vmc preventive master check list
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cnc machine preventive master check listTRANSCRIPT
PREVENTIVE MAINTENANCE CHECK LIST
Machine Name : DMC 2000-1
Plant No : IMOP/VMC/01
SI.No. Description
1 CLEANING
1
2 HEAD STOCK ASSEMBLY
1 Check axis drives
2 Check fan of A.c spindle
3 Check fan of A.c spindle belt condition
4 Collet tightness
5 Oil flow
6 Spindle taper cleaning
3 AXIS
1 X axis
a Check telescopic cover
b Ball screw Condition
c Lubrication at Guidway &ball screw
d Lubrication Catridge
2 Y AXIS
a Check Bellhose cover
b Ball screw Condition
c Lubrication at Guidway &ball screw
d Lubrication Catridge
Clean machine . Remove all swarf from the work table , the front shutter,etc. Payspecial attention to the swarf between the machine slide and work table.
3 Z AXIS
a Check Bellhose cover
b Ball screw Condition
c Lubrication at Guidway &ball screw
d Lubrication Catridge
4 LUBRICATION TANK
1 Condition of Breather
2 Float switch
3 Suction Strainer4 Oil condition 5 Oil level
6 Hydraulics motor
5 Coolant Tank 1 Condition of Y - strainer
2 Plate filter condition
3 Tank condition 6 ATC
1 Push rod and plunger spring condition
2 Hydro punumatic cylinder oil level7 Electrical
1 Check the tightness
2 Drive and system
3
4 Supply voltage
5 Check the Battery voltage And moniter
8 Air cooler1 A/c mesh 2 Check the effectivness of a/c
9 Cooling fan1 Tightness of switches
Tightness of Wires10 Transformer1 Tightness of transformer Connection
STARTING DATE :STARTING TIME :
Earth and nutural votage
Signature of the Maintenance Incharge;-Attanded By :-
PREVENTIVE MAINTENANCE CHECK LIST
Doc. No : IMOP/F/EMD/06
Rev. No : 00
Duration Bi-Monthly WEEK
Machine Location D15 ________
To be checked for Tools used Status Remarks
CLEANING
Using air, Dust removing
HEAD STOCK ASSEMBLY
Quiet run Temperature rise
Quiet run , Dust at the filters
Check belt tighntness
Check the collei tightnessCheck the FRL unit oil in spindle taper
Cleaning the spindle taper
AXIS
Oil, coolant, air
Check the function of Catridge
Check the function of Catridge
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition
Check the Lubrication apply properly at Guidway & ball screw
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition
Check the Lubrication apply properly at Guidway & ball screw
Check the function of Catridge
LUBRICATION TANK
Check the condition of Breather
Check the strainer conditionCheck the oil condition Check the oil level
Clean the Y strainer
Ckeck the coolant tank condition
Top up oil level
Ckeck te supply voltage
---------------------------------
Air coolerClean the all mesh Check the effectivness of a/c
'Check the Tightness of switches'Check the Tightness of Wires
TransformerCheck Tightness of transformer Connection
FINISHING DATE :FINISHING TIME :
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition
Check the Lubrication apply properly at Guidway & ball screw
Check the Float switch Working properly or not nd clean the float switch
Check the hydraulic motor cooling fan condition
Check the plate filter condition and clean the plate filter
Check the Push rod and plunger spring condition
Check the tightness of MPCB ,MCB ISOLATO and Swithes
Check the tightness of drive and system
Check the earth to nutral voltage its below 2 voltage
Signature of the Maintenance Incharge;-Verified By :-
PREVENTIVE MAINTENANCE CHECK LIST
Machine Name : DMC 2000-2
Plant No : IMOP/VMC/02
SI.No. Description
1 CLEANING
1
2 HEAD STOCK ASSEMBLY
1 Check axis drives
2 Check fan of A.c spindle
3 Check fan of A.c spindle belt condition
3 Collet tightness
4 Oil flow
5 Spindle taper cleaning
3 AXIS
1 X axis
a Check telescopic cover
b Ball screw Condition
c Lubrication at Guidway &ball screw
d Lubrication Catridge
2 Y AXIS
a Check Bellhose cover
b Ball screw Condition
c Lubrication at Guidway &ball screw
d Lubrication Catridge
Clean machine . Remove all swarf from the work table , the front shutter,etc. Payspecial attention to the swarf between the machine slide and work table.
3 Z AXIS
a Check Bellhose cover
b Ball screw Condition
c Lubrication at Guidway &ball screw
d Lubrication Catridge
4 LUBRICATION TANK
1 Condition of Breather
2 Float switch
3 Suction Strainer4 Oil condition 5 Oil level
6 Hydraulics motor
5 Coolant Tank 1 Condition of Y - strainer
2 Plate filter condition
3 Tank condition 6 ATC
1 Push rod and plunger spring condition
2 Hydro punumatic cylinder oil level7 Electrical
1 Check the tightness
2 Drive and system
3
4 Supply voltage
5 Check the Battery voltage And moniter
8 Air cooler1 A/c mesh 2 Check the effectivness of a/c
9 Cooling fan1 Tightness of switches
Tightness of Wires10 Transformer1 Tightness of transformer Connection
STARTING DATE :STARTING TIME :
Earth and nutural votage
Signature of the Maintenance Incharge;-Attanded By :-
PREVENTIVE MAINTENANCE CHECK LIST
Doc. No : IMOP/F/EMD/06
Rev. No : 00
Duration Bi-Monthly WEEK
Machine Location D16 ________
To be checked for Tools used Status Remarks
CLEANING
Using air, Dust removing
HEAD STOCK ASSEMBLY
Quiet run Temperature rise
Quiet run , Dust at the filters
Check belt tighntness
Check the collei tightnessCheck the FRL unit oil in spindle taper
Cleaning the spindle taper
AXIS
Oil, coolant, air
Check the function of Catridge
Check the function of Catridge
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition
Check the Lubrication apply properly at Guidway & ball screw
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition
Check the Lubrication apply properly at Guidway & ball screw
Check the function of Catridge
LUBRICATION TANK
Check the condition of Breather
Check the strainer conditionCheck the oil condition Check the oil level
Clean the Y strainer
Ckeck the coolant tank condition
Top up oil level
Ckeck te supply voltage
---------------------------------
Air coolerClean the all mesh Check the effectivness of a/c
'Check the Tightness of switches'Check the Tightness of Wires
TransformerCheck Tightness of transformer Connection
FINISHING DATE :FINISHING TIME :
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition
Check the Lubrication apply properly at Guidway & ball screw
Check the Float switch Working properly or not nd clean the float switch
Check the hydraulic motor cooling fan condition
Check the plate filter condition and clean the plate filter
Check the Push rod and plunger spring condition
Check the tightness of MPCB ,MCB ISOLATO and Swithes
Check the tightness of drive and system
Check the earth to nutral voltage its below 2 voltage
Signature of the Maintenance Incharge;-Verified By :-
PREVENTIVE MAINTENANCE CHECK LIST
Machine Name : BMV70TC20 Duration
Plant No : IMOP/VMC/03 Machine Location
SI.No. Description To be checked for
1 CLEANING
1 Using air, Dust removing
2 HEAD STOCK ASSEMBLY
1 Check axis drives Quiet run Temperature rise
2 Check fan of A.c spindle Quiet run , Dust at the filters
3 Check fan of A.c spindle belt condition Check belt tighntness
4 Oil flow Check the FRL unit oil in spindle taper
5 Spindle taper cleaning Cleaning the spindle taper
3 X AXIS
a Check telescopic cover
a Check Bellhose cover
d Lubrication Catridge Check the function of Catridge
3.2 Y AXIS
a Check telescopic cover
b Ball screw Condition
c Lubrication at Guidway &ball screw
d Lubrication Catridge Check the function of Catridge
3.3. Z AXIS
Clean machine . Remove all swarf from the work table , the front shutter,etc. Payspecial attention to the swarf between the machine slide and work table.
Smooth sliding , Cleaning,Wiper Dameges
Smooth sliding , Cleaning,Wiper Dameges
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition
Check the Lubrication apply properly at Guidway & ball screw
a Check telescopic cover
b Ball screw Condition
c Lubrication at Guidway &ball screw
d Lubrication Catridge Check the function of Catridge
4 LUBRICATION TANK
1 Condition of Breather Check the condition of Breather
2 Float switch
3 Oil condition Check the oil condition 4 Oil level Check the oil level 5 Coolant Tank 1 Condition of Y - strainer Clean the Y strainer
2 Float switch
3 Tank condition Ckeck the coolant tank condition 6 ATC
1 Push rod and plunger spring condition
2 Hydro punumatic cylinder oil level Top up oil level7 Electrical
1 Check the tightness
2 Drive and system
3
4 Supply voltage Ckeck te supply voltage
5 Check the Battery voltage And moniter ---------------------------------8 Air cooler1 A/c mesh Clean the all mesh 2 Check the effectivness of a/c Check the effectivness of a/c
9 Cooling fan1 Tightness of switches 'Check the Tightness of switches
Tightness of Wires 'Check the Tightness of Wires10 Transformer1 Tightness of transformer Connection Check Tightness of transformer Connection
STARTING DATE : FINISHING DATE :STARTING TIME : FINISHING TIME :
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition
Check the Lubrication apply properly at Guidway & ball screw
Check the Float switch Working properly or not nd clean the float switch
Check the Float switch Working properly or not nd clean the float switch
Check the Push rod and plunger spring condition
Check the tightness of MPCB ,MCB ISOLATO and Swithes
Check the tightness of drive and system
Earth and nutural votage
Check the earth to nutral voltage its below 2 voltage
Signature of the Maintenance Incharge;-Attanded By :- Verified By :-
Doc. No : IMOP/F/EMD/06
Rev. No : 00
Bi-Monthly WEEK
D 13 ________
Tools used Status Remarks
CLEANING
HEAD STOCK ASSEMBLY
X AXIS
LUBRICATION TANK
Air cooler
TransformerCheck Tightness of transformer Connection
FINISHING DATE :FINISHING TIME :
Signature of the Maintenance Incharge;-
PREVENTIVE MAINTENANCE CHECK LIST
Machine Name : BMV70TC20
Plant No : IMOP/VMC/03
SI.No. Description
1 CLEANING
1
2 HEAD STOCK ASSEMBLY
1 Check axis drives
2 Check fan of A.c spindle
3 Collet tightness
4 Oil flow
5 Spindle taper cleaning
3 X AXIS
a Check telescopic cover
a Check Bellhose cover
d Lubrication Catridge
3.2 Y AXIS
a Check telescopic cover
b Ball screw Condition
c Lubrication at Guidway &ball screw
d Lubrication Catridge
3.3. Z AXIS
a Check telescopic cover
b Ball screw Condition
Clean machine . Remove all swarf from the work table , the front shutter,etc. Payspecial attention to the swarf between the machine slide and work table.
c Lubrication at Guidway &ball screw
d Lubrication Catridge
4 LUBRICATION TANK
1 Condition of Breather
2 Float switch
3 Oil condition 4 Oil level 5 Coolant Tank 1 Condition of Y - strainer
2 Float switch
3 Tank condition 6 ATC 1 Push rod and plunger spring condition 2 Hydro punumatic cylinder oil level7 Electrical
1 Check the tightness
2 Drive and system
3
4 Supply voltage
5 Check the Battery voltage And moniter
8 Air cooler1 A/c mesh 2 Check the effectivness of a/c 9 Cooling fan1 Tightness of switches
Tightness of Wires10 Transformer1 Tightness of transformer Connection
STARTING DATE :STARTING TIME :
Signature of the Maintenance Incharge;-
Earth and nutural votage
Attanded By :-
PREVENTIVE MAINTENANCE CHECK LIST
Doc. No : IMOP/F/EMD/06
Rev. No : 00
Duration Bi-Monthly WEEK
Machine Location D 12 ________
To be checked for Tools used Status Remarks
CLEANING
Using air, Dust removing
HEAD STOCK ASSEMBLY
Quiet run Temperature rise
Quiet run , Dust at the filters
Check the collei tightnessCheck the FRL unit oil in spindle taper
Cleaning the spindle taper
X AXIS
Check the function of Catridge
Check the function of Catridge
Smooth sliding , Cleaning,Wiper Dameges
Smooth sliding , Cleaning,Wiper Dameges
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition
Check the Lubrication apply properly at Guidway & ball screw
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition
Check the function of Catridge
LUBRICATION TANK
Check the condition of Breather
Check the oil condition Check the oil level
Clean the Y strainer
Ckeck the coolant tank condition
Top up oil level
Ckeck te supply voltage
---------------------------------
Air coolerClean the all mesh Check the effectivness of a/c
'Check the Tightness of switches'Check the Tightness of Wires
TransformerCheck Tightness of transformer Connection
FINISHING DATE :FINISHING TIME :
Signature of the Maintenance Incharge;-
Check the Lubrication apply properly at Guidway & ball screw
Check the Float switch Working properly or not nd clean the float switch
Check the Float switch Working properly or not nd clean the float switch
Check the Push rod and plunger spring condition
Check the tightness of MPCB ,MCB ISOLATO and Swithes
Check the tightness of drive and system
Check the earth to nutral voltage its below 2 voltage
Verified By :-
PREVENTIVE MAINTENANCE CHECK LIST
Machine Name : MCV 700
Plant No : IMOP/VMC/05
SI.No. Description
1 CLEANING
1
2 HEAD STOCK ASSEMBLY
1 Check axis drives
2 Check fan of A.c spindle
3 Collet tightness
4 Oil flow
5 Spindle taper cleaning
3 X AXIS
a Check telescopic cover
a Check Bellhose cover
d Lubrication Catridge
3.2 Y AXIS
a Check telescopic cover
b Ball screw Condition
c Lubrication at Guidway &ball screw
d Lubrication Catridge
3.3. Z AXIS
a Check telescopic cover
b Ball screw Condition
Clean machine . Remove all swarf from the work table , the front shutter,etc. Payspecial attention to the swarf between the machine slide and work table.
c Lubrication at Guidway &ball screw
d Lubrication Catridge
4 LUBRICATION TANK
1 Condition of Breather
2 Float switch
3 Oil condition 4 Oil level 5 Coolant Tank 1 Condition of Y - strainer
2 Float switch
3 Tank condition 6 ATC
1 Push rod and plunger spring condition
2 Hydro punumatic cylinder oil level7 Electrical
1 Check the tightness
2 Drive and system
3
4 Supply voltage
5 Check the Battery voltage And moniter
8 Air cooler1 A/c mesh 2 Check the effectivness of a/c
9 Cooling fan1 Tightness of switches
Tightness of Wires10 Transformer1 Tightness of transformer Connection
STARTING DATE :STARTING TIME :
Signature of the Maintenance Incharge;-
Earth and nutural votage
Attanded By :-
PREVENTIVE MAINTENANCE CHECK LIST
Doc. No : IMOP/F/EMD/06
Rev. No : 00
Duration Bi-Monthly WEEK
Machine Location D 11 ________
To be checked for Tools used Status Remarks
CLEANING
Using air, Dust removing
HEAD STOCK ASSEMBLY
Quiet run Temperature rise
Quiet run , Dust at the filters
Check the collei tightnessCheck the FRL unit oil in spindle taper
Cleaning the spindle taper
X AXIS
Check the function of Catridge
Check the function of Catridge
Smooth sliding , Cleaning,Wiper Dameges
Smooth sliding , Cleaning,Wiper Dameges
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition
Check the Lubrication apply properly at Guidway & ball screw
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition
Check the function of Catridge
LUBRICATION TANK
Check the condition of Breather
Check the oil condition Check the oil level
Clean the Y strainer
Ckeck the coolant tank condition
Top up oil level
Ckeck te supply voltage
---------------------------------
Air coolerClean the all mesh Check the effectivness of a/c
'Check the Tightness of switches'Check the Tightness of Wires
TransformerCheck Tightness of transformer Connection
FINISHING DATE :FINISHING TIME :
Signature of the Maintenance Incharge;-
Check the Lubrication apply properly at Guidway & ball screw
Check the Float switch Working properly or not nd clean the float switch
Check the Float switch Working properly or not nd clean the float switch
Check the Push rod and plunger spring condition
Check the tightness of MPCB ,MCB ISOLATO and Swithes
Check the tightness of drive and system
Check the earth to nutral voltage its below 2 voltage
Verified By :-
PREVENTIVE MAINTENANCE CHECK LIST
Machine Name : MCV 300
Plant No : IMOP/VMC/06
SI.No. Description
1 CLEANING
1
2 HEAD STOCK ASSEMBLY
1 Check axis drives
2 Check fan of A.c spindle
3 Collet tightness
4 Oil flow
5 Spindle taper cleaning
3 X AXIS
a Check telescopic cover
a Check Bellhose cover
d Lubrication Catridge
3.2 Y AXIS
a Check telescopic cover
b Ball screw Condition
c Lubrication at Guidway &ball screw
d Lubrication Catridge
3.3. Z AXIS
a Check telescopic cover
b Ball screw Condition
Clean machine . Remove all swarf from the work table , the front shutter,etc. Payspecial attention to the swarf between the machine slide and work table.
c Lubrication at Guidway &ball screw
d Lubrication Catridge
4 LUBRICATION TANK
1 Condition of Breather
2 Float switch
3 Oil condition 4 Oil level 5 Coolant Tank 1 Condition of Y - strainer
2 Float switch
3 Tank condition 6 ATC
1 Push rod and plunger spring condition
2 Hydro punumatic cylinder oil level7 Electrical
1 Check the tightness
2 Drive and system
3
4 Supply voltage
5 Check the Battery voltage And moniter
8 Air cooler1 A/c mesh 2 Check the effectivness of a/c
9 Cooling fan1 Tightness of switches
Tightness of Wires10 Transformer1 Tightness of transformer Connection
STARTING DATE :STARTING TIME :
Signature of the Maintenance Incharge;-
Earth and nutural votage
Attanded By :-
PREVENTIVE MAINTENANCE CHECK LIST
Doc. No : IMOP/F/EMD/06
Rev. No : 00
Duration Bi-Monthly WEEK
Machine Location D 10 ________
To be checked for Tools used Status Remarks
CLEANING
Using air, Dust removing
HEAD STOCK ASSEMBLY
Quiet run Temperature rise
Quiet run , Dust at the filters
Check the collei tightnessCheck the FRL unit oil in spindle taper
Cleaning the spindle taper
X AXIS
Check the function of Catridge
Check the function of Catridge
Smooth sliding , Cleaning,Wiper Dameges
Smooth sliding , Cleaning,Wiper Dameges
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition
Check the Lubrication apply properly at Guidway & ball screw
Smooth sliding , Cleaning,Wiper Dameges
Check the ball screw running time noise and condition
Check the function of Catridge
LUBRICATION TANK
Check the condition of Breather
Check the oil condition Check the oil level
Clean the Y strainer
Ckeck the coolant tank condition
Top up oil level
Ckeck te supply voltage
---------------------------------
Air coolerClean the all mesh Check the effectivness of a/c
'Check the Tightness of switches'Check the Tightness of Wires
TransformerCheck Tightness of transformer Connection
FINISHING DATE :FINISHING TIME :
Signature of the Maintenance Incharge;-
Check the Lubrication apply properly at Guidway & ball screw
Check the Float switch Working properly or not nd clean the float switch
Check the Float switch Working properly or not nd clean the float switch
Check the Push rod and plunger spring condition
Check the tightness of MPCB ,MCB ISOLATO and Swithes
Check the tightness of drive and system
Check the earth to nutral voltage its below 2 voltage
Verified By :-
PREVENTIVE MAINTENANCE CHECK LIST
Doc. No : IMOP/F/EMD/06
Rev. No : 00
Machine Name : Radial drilling machine Duration Bi-Monthly WEEK
Plant No : IMOP/RD/01 Machine Location C15 ________
SI.No. Description To be checked for Tools used Status Remarks
1 CLEANING
1 Using air, Dust removing
2 HEAD STOCK ASSEMBLY
1 Collet tightnessCheck the collei tightness
2 Oil flow Check the FRL unit oil in spindle taper
3Spindle taper cleaning Cleaning the spindle taper
3 LUBRICATION TANK
1 Condition of Breather Check the condition of Breather
2 Float switch
3 Oil condition Check the oil condition
4 Oil level Check the oil level
4 Coolant Tank
1 Condition of Y - strainer Clean the Y strainer
2 Tank condition Ckeck the coolant tank condition
5 Electrical
1 Check the tightness
2 Drive and system
3
4 Supply voltage Ckeck te supply voltage
STARTING DATE : FINISHING DATE :
STARTING TIME : FINISHING TIME :
Signature of the Maintenance Incharge;-
Clean machine . Remove all swarf from the work table , the front shutter,etc. Payspecial attention to the swarf between the machine slide and work table.
Check the Float switch Working properly or not nd clean the float switch
Check the tightness of MPCB ,MCB ISOLATO and Swithes
Check the tightness of drive and system
Earth and nutural votage
Check the earth to nutral voltage its below 2 voltage
Attanded By :- Verified By :-