase fault which appearswhen the relay is already supplied(prior presence of a current in thenetwork that is greater than theminimum operating current). In theevent of closing in the presence of afault, the tripping times may beincreased by 20ms.The times indicated do not includethe mitop response time since itdepends on the circuit breaker (theno load mitop tripping time is lessthan 5 ms).

5. The tripping times are measuredfor a sinusoidal current.

6. When the VIP30/35 is used withCurrent Transformers, and for I <30A, the accuracy is derated inaccordance with the followingcharacteristics:- earth protection setting: ± 10 % or 0/+6 AThe tolerance is mainly due to thenon-linearity of the CT’s for lowcurrents. The inaccuracy can reachthe limit above if the relay is onlysupplied by one phase. This may bethe case during single-phaseinjection testing.

dimensions

22

4880

159

127

179

139

*

6

Page 17: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 17

Page 18: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 18

7. testing of the VIP30/35 and use of the VAP6

Overview of the VAP6

battery test

phase overcurrent

on

test in progress

trip

earth fault

VAP 6

tripinhibition

+ -external mitop

VIP30VIP35VIP300VIP50VIP37

mitopcircuit breaker

earth fault

phaseovercurrent

trip trip

test

VIP11,11RVIP12RVIP13VIP17VIP200,201

circuit breaker

phaseovercurrent

testmitop

externalmitop

inhibition

- facia of the VAP6

The VAP6 is a portable unit which isconnected to the VIP30/35 to carryout simplified testing.The test can be carried out in thefollowing two cases:- the VIP30/35 is already powered upby the CT’s.- the VIP30/35 is not supplied by theCT’s. In this case, the VAP6 batteriessupply power to the relay.

The test consists of:- injecting a current to simulate aphase fault.- injecting a current to simulate anearth fault (VIP35).- checking tripping.Frefer to the description of the testin the section entitled "testsequence"F the VAP6 is supplied by batteries.Therefore the parts of the VIP30/35that run on AC current are notchecked using this method (inputand supply circuits).

push-buttonsn battery test: if the batteries arehealthy, the "on" indicator lights upwhen the button is pressed.n phase overcurrent: Sends thephase overcurrent test current, whichis equivalent to 20 times the settingcurrent Is.n earth fault: Sends the earth faulttest current. The current is equivalentto a current greater than the highestof the Io> settings.n trip inhibition: By pressing andholding this button down the relaycan be tested with the VAP6 withouttripping the circuit breaker. Thisfacility will inhibit the circuit breakertripping even if a real fault occursduring the test.

indicatorsn on: indicates that the batteries areoperating. Also lights up when thebattery test is carried out by pressing"battery test".n test in progress: confirmssending of the test current to theVIP30/35.n trip: it lights up when the VIP30/35sends a tripping order (whether ornot the circuit breaker is inhibited).

"external mitop" outputThis feature may be used to connectan external MITOP trip coil whichcould be used to operate a timer etc.The external coil is triggered at thesame time as the circuit breakerMITOP. The trip inhibit button doesnot affect the external coil.

batteriesn the batteries are normallydeactivated and are automaticallyactivated when the VAP6 isconnected to the VIP30/35.They are activated in the followingcases:- pressing the "battery test" button.- direct connection to the VIP30/35.

n to install or change the batteries,open the unit by removing the 4screws on the bottom of the unit. Besure to use the correct polarities.

technical characteristicssupply: 3 x 9V 6LR61batteriesweight: 0.45 kgdimensions: 93x157x45

Page 19: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 19

7. testing of the VIP30/35 and use of the VAP6 (cont'd)

VAP6 test sequence

Page 20: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 20

The test may be carried out with orwithout the relay energised by theRingmaster current transformers,and all the relay settings areeffective. During the test, the relayremains operational and will give atripping order in the event of a fault,unless the "trip inhibition" button ispressed.

n connect the VAP6 to the "VAP6 testplug". The VAP6 batteries are

n press the "phase overcurrent"button to send the phase protectiontest current.- continue pressing the buttonthroughout the duration of thecurrent.- the VAP6 "test in progress"indicator lights up to confirm thesending of the current to theVIP30/35 relay.- the VAP6 red "trip" indicator lightsup to indicate that the relay hastripped.

Page 21: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 21

Page 22: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 22

8. Commissioning Ringmaster with VIP 30/35

Factory tests:

All Ringmaster panel types are fullytested before leaving the factory.These tests include the wholeprotection system including currenttransformers, wiring harness, relay,trip coil and the circuit breaker itselfusing primary injection to energisethe system.Tripping tests are carried out usingdifferent settings of the IDMTand DT curves available on the relay.The tripping times are measuredwith a chronometer and its accuracyis verified against the theoreticaltimes calculated.

Reduced commissioning:

Since the system is fully tested it isonly necessary to prove the relay onsite at the service settings, thereforereducing commissioning time to aminimum.Once the switchgear has beeninstalled and cabled up, it isimpractical or sometimesimpossible to carry out primaryinjection tests. It is suggested thatfor commissioning and maintenancepurposes either of the following twomethods can be used.1. Simple trip test using the VAP6test unit (described previously).

2. Secondary injection usingstandard equipment with an outputfilter.

Secondary injection:

Testing using secondary injection isused to test the following parts of theprotection system:n The electronic circuit.n The integrity of the power supplyof the VIP 30/35.n The link to the mitop trip coil andalso the circuit breaker mechanicaltripping mechanism.n The integrity of the switches onthe front panel to ensure theygive the correct tripping times forthe curves selected.

Caution:

n The ‘MITOP’ trip coil must be usedonly in conjuction with the VIP relay.

n Voltage withstand testing of theauxiliary and control circuits at 2000Vfor 1 minute should never be carriedout without disconnecting the MITOPtrip coil or the VIP relay.

n Secondary injection facilities areprovided on the terminal rail in the LVpilot cable box.

n No external connections should bemade to the VIP30/35 or the MITOPtrip coil.

Page 23: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 23

Test set connections:The injection set is connected to the VIP 30/35 relay without disconnecting theCT’s.This is done via the sockets on the terminal rail located in the LVcompartment.

Phase overcurrent connections:To test the overcurrent protection the connection should be made across twoCT’s (C11-C31. C31-C51, C51-C11).

Earth fault connections:To test the earth fault protection, the connection should be made across oneCT (C11-C10, C31-C30, C51-C50).These numbers should be cross checked with the relevant circuit breakerschematic diagram. Terminals L1 and L4 (not shown above - seeRingmasterselection guide) give access to a normally open contact, which is normallyopenwhen the CB is in the open position. This can be used to connect atiming device to measure the opening time of the relay and circuit breaker.The type of test plug used to connect to the DIN rail connectors is a standard4mm 10A test plug.Note: When using a secondary injection set with VIP 30/35 a filter (e.g. FosterSF30) should be used to improve the wave form. If a filter is not used theoperating time of the relay may not follow the theoretical operating times.

Page 24: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 24

8. Commissioning Ringmaster with VIP 30/35

Schematic diagram for VIP 30

Schematic diagram for VIP 35

89L 52 89R

0 v

C11

C110

C10

C31

C130

C30

C51

C150

C50

K8

K11 K11

K9 K9

K7

K8

K11 K11

K9 K9

K7ITC

MITOP COIL

3

2

1

4

11

14

+-

5

6

7

8

9

10

VIP 30

L1

L2

L3

IDMT RELAY

51

89L 52 89R

0v

C11

C110

C10

C31

C130

C30

C51

C150

C50

K8

K11 K11

K9 K9

K7

K8

K11 K11

K9 K9

K7

ITC

MITOP COIL

3

2

1

4

11

14

+

-

5

6

7

8

9

10

VIP 35

L1

L2

L3

13

12

1

2

C90

REMOVABLE EARTH LINK

IDMT RELAY

51/51N

Page 25: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 25

8. Commissioning Ringmaster with VIP 30/35

Recommended testprocedure forsecondary injection:

The test procedure outlined here isonly a guide and may needmodifying to suit the different testsets available.The manufacturers instructionsshould be read before attempting tosecondary inject the VIP30/35 relay.

The VIP30/35 relays can besecondary injected like anyconventional 1A relay, therefore theoutput recommended for 1A relaysshould be used.

Calculate the secondary current tobe injected from the equivalentprimary current, taking into accountthe CT’s used .

With the VIP 30/35 connected so asto present the correct burden, thefollowing test can be carried out:

1. Setting check:

- Set the current to be injected ( atrue RMS ammeter should beused to measure the current).

- The CB should then be closedand the counter/timer reset.The current should then beapplied.

- When the CB has operated, theapplied current should beturned off if not doneautomatically.

- The time shown on the counterdisplay includes the operatingtime of the circuit breaker(approx. 90ms) The actual relayoperating time can then becalculated by subtracting thistime from the counter reading.

RN2c / RE2c CT Ratio 200/1A

RN2c / RE2cCT Ratio 500/1A

Minimum operatingcurrent = 20A

Minimum operatingcurrent= 80A

Secondaryinjectedcurrent

EquivalentPrimarycurrent

SecondaryInjectedcurrent

EquivalentPrimarycurrent

40mA 8A 40mA 20A50mA 10A 50mA 25A60mA 12A 60mA 30A75mA 15A 74mA 37A90mA 18A 90mA 45A

110mA 22A 110mA 55A140mA 28A 140mA 70A180mA 36A 180mA 90A230mA 46A 230mA 115A280mA 56A 280mA 140A340mA 68A 340mA 170A400mA 80A 400mA 200A

Page 26: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 26

8. Commissioning Ringmaster with VIP 30/35

Commissioning testrecord:

Secondary injection of Merlin GerinVIP30/ VIP 35 self poweredovercurrent / earth fault relay

ü tick as appropriate

Customer

Contact Ref.

Relay type

Current transformers

200/1A o500/1A o

Site

Panel

Relay Serial No.

Note : Ensure CT connections are made for the appropriate ratio and that theScale labels are inserted correctly to match the ratio selected.

Indicate on the diagram below actual settings. Carry out tests and record theresults in the table provided.

for VIP 30 for VIP 35

Is

(A)

S1,S2 to be used

sensor:

front

Is

(A)

reverse

sensor:

S1,S3 to be used

810

1518 22 28

36

4656

6880

12

45 55 7090115

140170

37

2002025

30

S1-S2 wiring S1-S3 wiring

Is

Io>

(A)

(A)

S1,S2 to be used

sensor:

front

Is

Io>

(A)

(A)

reverse

sensor:

S1,S3 to be used

80100120

38

101215

25 304860

20

810

1518 22 28

36

4656

6880

12

5062 75 95

120150200

25030025

3730

45 55 7090115

140170

37

2002025

30

S1-S2 wiring S1-S3 wiring

overcurrentphase

Is

S1,S2 to be used

sensors:

(A)

10

1215

18

80

22 2836

4656

688

VIP 30

VAP6test plug

200/1

1.2Is

overcurrentphase

Is

Io>

to>

S1, S2 to be used

sensors:

earth fault

(A)

10

1215

18

80

22 2836

4656

688

80100120

38

101215

25 304860

20

(A)

off

on

VIP 35

VAP6test plug

200/1

0.8

0.5

1

0.4

0.10.150.2

0.3 0.35

0.60.7

0.25

Io>

to>

1.2Is

(s)currentinrush

delay

Page 27: VIP3035 Tech Manual - V2

__________________________________________________________________________________________VIP30 / VIP 35 protection relays – version 002 / January 2001 27

8. Commissioning Ringmaster with VIP 30/35

Commissioning testrecord:

1. Operating time and curvecheck at final settings.

Inject the test current into therelay for each phase in turn andnote the operating times.

2. Instantaneous trip check EF

Inject the appropriate testcurrent into the relay and ensurethe correct instantaneousresponse.

Phase A-B Phase B-C Phase C-A EF

1. Operating time at final selectedsetting2. Current level to trip EF (VIP35 only)

3. Commissioning test record

Check test facility using VAP6 o

Commissioning engineer Date .

Customer witness Date .