vladimir smelov vysotsk lng developing the future of ... hughes... · the future of russian lng ......
TRANSCRIPT
«Газпромбанк»
(Открытое акционерное общество)
Vysotsk LNG – Developing
the Future of Russian LNG
Vladimir Smelov
CEO Cryogas-Vysotsk
GazpromBank
Paul Hughes
Project Director LNG
WorleyParsons Group
Agenda
• Project Summary
• Project Structure
• Engineering & Design
• Refrigeration Compressor
• Construction Expertise
• Schedule Optimisation
• CAPEX Optimisation
• Expanding LNG Portfolio
Vysotsk LNG
Building
Capability
Optimisation
& Expansion
2
Vysotsk LNG Project• Located at the Port of Vysotsk of
the Leningradskaya Oblast (near
Saint Petersburg)
• Pipeline quality feed gas
• 660,000 MTPA target capacity
• Initially 1 Overall Train:
• Single Pre-Treatment Unit
• Twin Liquefaction Units
• 42,000 m³ LNG Storage
• New Off Loading Facility & Jetty
• Export via:
• Carriers up to 22,000 m³
• Barges up to 5,000 m³
• Trucks
To customers in the Baltic
Project DetailsVysotsk LNG
3
Construction RF Contractor RF
Contractor RF Contractor
Engineering
&
Procurement
International Contractor International Contractor
Overall Project StructureProject
Investors
Consultants
Project
Developer/
Consultant
/ Cryogas-Vysotsk /
Petro-
holding
RF
Contractor
Morstoy-
Technology
North-West
Gas Proyekt
Survey
Contractor
Project
Areas
LNG
Plant
Gas Inlet
& Pre-
Treating
StorageLNG
Offloading
Utilities,
Buildings &
Infrastructure
Power Marine Port PipelinesEarly
Works
Engineering and Design
• Build on existing small scale LNG capability, expanding to mid-
scale.
• Personnel involvement at all stages of Project Development
• Engineering co-ordination, managing international contractors
• Procurement services, targeting high RF content
• Construction Management Services for mid-scale LNG facility
• Selected equipment manufacturer & supplier
• General Designer with oversight and understanding of all aspects
of the LNG plant design through knowledge transfer
• Understand RF capabilities of suppliers for future LNG projects
• PSTS and RF Code Deviations for optimum, cost effective design.
Cryogas
OMZ
Giprokislorod
5
Russian MR Compressor• Design and development program
to comply with Liquefaction
Licensors requirements and
shape compressor curve to more
closely match international
supplier’s compressor to limit the
impact on the Liquefaction Unit
equipment design.
• 2 Liquefaction trains with
independent, different
compressors mitigates project
risk.
Development ProgramREPH Design and Supplied MR Compressor
6
7
Available liquefaction technologiesPartial liquefaction 100% liquefaction
Gazprom, Cryogas
Cryogas + Cryogenmash
International
Partial liquefactionDrop of pressure +
Freon cooling
Turbo-expander cycle with
Nitrogen coolingMixed refrigerant
94% gas
6% LNG
Up to 1,5 t/h
до 40% СПГ
Up to 3,0 t/h
Freon cooling
Compressor
7,0 – 15,0 t/h Up to 40 t/h
Kingisepp, Pskov
Technologies adopted and utilized by Cryogas
Petrozavodsk Vysotsk
LNG Tank Construction• Russian construction contractor
appointed
• 9 Ni welding training programme
implemented
42,000 m³ Capacity LNG Tank Expertise Development
Mitigation
• Experienced international contractor
will supervise the construction
• Performance guarantees remain
with tank designer / construction
supervisor
• Double-shift construction to keep the
tank off the critical path
8
Construction
Detailed Design
Tender
FEED
Pre-FEED
Construction
Detailed Design
Tender
FEED+Proekt
Pre-FEED
Construction
Detailed Design
Proekt
Pre-FEED
Schedule Optimisation• Typical schedule challenged from
Project inception
• More detailed Concept definition
identified low risk for engineering
as feed gas is pipeline quality and
selected process technology is
well established
• EP Contracts let from Concept
with parallel Proekt
Documentation and approval
process
• Additional time for construction in
a harsh environment
• Overall schedule benefits forecast
Schedule NarrativeSchedule Comparison
9
Typical Western
Schedule
Typical RF
Schedule
Vystosk
Schedule
CAPEX Optimisation• Programme of continuous
improvement and value
engineering
• Advantage taken from gap in RF
codes, aligning the PSTS to adopt
best international practices and
standards for optimum benefit
CAPEX Estimate CAPEX Management
Reference
• Normal and High CAPEX ranges
sourced from “LNG Plant Cost
Escalation”, Oxford Institute for
Energy Studies, Paper NG 83.
10
CAPEX Metric USD / tpa$ $+ $++ $+++
HighNormal
Vysotsk
Low
Vysotsk
Extension
Cryogas Expanding LNG Portfolio
• In Operation
– Kinisepp 9 ktpa
– Pskov 23 ktpa
– CMTP
• Pre-FEED
– Petrozavodsk 150 ktpa
• Future Planning
– Vysotsk (II) 660 ktpa
– Tumen 150 ktpa
CapacityGazprombank / Cryogas LNG Portfolio Map
11
Pskov
Kingisepp
Vysotsk
Petrozavodsk
Tumen
Vysotsk (II)
CMTP
Cryogas LNG Capacity
12
Cap
acit
y
Time
Current
32,000 TPA
Under Construction
692,000 TPA
Future PLANS
1,652,000 TPA
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