volkswagen jetta (a5) service manual: 2005-2010 - index

9
INDEX 1 WARNING Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your Volkswagen, be sure to read 00 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual. A ABS see Antilock brakes (ABS) Accelerator pedal assembly 20-38 Air conditioning (A/C) blower motor 87-5 Climatic 87-3 Climatronic 87-8 components 87-3, 87-8 compressor 87-21 condenser 87-20 controls 87-4, 87-9 dashboard air outlets 70-9 dust and pollen filter 03-65, 87-3, 87-8, 87-10 evaporator 87-10 evaporator drain hose 87-11 expansion valve 87-1, 87-19 flap motors 87-3, 87-8 functions 87-2 housing 87-10 overview 02-30 pressure sensor 87-19 refrigerant oil 87-17 refrigerant system 87-16 sunlight photo sensor 87-9 vents 87-6, 87-7 Air filter 03-49 Air outlets center dashboard 70-9 Airbags 69-1, 69-10 spiral spring 96-10 visual inspection 03-63 Alarm system 96-16 Alignment 44-3 Alternator (generator) 2.0L gasoline 27-12 2.5L 27-15 belt 03-38 diesel 27-9 Amplifier 91-5, 91-9 pin assignments 91-10 Antenna 91-5 Antifreeze 03-24 Antilock brakes (ABS) electrical component 45-4 hydraulic components 45-5 variants 45-1 warning lights 45-3 wheel speed sensor 45-7 see also Electronic stabilization program (ESP) Antislip regulation (ASR) 45-2 Anti-theft 96-15 radio 91-6 A-pillar trim 70-21 Arm rest rear 72-8 ASR (antislip regulation) 45-2 see also Antilock brakes (ABS) ATF see Automatic transmission Automatic transmission applications 02-23 ATF servicing 37-5 ATF cooler 37-11 ATF pump drive 32-1 identification 03-8 electrical components 37-3 shift mechanism 37-8 specifications 37-2 Auxiliary heater 87-3, 87-8, 87-10, 87-11 Axle 40-9 boot, checking 03-61 B Back-up lights switch 96-5 switch function automatic transmission 37-1 DSG 34b-3 Badge, rear 66-6 Balance shaft 02-10, 02-11, 15c-32, 17-12 Battery 27-3 charging 27-6 procedure following interruption of voltage supply 27-6 remote control batteries 57-11 removing and installing 27-7 tests 27-4 service 03-35 Belts ribbed belt 03-38 tensioner 27-9, 27-12, 27-15 timing belt checking 03-43 replacing 1.9L TDI 15a-6 2.0L TDI 15b-8 2.0L FSI gasoline 15c-6 Bleeding brakes 47-2 Blower motor 87-5 Body engine hood lock carrier 50-1 fender 50-3 grille 66-5 overview 02-26 sound absorber panels 03-14 underbody trim 50-4 wheel housing liner 66-1 see also Trim B-pillar trim 70-23 Brake fluid bleeding 47-2 level 03-26 replacing 03-27 Brake light 94-12, 94-14 switch 23-8, 46-11

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Complete index from the Volkswagen Jetta (A5) Service Manual: 2005-2010. For more information, visit www.BentleyPublishers.com/gallery.htm?code=vj10

TRANSCRIPT

Page 1: Volkswagen Jetta (A5) Service Manual: 2005-2010 - Index

INDEX 1

WARNING

Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your Volkswagen, be sure to read 00 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.

A

ABSsee Antilock brakes (ABS)

Accelerator pedal assembly20-38

Air conditioning (A/C)blower motor 87-5Climatic 87-3Climatronic 87-8components 87-3, 87-8compressor 87-21condenser 87-20controls 87-4, 87-9dashboard air outlets 70-9dust and pollen filter 03-65, 87-3,87-8, 87-10

evaporator 87-10evaporator drain hose 87-11expansion valve 87-1, 87-19flap motors 87-3, 87-8functions 87-2housing 87-10overview 02-30pressure sensor 87-19refrigerant oil 87-17refrigerant system 87-16sunlight photo sensor 87-9vents 87-6, 87-7

Air filter03-49

Air outletscenter dashboard 70-9

Airbags69-1, 69-10spiral spring 96-10visual inspection 03-63

Alarm system96-16

Alignment44-3

Alternator (generator)2.0L gasoline 27-122.5L 27-15belt 03-38diesel 27-9

Amplifier91-5, 91-9pin assignments 91-10

Antenna91-5

Antifreeze03-24

Antilock brakes (ABS)electrical component 45-4hydraulic components 45-5variants 45-1warning lights 45-3wheel speed sensor 45-7see also Electronic stabilization program (ESP)

Antislip regulation (ASR)45-2

Anti-theft 96-15radio 91-6

A-pillar trim70-21

Arm restrear 72-8

ASR (antislip regulation)45-2see also Antilock brakes (ABS)

ATFsee Automatic transmission

Automatic transmission applications 02-23ATF servicing 37-5ATF cooler 37-11ATF pump drive 32-1identification 03-8electrical components 37-3shift mechanism 37-8specifications 37-2

Auxiliary heater87-3, 87-8, 87-10, 87-11

Axle40-9boot, checking 03-61

B

Back-up lightsswitch 96-5switch function

automatic transmission 37-1DSG 34b-3

Badge, rear66-6

Balance shaft02-10, 02-11, 15c-32, 17-12

Battery27-3charging 27-6procedure following interruption of voltage supply 27-6

remote control batteries 57-11removing and installing 27-7tests 27-4service 03-35

Beltsribbed belt 03-38

tensioner 27-9, 27-12, 27-15timing beltchecking 03-43

replacing1.9L TDI 15a-62.0L TDI 15b-82.0L FSI gasoline 15c-6

Bleeding brakes47-2

Blower motor87-5

Bodyengine hood lock carrier 50-1fender 50-3grille 66-5overview 02-26sound absorber panels 03-14underbody trim 50-4wheel housing liner 66-1see also Trim

B-pillar trim70-23

Brake fluidbleeding 47-2level 03-26replacing 03-27

Brake light 94-12, 94-14switch 23-8, 46-11

Page 2: Volkswagen Jetta (A5) Service Manual: 2005-2010 - Index

2 INDEX

Brakesantilock 45-1bleeding 47-2booster 47-8disc 46-1, 46-3, 46-6fluid specification 47-3master cylinder 47-8overview 02-25pads 46-3, 46-6

checking 03-54front 46-3rear 46-6

parking brake 46-9pedal 46-10rotor 46-1, 46-3, 46-6tandem pump 20-14, 47-7troubleshooting 47-1vacuum check-valve 47-7vacuum pump 47-6see also Antilock brakes (ABS)see also Caliper

Bulkhead, plenum50-4

Bumpersfront 63-1rear

sedan 63-4wagon 63-6

Bus systemscomponents 97-3overview 9-3

C

Caliperbleeding 47-3front 46-3rear 46-6

Camshaft2.0L gasoline 02-14, 15c-242.5L 02-22adjustment

2.0L gasoline code BPY 15b-21code CBFA, CCTA 15c-29

2.5L 15d-9sensor

1.9L TDI 23-4, 23-72.0L gasolineFSI 24-4, 24-5, 28-6TSI 24-11, 24-13, 28-6

2.5L 24-16, 28-7see also Timing belt

CAN-buscomponents 97-26overview 9-3

Catalytic converter02-9, 26-5, 26-10, 26-14, 26-17

Cautions00-2see also begining of each repair group

CD changer91-5

Center console70-4

Central locking57-10

Climatic87-3see also Air conditioning (A/C)

Climatronic 87-8see also Air conditioning (A/C)

Clutchassembly

DSG 30-10manual 30-8

hydraulics bleeding 30-65-speed 30-46-speed 30-5

pedal 30-2pedal position sensor 23-8, 30-3release bearing

5-speed 30-46-speed 30-5

Coil, ignition2.0L gasoline 28-62.5L 28-7

Coil springfront 40-8rear 42-5

Comfort system9-4

Common railbasics 23-13

Component locations (electrical)97-3

Compression test1.9L TDI 15a-22.0L TDI 15b-22.0L gasoline15c-22.5L 15d-2

Compressor87-21see also Air conditioning (A/C)

Condenser87-20

Console, center70-4

Constant velocity (CV) jointsee CV joint

Control arm40-3

Coolantsee Engine cooling system

Coolant pump1.9L TDI 19-82.0L TDI 19-102.0L gasoline

code BPY 19-12code CBFA, CCTA 19-13

2.5L 19-17

Coutesy light94-11

C-pillar trimsedan 70-24wagon 70-27

Crankshaftseal 02-23

Cruise control27-2

Cupholderrear arm rest 72-8

CV joint40-15, 40-16boot 03-61

Cylinder head (1.9L TDI engine)15a-3assembly 15a-4diagnosis 15a-2cover 15a-5valvetrain 15a-16

Cylinder head (2.0L TDI engine)15b-18assembly 15b-19cover 15b-3diangosis 15b-2valvetrain 15b-20

Cylinder head (2.0L gasoline engine)assembly

code BPY 15c-4code CBFA, CCTA 15c-27

cover cove BPY 15c-5diagnosis 15c-2valvetrain

code BPY 15c-20code CBFA, CCTA 15c-29

Cylinder head (2.5L engine)assembly 15d-4cover 15d-5diagnosis 15d-2valvetrain 15d-10

Page 3: Volkswagen Jetta (A5) Service Manual: 2005-2010 - Index

INDEX 3

WARNING

Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your Volkswagen, be sure to read 00 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.

D

Dashboardair outlets 70-9center cover 70-15center trim 70-10footwell cover, left 70-16instrument cluster lower trim 70-17left side trim 70-11right side trim 70-14side covers 70-10switches 96-5

Diagnostic link connector (DLC)24-2, OBD-1

Diagnostic trouble code (DTC)general OBD-1P-codes OBD-4U-codes OBD-35

Diesel fuel gelling 20-4ignition 28-2

Dimensions02-3

Direct Shift Gearbox (DSG)02-24clutch 30-10electrical components 34b-3oil cooler 34b-12oil, servicing 34b-4shift mechanism 34b-8specifications 34b-2

Disc brakessee Brakes

DLCsee Data link connector (DLC)

Doorfront 57-2rear 57-7

Door hinge, lubricating03-64

Door lockfront 57-3rear 57-8

Door panelinner trim 70-19outer 57-5

Door windowassembly

front 64-1rear 64-2

glassfront 64-2rear 64-3rear quarter glass 64-5

regulator 64-5

D-pillar trim70-27

Drive axle40-9boot, checking 03-61

Drive belt03-38

Drive plate32-1

DSG (Direct Shift Gearbox)see Direct Shift Gearbox (DSG)

DTC table see Diagnostic trouble code (DTC)

Dual-mass flywheel30-7

Dust and pollen filter03-65, 87-3, 87-8, 87-10

E

E-box (electronics box)cover 97-32fuses 97-34relays 97-42

ECM (engine control module) 23-23, 24-23

EDL (electronic differential lock)45-1

EGR (exhaust gas recirculation)26-9

Electrical component designation15c-1

Electrical component locations97-3

Electrical systemfuses 97-32grounds 97-46load management 9-6overview 02-31, 9-1relays 97-42troubleshooting 9-7wiring

diagrams EWD-7index EWD-1

Electrolyte27-4

Electro-mechanical steeringsee Steering

Electronic differential lock (EDL)45-1

Electronic immobilizer90-3, 96-15

Electronic power control (EPC) 20-38

Electronic stabilization program (ESP)

45-2motion sensor -45-4, 45-8see also Antilock brakes (ABS)

Electronics box (E-box)see E-box

Emergency flasher switch96-7

Emergency car opening 96-17sunroof closing 60-7

Engine02-5applications 20-2balance shaft, 2.0L gasoline 02-10, 02-11

compartment components 97-16views 03-13

engine / transmission mount torquessee Engine mounts

identification 03-6overview

1.9L TDI 02-52.0L TDI 02-82.0L FSI gasoline 02-102.0L TSI gasoline 02-152.5L 02-21

sound absorber panels 03-14

Engine control module (ECM) 23-23, 24-23

Page 4: Volkswagen Jetta (A5) Service Manual: 2005-2010 - Index

4 INDEX

Engine coolant temperature (ECT) sensor

1.9L TDI 19-7, 23-4, 23-6, 23-72.0L TDI 19-92.0L gasoline

code BPY 19-11, 24-4, 24-5code CBFA, CCTA 19-13, 24-11, 24-13

2.5L 19-16, 24-16, 24-17

Engine cooling fan 19-21

Engine cooling systemanti-freeze concentration 03-24components

1.9L TDI 19-72.0L TDI 19-92.0L gasolinecode BPY 19-11code CBFA, CCTA 19-13

2.5L 19-10, 19-15coolant level 03-24cooling fans 19-21draining, filling 19-5hoses

inspecting 03-25overview code CBFA, CCTA 19-14

pressure testing 19-4thermostat

1.9L TDI 19-82.0L TDI 19-102.5L 19-10testing 19-4

radiator 19-21troubleshooting 19-3see also Coolant pump

Engine hood55-1lock 55-3lock carrier service position 50-1

Engine lubrication components

1.9L TDI 17-62.0L TDI 17-82.0L gasoline code BPY 17-10code CBFA, CCTA 17-11

2.5L 17-17oil change 03-18oil pan

1.9L TDI 17-62.0L TDI 17-82.0L gasoline code BPY 17-10code CBFA, CCTA 17-11

2.5L 17-16oil pressure warning system 17-2see also Oil

Engine managementcomponents

1.9L TDI 23-42.0L TDI 23-162.0L gasoline code BPY 24-4code CBFA, CCTA 24-11

2.5L 24-16diagnosis 26-2electronic power control (EPC) 20-18engine control module (ECM) 23-23, 24-23

gasoline 24-2on board diagnostics OBD-1see also Engine coolant temperature sensor

see also Engine speed (rpm) sensorsee also Fuel railsee also Ignitionsee also Intake manifold

Engine mounts1.9L TDI 15a-172.0L TDI 15b-182.0L gasoline 15c-192.5L 24-16

Engine speed (rpm) sensor1.9L TDI 23-4, 23-72.0L gasoline

FSI 24-4TSI 24-11, 24-12

2.5L 24-16, 24-17

EPC (electronic power control)20-38

ESP (electronic stabilization program)see Electronic stabilization program (ESP)

Evaporative emissions control (EVAP)20-40

Evaporator87-10see also Air conditioning (A/C)

Exhaust gas recirculation (EGR)see EGR (exhaust gas recirculation)

Exhaust manifold1.9L TDI 21-5, 26-92.0L TDI 21-72.0L gasoline 02-12, 21-112.5L 02-22

Exhaust systemcomponents

1.9L TDI 26-72.0L TDI 26-122.0L gasoline 26-142.5L 26-17

installation details 26-3

Expansion valve87-1, 87-19

F

Fansee Blower motorsee also Engine cooling system

Fender, front50-3

Flywheel, dual-mass30-7

Foglight94-2, 94-9

Footwell cover, left70-16

Front suspensionball joint 40-4checking 03-60coil spring 40-8CV joint 40-15, 40-16drive axle 40-9strut assembly 40-5subframe, stabilizer bar, control arm assembly 40-3

triple roller joint, 40-17, 40-18wheel bearing 40-1

Fuel filler flap55-9

Fuel filterdiesel engine 03-30gasoline engine 03-33

Fuel injectionsee Engine management

Fuel injector1.9L TDI 23-102.0L TDI 23-202.0L gasoline

code BPY 24-9code CBFA, CCTA 24-15

2.5L 24-20pump injector (diesel) 23-10

Fuel level sensor20-10

Fuel pressure20-13, 20-23, 20-33relieving high pressure 20-30

Fuel pumpsee Fuel system

Fuel rail2.0L TDI 23-15, 23-162.0L gasoline

code BPY 24-9code CBFA, CCTA 24-15

2.5L 24-20

Page 5: Volkswagen Jetta (A5) Service Manual: 2005-2010 - Index

INDEX 5

WARNING

Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your Volkswagen, be sure to read 00 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.

Fuel system02-7, 02-14, 20-2bleeding 20-10delivery unit 20-9evaporative emissions control 20-40fuel cooler 20-16fuel level sensor 20-10fuel pump

check valve 20-35current draw 20-12electric 20-9high pressure TDI 20-18, 20-18high pressure gasoline 20-14tandem 20-14

priming 20-20problems 20-4safety 24-2tests 20-22, 20-33

Fuel tank20-7, 20-8flap 55-9

Fuses97-3

G

Gear selectorautomatic transmission 37-8Direct Shift Gearbox (DSG) 34b-3manual transmission 34a-3

Generatorsee Alternator (generator)

Glasssee Door window

Glove compartment70-15

Glow plugs28-2, 28-4relay 23-9

Grab handle70-18

Grillebumper 63-3radiator 66-5

Grounds97-46

H

Hand brakesee Parking brake

Hatch and lock (SportWagon)55-8

Headlight94-4adjusting 03-66vehicle level sensor 40-3

Headlinerprinted circuits 96-2

Heating and ventilationdust and pollen filter 03-65, 87-3, 87-8, 87-10

heater core 87-12see also Air conditioning (A/C)see also Auxiliary heater

HID headlight94-4

Hoodengine hood 55-1lock carrier 50-1

Hornacoustic 96-15alarm 96-17

I

Ignition coil 2.0L gasoline 28-62.5L 28-7

Ignition systemcomponents

2.0L gasoline 28-62.5L 28-7

disabling 28-2

Immobilizer96-15

Instrument cluster90-1dimmer 96-6lower trim 70-17recoding 90-5removing, installing 90-5

Intake flap motor (2.0L)removing and installing 24-7

Intake manifold1.9L TDI 23-32.0L TDI 23-172.0L gasoline 02-13

code BPY 24-7 code CBFA, CCTA 24-14

2.5L 02-22, 24-18tightening mounting bolts 03-49

Intercooler1.9L TDI 21-62.0L TDI 21-92.0L gasoline 21-17

Interior lights96-2

iPod adapter91-5

J

Jacking vehicle03-11

K

Keybattery 57-11

Knock sensor2.0L gasoline 28-62.5L 28-7

L

License platebracket, front 63-2light 94-13

Lidsee Rear hatchsee also Trunk

Lifting vehicle03-11

Lights, exteriorcontrols 94-2convenience 94-2foglights 94-2, 94-9headlights 94-4rear lights 94-12side lights 94-11switch 96-5see also Headlight

Lights, interior96-2

LIN-buscomponents 97-28overview 9-3

Page 6: Volkswagen Jetta (A5) Service Manual: 2005-2010 - Index

6 INDEX

Lock carrierfront service position 50-1rear hatch, cover 70-29

M

Maintenanceair filter 03-49battery 03-35body and interior 03-63brake fluid 03-26brake system 03-54cooling system 03-23drive axle boots 03-61dust and pollen filter 03-65engine oil 03-17exhaust system 03-62fuel filter 03-29maintenance schedules 03-70parking brake 46-9ribbed belt 03-38road test 03-69sound absorber panels 03-14spark plugs 03-45timing belt 03-43tires and wheels 03-56transmission fluid service 03-63underbody sealant 03-62under car maintenance 03-54windshield wipers and washers 03-65

Manifoldsee Exhaust manifoldsee also Intake manifold

Manual transmissionapplications 02-23engine / transmission mount torques

1.9L TDI 15a-712.0L TDI 15b-182.0L gasoline code BPY 15c-19

engine to transmission torques 34a-18

gear selector 34a-6identification 03-8oil, servicing 34a-3removing and installing

5-speed 34a-136-speed 34a-17

specifications 34a-2see also Direct Shift Gearbox (DSG)

Master cylinderbrakes 47-8clutch 30-2, 30-4, 30-5

Mirrorinterior 70-2outside 66-3

Motion sensor (ESP)45-4, 45-8

Motronic24-1

Muffler26-18

N

Navigation91-4

O

OBD IIOBD-2plug 24-2

Oil03-17, 17-2capacities 17-2filter 03-18, 03-22

1.9L TDI 17-72.0L TDI 17-92.0L gasolinecode BPY 17-13code CBFA, CCTA 17-14

2.5L 17-18oil filter cap (2.5L) repairing 17-19pressure 17-2specifications 03-17see also Engine lubrication

On Board Diagnostics03-68, OBD-1

Oxygen sensor26-6, 26-7, 26-10, 26-14. 26-17

P

Parking aid94-3

Parking brake46-9

Particulate filter26-11

Passenger occupant detection system (PODS)

69-10

Photo sensor87-9

Plenumbulkhead 50-4plastic cover 66-5

PODS (passenger occupant detection system)

69-10

Pollen filter03-65, 87-3, 87-8, 87-10

Power steeringsee Steering

Power windowsee Door window

Pump injector (Diesel)23-10

Pumpe Düse02-5, 23-1

R

Radiator 19-21

Radiator grille66-5

Radio91-2, 91-7antenna 91-5anti-theft 91-6satellite 91-4

Rain sensor70-2, 92-2

Rear hatch and lock (SportWagon)55-8trim 70-30

Rear parcel shelf70-24

Rear suspensioncoil spring 42-5curb weight position 42-2overview 42-3shock absorber 42-5stabilizer bar 42-8wheel bearing 42-4

Refrigerantsee Air conditioning (A/C)

Relays97-42

Remote control (locking)57-11

Ribbed belt03-38

rpm sensorsee Engine speed (rpm) sensor

Run-on mode9-5

S

Safety, passenger02-29

Satellite radio91-4

Scan toolon-board diagnostics II OBD-2scan tool suppliers OBD-35

Page 7: Volkswagen Jetta (A5) Service Manual: 2005-2010 - Index

INDEX 7

WARNING

Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your Volkswagen, be sure to read 00 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.

Seatbeltschild seat anchors 69-5front 69-6rear 69-8

Seatsfront 72-1rear 72-5rear arm rest 72-8side upholstery (rear seat) 72-6

Secondary air injection pump 24-16system 26-20

Service position, engine hood lock carrier

50-1

Service reminder indicator, resetting03-70

Shift-lockautomatic transmission 37-3Direct Shift Gearbox (DSG) 34b-3

Shock absorber42-5

Sill panel trim70-17

Sirensee Horn, alarm

Slave cylinder, clutch30-4, 30-5

Sleep mode9-5

Sound absorber panels03-14

Sound system91-1amplifier 91-5, 91-9CD changer 91-5overview 91-3speakers 91-11

Spark plugs03-45

Speakers91-11

Special tool suppliersOBD-35

Specifications02-3

Speedometer reading90-1

Spoilerfront 63-3rear 63-5, 63-7

Spring, suspensionfront 40-8rear 42-5

Stabilizer barfront 40-3rear 42-8

Starter27-17

Steeringcolumn

components 48-3switches 96-8trim 70-11, 96-8

components 48-3electro-mechanical 02-26, 48-3, 48-4lock 96-13overview 02-25rack 48-3, 48-4steering angle sensor 48-2, 11wheel 48-5

Storage compartment70-4

Strut, front suspension40-5

Sunlight photo sensor87-9

Sunroofcomponents 60-2drain hoses 60-8drive motor 60-6emergency closing 60-7lubricating 03-64repairs 60-3

Sun visor70-14

Subframefront 40-3rear 42-3

Suspensionoverview 02-15see Front suspensionsee also Rear suspension

Switchesdashboard 96-5door 96-13emergency flasher 96-7exterior lights 96-5ignition and steering lock 96-11instrument cluster dimmer 96-6steering column stalk 96-8

T

Tailgatesee Rear hatch

Taillight94-2, 94-12

Tandem pump20-14, 47-7

TDI02-5

Technical data1.9L TDI 02-62.0L TDI 02-82.0L FSI gasoline 02-102.0L TSI gasoline 02-152.5L 02-22

Thermostat1.9L TDI 19-82.0L TDI 19-102.5L 19-10testing 19-4see also Engine cooling system

Throttle valve24-10, 24-22

Timing beltchecking 03-43removing and installing

1.9L TDI 15a-62.0L TDI 15b-132.0L gasoline 15b-6

Timing chain (camshaft drive chain)2.0L gasoline 02-15, 15c-312.5L 02-21

chain guard cover 15c-6chain guard cover seal 15c-9

Tiptronic02-23switch 34b-3, 37-3

Tires03-56, 44-1pressure monitoring 44-5

Toothed beltsee Timing belt

Tool suppliersOBD-35

Torque converter32-1

Page 8: Volkswagen Jetta (A5) Service Manual: 2005-2010 - Index

8 INDEX

Towing03-9

Transmissionapplications and codes 02-23identification 03-8see also Automatic transmissionsee also Direct Shift Gearbox (DSG)see also Manual transmission

Trimcenter console 70-4door inner trim 70-19pillar and side trim 70-21rear fender inner trim 70-18rear hatch 70-30sill panel trim 70-17steering column trim 70-11trunk trim 70-25underbody 50-4wagon 70-26see also Bodysee also Door panel

Trip computer readings90-1

Triple roller joint40-16, 40-17

Trunk lid 55-5lock 55-6trim 70-25

Tumble flaps02-13

Turbocharger21-21.9L TDI 21-52.0L TDI 21-72.0L gasoline 21-2

code BPY 21-10code CBFA, CCTA 21-14

diagnosis 21-4see also Intercooler

Turn signalfront 94-8rear 94-13

V

Vacuum pump02-7, 02-20, 02-22, 47-6

VAG 1551/1552 operating overview flow chart

OBD-37

Valvetrain1.9L TDI 15a-182.0L TDI 15b-202.0L gasoline FSI 15c-202.5L 15s-10

Value Edition Jetta02-3

Vehicle identification number (VIN)01-1, 03-4

Ventilationdust and pollen filter 03-65, 87-3, 87-8, 87-10

see also Air conditioning (A/C)see also Heating and ventilation

Visor70-14

Voltage9-8

W

Warnings00-1see also begining of each repair group

Wastegate21-14, 23-5

Water pump1.9L TDI 19-82.0L TDI 19-102.0L gasoline

code BPY 19-12code CBFA, CCTA 19-13

2.5L 19-17

Water separator03-32

Weight, vehicle02-3

Wheel03-56, 44-1alignment 44-3bearing

front 40-1rear 42-4

housing inner trim (wagon) 70-26housing liner 66-1lock 03-56speed sensor 45-7steering 48-5

Windowsee Door window

Wipers and washersblades 03-66washers 92-7wipers 92-3

Wiring diagrams EWD-7index EWD-1

Working under vehicle03-12

Xenon headlight94-4

Page 9: Volkswagen Jetta (A5) Service Manual: 2005-2010 - Index

established 1950Automotive Reference™

Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USATel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235http://www.bentleypublishers.com/contact-sales

Volkswagen Jetta (A5)Service Manual: 2005-20101.9L and 2.0L diesel, 2.0L and 2.5L gasolineincluding TDI, GLI and SportWagen

Price: $129.95Bentley Stock No: VJ10Publication Date: 2009.dec.18ISBN: 978-0-8376-1616-2Softcover, 8 3/8 in. x 11 in.Case quantity: 51352 pages 2484 technical photos and illustrations including 991 electrical wiring diagrams Includes 32 page full color Volkswagen A5 platform Jetta familiarization sectionThe Volkswagen Jetta (A5) Service Manual: 2005-2010 is a

definitive reference source of technical automotive repair and maintenance information for Volkswagen Jetta models built on the “A5” platform.The do-it-yourself Volkswagen owner will find this manual indispensable as a source of detailed maintenance and repair information.

Technical Features• Covers Jetta models 2005-2010 based on the A5 platform.• Maintenance procedures from oil changes to belt

replacement.• Engine and cylinder head service, including timing belt

replacement.• Removal and installation of Motronic (gasoline) and diesel

fuel injection system components, including Pumpe Düse (PD) and common rail diesel.

• Emission control tests, repairs and adjustments, including exhaust gas recirculation and secondary air injection system.

• Drivetrain maintenance, troubleshooting, adjustment and repair, including clutch, gearshift linkage, and drive axles.

• Suspension component replacement including front struts, rear shocks, coil springs, wheel bearings and wheels.

• Heating and air-conditioning repair, including A/C component replacement for Climatronic and Climatic systems.

• Body adjustment and repairs including front and rear doors, fenders, front radiator support and sunroof.

• Wiring schematics with fuse/relay locations including an easy-to- use illustrated component locator section.

• Volkswagen OBD II diagnostic trouble codes, SAE-defined OBD II P-codes, as well as basic scan tool operation.

• Comprehensive Volkswagen factory tolerances, wear limits, adjustments, and tightening torques.

BentleyPublishers.com

Tensioner being rotated to remove ribbed belt.03 Maintenance

bentley_vj10_new.product.announcement.pdf

Bentley technical editors working on a 2005 Jetta.

Detailed brake pad and rotor service procedure.46 Brakes–Mechanical

Engines covered• 1.9L TDI PD diesel (engine code: BRM)• 2.0L TDI common rail (engine code: CBEA, CJAA)• 2.0L FSI turbo gasoline (engine code: BPY)• 2.0L TSI turbo gasoline (engine code: CBFA, CCTA)• 2.5L gasoline (engine code: BGP, BGQ, CBTA, CBUA)

Transmissions covered• 0A4 5-speed manual• 02Q 6-speed manual• 09G 6-speed automatic• 02E 6-speed DSG