volvo cars specification - festo · 2020-04-15 · volvo cars specification . in compliance with...

Volvo Cars Specification

In compliance with VCBC Assembly Technical specification issue 2008-01

Festo components for pneumatics, electro pneumatics and local control

Date

24.06.2009

Creator

Leif Lindahl Peter Nilsson

Version

2.0

Festo AB

Stillmansgatan 1

20021 Malmö

Internet www.festo.com

Telefon +46(40)6990684

Telefax +46(455)29151

E-Mail [email protected]

mailto:[email protected]�

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24.06.2009 Volvo Cars Specification 2.0

1 Document Management Information ................................................................. 4

2 General engineering and design guidelines ...................................................... 5 2. 1 Valve terminals ................................................................................................... 5 2. 2 Service units ....................................................................................................... 8 2. 3 Clamping technology ........................................................................................ 10

3 Contact Persons at Festo AG & Co. KG ............................................................. 11

4 Release list overview ....................................................................................... 12 4. 1 Drives ................................................................................................................ 12 4. 2 Valve terminals ................................................................................................. 14 4. 3 Valves ............................................................................................................... 15 4. 4 Compressed air preparation .............................................................................. 15 4. 5 Other parts ........................................................................................................ 16

5 Release list details ........................................................................................... 18 5. 1 Drives ................................................................................................................ 18 5. 1. 1 Standard cylinders DSNU .................................................................................. 18 5. 1. 2 Standard cylinders DNC .................................................................................... 18 5. 1. 3 Standard cylinders DNG, DNGZK ....................................................................... 18 5. 1. 4 Standard cylinders ADN, AEN ............................................................................ 18 5. 1. 5 Pin location cylinders STA-SA ............................................................................ 19 5. 1. 6 Parallel gripper HGPT ........................................................................................ 19 5. 1. 7 Parallel gripper HGPL ........................................................................................ 19 5. 1. 8 Angle gripper HGW ............................................................................................ 20 5. 1. 9 Radial gripper HGR ............................................................................................ 20 5. 1. 10 Pin clamp cylinder CTLU .................................................................................... 20 5. 1. 11 Guided unit DFM with preloaded ball bearings ................................................. 20 5. 1. 12 Piston rod attachments and mountings ............................................................ 20 5. 2 Valve terminals ................................................................................................. 22 5. 2. 1 Valve terminals type 50 ..................................................................................... 22 5. 3 Valves ............................................................................................................... 22 5. 3. 1 Pneumatic valves .............................................................................................. 22 5. 3. 2 One-Way flow control valves with push-in connector (exhaust) GRLA ............... 22 5. 3. 3 One-Way flow control valves with threaded connection (exhaust) GRLA .......... 23 5. 3. 4 One-Way flow control valves in-line installation GR .......................................... 23 5. 3. 5 Proportional pressure regulators VPPM ............................................................ 23 5. 4 Compressed air preparation .............................................................................. 23 5. 4. 1 Service Unit 1 .................................................................................................... 24 5. 4. 2 Service Unit 2 .................................................................................................... 25 5. 4. 3 Service Unit 3 .................................................................................................... 26 5. 4. 4 Service Unit 4 .................................................................................................... 27 5. 5 Other Parts ........................................................................................................ 28 5. 5. 1 Filter silencers ................................................................................................... 28 5. 5. 2 Pressure sensors SDE1 ..................................................................................... 28 5. 5. 3 Plastic Tubing .................................................................................................... 28

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5. 5. 4 Plastic Tubing Spark-Ex ..................................................................................... 28 5. 5. 5 Quick Star push-in fittings, standard series QS ................................................. 29 5. 5. 6 Quick Star push-in fittings in metal, temperature range to 150°C QS-F ............ 30 5. 5. 7 Silencers U ........................................................................................................ 30 5. 5. 8 Air reservoirs CRVZS, VZS.................................................................................. 31

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1 Document Management Information

Version Date Who Type of Changing Pages 1.0 11.09.2008 Leif Lindahl + Thorsten Weiß / Festo First edition all 2.0 24.06.2009 Peter Nilsson / Festo Second Edition

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2 General engineering and design guidelines

This specification defines products and automation concepts which are state of the art and ensure the availability worldwide. The availability of products includes offering additional services to Volvo. The named contact persons are to be contacted as soon as possible during the start up phase of the project, to determine the quantity of components to be used and together secure delivery times setup in the project. Documentation of products and software is in English language available, also in other languages. If any conflicts occur, then specific and direct discussions must take place with Volvo/Pneumatic supplier and written permission for any deviations must be obtained.

2. 1 Valve terminals

Valve terminals (VT) must be used for piloting pneumatic actuated cylinders, clamps or other devices. The specified type of VT is the Festo MPA-2, MPA-F with CPX electrical I/O devices. When the flow is larger than one valve can supply, use two valves on the valve terminal as first choice, second choice pilot valve near the cylinder. Type 50 valve terminal, with CPX MPA-2 and MPA-F (high flow), picture:

No. of electrical input modules: (max.10) No. of pilot valves: 5/2 bistable max 22 Controller / field bus: 1

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Installation guideline: Consideration to Volvos demands of cycle times and availability, when configuring valve terminals must be taken. The VT must be installed as near as possible to the pneumatic actuators to prevent long tubes and to optimize installation costs as well as short cycle times. Connection definitions:

Electrical connection type: M12 Pneumatic connection: min. 6 mm (QS-6) depends on application

VT design: VT’s must be defined that 10% of the maximum numbers of I/ O and one blanking plate for a valve are free during first installation and SOP. Recommend standard configuration for VT in fixtures: No. of electrical input modules: 6 (max.10) No. of pilot valves: 8 x 5/2 bistable (max.16) Controller / field bus: 1

3 m max.

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Electrical connection of VT: Standard connection of VT to a Host PLC is via a standard field bus, Profibus, according to project specification:

Host PLC with field bus master

Fixture 1 Fixture 2 Fixture 3

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2. 2 Service units

Service units for compressed air preparation must be Volvos specific Festo-MS family in the size of ¾” and 2”. Pneumatic systems shall always be equipped with:

• air treatment unit including filter • regulator • pressure gauge • shut-off valve • air evacuation • gradual aeration

In order to the planned compressed air system additional devices for a cost effective and a reliable operation must be added. I.e. air flow measure sensors or pressure switches for control the compressed air system. (Compressed air management) In small lines or in cells where the small size permits a complete overview and makes it unnecessary to divide the emergency stop zone into many safety zones, it is possible to use a rather simple compressed air circuit Part number: MS6 - ¾” – SE_SY.100409 (see page 24)

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In large lines, the line shall be divided up into several safety zones, to minimize standstills and the risk for bodily injuries. This solution shall be used when it is not possible to get a full general view of the whole emergency stop zone. Part number: MS12 - 2” – SE_SY.100533 (see page 25)

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Part number: MS6 - ¾” – SE_SY.100410 (see page 26) Air supply for stationary welding machine (see page 27)

2. 3 Clamping technology

Electric automotive power clamps In case of clamping Festo has cooperation with DE-STA-CO. Contact Festo for advice.

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3 Contact Persons at Festo AG & Co. KG

Martin Brooks Int. Key Account Manager Ford-Volvo Automotive Management (HQ) Ruiterstr. 82 D - 73734 Esslingen Tel: +44 (0) 1908 241710 Fax: +44 [0] 1908 241710 Mobil: +44 (0) 7976-745047 Email: [email protected] Leif Lindahl Automotive Industry Business Development Manager (Sweden) Festo AB Tyska bryggaregården 37170 Karlskrona, Sweden Tel: +46406990684 Fax: +4645529151 Mobil: +46706333784 Email: [email protected] Peter Nilsson Technical-Support Automotive Management (Sweden) Box 21038 20021 Malmö Tel: +4640383879 Fax: +4640383810 Mobil: +46705987786 Email: [email protected]




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4 Release list overview

4. 1 Drives

Description Type Remark Picture Documentation

Standard cylinders DSNU DIN ISO 6432

DSNU-... Diameter 8 … 63 mm Stroke length 1 ... 500 mm Force 30 ... 1870 N Position sensing Fixed or adjustable cushioning Female thread Male thread Mounting flange.

DocuEN DocuDE

Standard cylinders DNC DIN ISO 15552, VDMA 24562-1

DNC-... Diameter 32 … 125 mm Stroke length 10 ... 2 000 mm Force 483 ... 7 363 N Position sensing Fixed or adjustable cushioning Male thread.

DocuEN DocuDE

Standard cylinders DNG, DNGZK DIN ISO 15552, VDMA 24562-1, NF E 49 003.1, UNI 10 290

DNG-... DNGZK-…

Diameter 160 … 320 mm Stroke length 10 ... 2 000 mm Force 482 ... 48 250 N Position sensing Adjustable cushioning Male thread Trunnion flange.

DocuEN DocuDE

Standard cylinders ADN, AEN ISO 21287

ADN-... AEN-…

Diameter 12 …125 mm Stroke length 1 ... 500 mm Force 68 ... 7 363 N Position sensing Fixed cushioning Female thread Male thread.

DocuEN DocuDE

Pin location cylinders STA-SA

STA-…-SA Diameter 20, 32, 50, 80 mm Stroke length 10 ... 40 mm Force 260 ... 14 600 N Position sensing Fixed cushioning.

DocuEN DocuDE

Parallel gripper HGPT-... Size 16, 20, 25, 35, 40, 50, 63 mm Stroke length 3 to 16 mm per gripper jaw Force 36 to 825 N per gripper jaw Position sensing Sealing air connection.

DocuEN DocuDE

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Parallel gripper HGPL-... Size 14, 25, 40 mm Stroke length 40 to 80 mm per gripper jaw Force 60 to 605 N per gripper jaw Position sensing.

DocuEN DocuDE

Angle gripper HGW-... Size 10, 16, 25, 32, 40 mm Opening angle 40° Total gripping torque 12 ... 965 Ncm Position sensing.

DocuEN DocuDE

Radial gripper HGR-... Size 10, 16, 25, 32, 40 mm Opening angle 180° Total gripping torque 13 ... 600 Ncm Position sensing.

DocuEN DocuDE

Pin clamp cylinder CTLU-…

Diameter 50 mm Stroke 10 mm Operating pressure 8 bar Temperature range 0 – 60 °C

DocuEN DocuDE

Guided drive units DFM and end stop Automotive with preloaded bearings See documentation for diameters and strokes

DFM-…-SA Diameters 12 … 100 mm Stroke length 10 ... 400 mm Force 68... 4,712 N Position sensing Fixed/adjustable cushioning Plain-bearing guide Recirculating ball bearing guide.

DocuEN DocuDE

Piston rod attachments and mountings

FK, FNC, HNC, KSG, LNG, LNZG, LQG, LSNG, SG, SGS, SNC, SNCS, ZNCF, ZNCM

ISO 6431 NF E 49 003.1 UNI 10290 VDMA 24562 For diameter 8, 10, 12, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125, 160, 200, 250, 320 mm M4, M6, M8, M10, M10x1,25, M12, M12x1,25, M16x1,5, M20x1,5, M27x2, M36x2, M42x2, M48x2.

DocuEN DocuEN DocuDE DocuDE

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Valve terminals type 50 for welding guns and on robots

CPX-MPA Flow 700 l/min Widths: 20 mm Variability: flexible compressed air supply, variable pressure zones, additional supply at any desired location. Serial valve actuation - up to 32 valve positions or 64 solenoid coils Pressure range: -0.9 to 10 bar Protection: IP 65 Electrical I/Os and fieldbus connection with modular, electrical CPX terminal


Valve terminals type 50 for fixtures

CPX-MPA-F Flow rates: 1000 l/min Widths: 20 mm Variability: flexible compressed air supply, variable pressure zones, additional supply at any desired location. Serial valve actuation - up to 32 valve positions or 64 solenoid coils Pressure range: -0.9 to 10 bar Protection: IP 65 Electrical I/Os and fieldbus connection with modular, electrical CPX terminal


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4. 3 Valves


Pneumatic valves JH-... VL-…

Connection G1/2 Flow 500 ... 7 500 l/min In-line valve - Pneumatically actuated Manifold rail (PRS) Manifold strips.

DocuEN DocuDE

One-Way flow control valves with push-in connector (exhaust) GRLA

GRLA-...-QS… Connection M5, G 1/8, G 1/4, G 3/8 Push-in connector 4, 6, 8, 10 mm Flow 0 ... 1 400 l/min Non-return and flow control valve.

DocuEN DocuDE

One-Way flow control valves with threaded connection (exhaust) GRLA

GRLA-... Connection G 1/8, G 1/4, G 3/8, G 1/2 Flow 0 ... 4 320 l/min Non-return and flow control valve.

DocuEN DocuDE

One-Way flow control valves with In-line installation GR

GRA-... GR-…

Connection G1/8, G1/4, G3/8, G1/2, G3/4 Push-in connector 3, 4, 6, 8 mm Flow 0 ... 3 300 l/min Non-return and flow control valve.

DocuEN DocuDE

Proportional pressure regulators VPPM

VPPM-… Connection G1/8, G1/4 Flow rate 380 … 1400 l/min Pressure regulating valves

DocuEN DocuDE

4. 4 Compressed air preparation


Series MS for standard applications

LFR-... size M6 … M12

Connection G ¾ … G2 See cap. 5.4 for combinations

DocuEN DocuDE

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4. 5 Other parts


Filter silencers LFU-... Connection G 1/2, G1.

DocuEN DocuDE

Pressure sensors SDE1 SDE1-... Pressure sensor Vacuum sensor Differential pressure measurement LCD display Optimised operation Optimised display Adjustable switching point.

DocuEN DocuDE Operating Instructions

Plastic tubing PUN-... Diameters 4 … 16 mm Standard O.D. tubing Operating medium - Compressed air - Vacuum Materials - Polyurethane

DocuEN DocuDE

Plastic tubing Spark-Ex PUN-VO-…-C Diameters 6 … 12 mm

DocuEN DocuDE

Quick Star push-in fittings, standard series QS

QS-... Connection G 1/8, G 1/4, G 1/2, G 3/8 diameter 4 … 12 mm screw connection - G thread with sealing ring suitable for a vacuum push-in fittings push-in bulkhead connectors push-in caps push-in fittings with push-in sleeves blanking plugs multiple distributor push-in bulkhead fittings

DocuEN DocuDE

Quick Star push-in fittings in metal, temperature range to 150°C QS-F

QS-F-... Connection M5, G 1/8, G 1/4, G 3/8, G 1/2 diameter 4 … 12 mm screw connection - G thread with sealing ring suitable for vacuum push in fittings push-in bulkhead fittings connectors with push-in sleeves push-in bulkhead fittings

DocuEN DocuDE

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Silencers U-... UC-…

Connecting thread M5, G 1/2, G 1/4, G 1/8, G 3/8, G 3/4, G1/2, G1 Barbed fitting connection Tubing I.D. 3, 4 mm Connection push-in sleeve Tubing I.D. 3, 4, 6, 8, 10 mm.

DocuEN DocuDE

Air reservoirs CRVZS-... VZS-…

Threaded connection Volumes: 2, 5, 10 and 20 l EC directive 87/404 EN 286.

DocuEN DocuDE

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5 Release list details

5. 1 Drives

5. 1. 1 Standard cylinders DSNU

Type Part-No. Name VCBC No.

DSNU-8- - 193986 Standard cylinder DSNU-10- - 193987 Standard cylinder DSNU-12- - 193988 Standard cylinder DSNU-16- - 193989 Standard cylinder DSNU-20- - 193990 Standard cylinder DSNU-25- - 193991 Standard cylinder DSNU-32- - 193992 Round cylinder DSNU-40- - 193993 Round cylinder DSNU-50- - 193994 Round cylinder DSNU-63- - 193995 Round cylinder

5. 1. 2 Standard cylinders DNC


DNC-32- - 163302 Standard cylinder DNC-40- - 163334 Standard cylinder DNC-50- - 163366 Standard cylinder DNC-63- - 163398 Standard cylinder DNC-80- - 163430 Standard cylinder DNC-100- - 163462 Standard cylinder DNC-125- - 163494 Standard cylinder

5. 1. 3 Standard cylinders DNG, DNGZK


DNG-160- -PPV-A 33024 Standard cylinder DNG-200- -PPV-A 33025 Standard cylinder DNG-250- -PPV-A 151892 Standard cylinder DNG-320- -PPV-A 151897 Standard cylinder DNGZK-160- -PPV-A 34447 Standard cylinder DNGZK-200- -PPV-A 34456 Standard cylinder DNGZS-250- -PPV-A 157500 Standard cylinder DNGZS-320- -PPV-A 157504 Standard cylinder

5. 1. 4 Standard cylinders ADN, AEN


ADN-12- - 536203 Compact cylinder ADN-16- - 536218 Compact cylinder ADN-20- - 536233 Compact cylinder ADN-25- - 536250 Compact cylinder ADN-32- - 536267 Compact cylinder ADN-40- - 536288 Compact cylinder ADN-50- - 536309 Compact cylinder ADN-63- - 536330 Compact cylinder ADN-80- - 536351 Compact cylinder ADN-100- - 536372 Compact cylinder

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ADN-125- - 536393 Compact cylinder AEN-12- - 536414 Compact cylinder AEN-16- - 536415 Compact cylinder AEN-20- - 536416 Compact cylinder AEN-25- - 536417 Compact cylinder AEN-32- - 536418 Compact cylinder AEN-40- - 536419 Compact cylinder AEN-50- - 536420 Compact cylinder AEN-63- - 536421 Compact cylinder AEN-80- - 536422 Compact cylinder AEN-100- - 536423 Compact cylinder

5. 1. 5 Pin location cylinders STA-SA


STA-50-25-P-A-SA-23458 184831 Stopper cylinder 3048767 STA-50-50-P-A-SA-23551 185913 Stopper cylinder 3048768 STA-50-75 P-A-SA-235438A 550855 Stopper cylinder 3053326 STA-50-80-P-A-SA-19666 SA-19666 Stopper cylinder 3049648 STA-80-50-P-A-SA-240204A SA-240204 Stopper cylinder 3048769

5. 1. 6 Parallel gripper HGPT


HGPT-63-A-G2 535878 Parallel gripper HGPT-63-A-G1 535877 Parallel gripper HGPT-63-A 535876 Parallel gripper HGPT-50-A-G2 535875 Parallel gripper HGPT-50-A-G1 535874 Parallel gripper HGPT-50-A 535873 Parallel gripper HGPT-40-A-G2 535872 Parallel gripper HGPT-40-A-G1 535871 Parallel gripper HGPT-40-A 535870 Parallel gripper HGPT-35-A-G2 535869 Parallel gripper HGPT-35-A-G1 535868 Parallel gripper HGPT-35-A 535867 Parallel gripper HGPT-25-A-G2 535866 Parallel gripper HGPT-25-A-G1 535865 Parallel gripper HGPT-25-A 535864 Parallel gripper HGPT-20-A-G2 535863 Parallel gripper HGPT-20-A-G1 535862 Parallel gripper HGPT-20-A 535861 Parallel gripper HGPT-16-A-G2 535860 Parallel gripper HGPT-16-A-G1 535859 Parallel gripper HGPT-16-A 535858 Parallel gripper

5. 1. 7 Parallel gripper HGPL


HGPL-40-80-A 535857 Parallel gripper HGPL-40-40-A 535856 Parallel gripper HGPL-25-80-A 535855 Parallel gripper HGPL-25-40-A 535854 Parallel gripper





































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HGPL-14-80-A 535853 Parallel gripper HGPL-14-40-A 535852 Parallel gripper

5. 1. 8 Angle gripper HGW


HGW-40-A 161836 Angle gripper HGW-32-A 161835 Angle gripper HGW-25-A 161834 Angle gripper HGW-16-A 161833 Angle gripper HGW-10-A 174818 Angle gripper

5. 1. 9 Radial gripper HGR


HGR-40-A 161832 Radial gripper HGR-32-A 161831 Radial gripper HGR-25-A 161830 Radial gripper HGR-16-A 161829 Radial gripper HGR-10-A 174817 Radial gripper

5. 1. 10 Pin clamp cylinder CTLU


CTLU-50-10-P-A-12-1-SA-230801 547897 Pin clamp cylinder 3054067 CTLU-50-10-P-A-16-2-SA-233441 544159 Pin clamp cylinder 3053532 CTLU-50-10-P-A-20-2-SA-233442 547898 Pin clamp cylinder 3053530

5. 1. 11 Guided unit DFM with preloaded ball bearings


DFM-25-…-P-A-KF-SA-… See list See numbers in list DFM-32-…-P-A-KF-SA-… DFM-50-…-P-A-KF-SA-… DFM-63-…-P-A-KF-SA-… DFM-80-…-P-A-KF-SA-…

5. 1. 12 Piston rod attachments and mountings


FK-M10 2063 Self-aligning rod coupler 3061401 FK-M10x1,25 6140 Self-aligning rod coupler 3049951 FK-M12x1,25 6141 Self-aligning rod coupler 3049952 FK-M16x1,5 6142 Self-aligning rod coupler 3045018 FK-M20x1,5 6143 Self-aligning rod coupler 3048270 FK-M27x2 10485 Self-aligning rod coupler 3049953 FK-M36x2 10746 Self-aligning rod coupler 3052352 FNC-100 174381 Flange mounting 3049926 FNC-125 174382 Flange mounting 3048403 FNC-32 174376 Flange mounting 3049505 FNC-40 174377 Flange mounting 3049924 FNC-50 174378 Flange mounting 3048279 FNC-63 174379 Flange mounting 3049925 FNC-80 174380 Flange mounting 3048280



























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HNC-100 174374 Foot mounting 3049922 HNC-125 174375 Foot mounting 3049923 HNC-32 174369 Foot mounting 3049919 HNC-40 174370 Foot mounting 3049492 HNC-50 174371 Foot mounting 3049920 HNC-63 174372 Foot mounting 3049921 HNC-80 174373 Foot mounting 3049261 KSG-M10x1,25 32963 Coupling piece 3050699 KSG-M12x1,25 32964 Coupling piece 3049491 KSG-M20x1,5 32966 Coupling piece 3049262 LNG-100 33895 Clevis foot mounting 3048286 LNG-40 33891 Clevis foot mounting 3048284 LNG-50 33892 Clevis foot mounting 3052929 LNG-63 33893 Clevis foot mounting 3052930 LNG-80 33894 Clevis foot mounting 3048285 LNZG-100/125 32962 Trunnion mounting 3048113 LNZG-32 32959 Trunnion mounting 3048276 LNZG-40/50 32960 Trunnion mounting 3048277 LNZG-63/80 32961 Trunnion mounting 3048278 LQG-100 31773 Transverse clevis foot 3049970 LQG-40 31769 Transverse clevis foot 3049966 LQG-50 31770 Transverse clevis foot 3049967 LQG-63 31771 Transverse clevis foot 3049968 LQG-80 31772 Transverse clevis foot 3049969 LSNG-100 31745 Clevis foot mounting 3049946 LSNG-125 31746 Clevis foot mounting 3049947 LSNG-32 31740 Clevis foot mounting 3049503 LSNG-40 31741 Clevis foot mounting 3049942 LSNG-50 31742 Clevis foot mounting 3049943 LSNG-63 31743 Clevis foot mounting 3049944 LSNG-80 31744 Clevis foot mounting 3049945 SG-M10x1,25 6144 Rod clevis 3049525 SG-M12x1,25 6145 Rod clevis 3046059 SG-M16x1,5 6146 Rod clevis 3048267 SG-M20x1,5 6147 Rod clevis 3048268 SG-M27x2-B 14987 Rod clevis 3048269 SG-M6 3110 Rod clevis 3050454 SGS-M10x1,25 9261 Rod eye 3046802 SGS-M12x1,25 9262 Rod eye 3049430 SGS-M16x1,5 9263 Rod eye 3046992 SGS-M20x1,5 9264 Rod eye 3047364 SGS-M27x2 10774 Rod eye 3049954 SGS-M36x2 10775 Rod eye SNC-100 174388 Swivel flange 3049940 SNC-125 174389 Swivel flange 3049941 SNC-32 174383 Swivel flange 3049502 SNC-40 174384 Swivel flange 3049936 SNC-50 174385 Swivel flange 3049937 SNC-63 174386 Swivel flange 3049938 SNC-80 174387 Swivel flange 3049939 SNCS-100 174402 Swivel flange 3049950




















































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SNCS-125 174403 Swivel flange 3048294 SNCS-32 174397 Swivel flange 3048287 SNCS-40 174398 Swivel flange 3049948 SNCS-50 174399 Swivel flange 3048606 SNCS-63 174400 Swivel flange 3048288 SNCS-80 174401 Swivel flange 3049949 ZNCF-100 174416 Pivot pin 3048112 ZNCF-125 174417 Pivot pin 3049929 ZNCF-32 174411 Pivot pin 3048273 ZNCF-40 174412 Pivot pin 3049927 ZNCF-50 174413 Pivot pin 3048274 ZNCF-63 174414 Pivot pin 3049928 ZNCF-80 174415 Pivot pin 3048275 ZNCM-100 163530 Trunnion mounting kit 3049934 ZNCM-125 163531 Trunnion mounting kit 3049935 ZNCM-32 163525 Trunnion mounting kit 3049930 ZNCM-40 163526 Trunnion mounting kit 3049931 ZNCM-50 163527 Trunnion mounting kit 3049932 ZNCM-63 163528 Trunnion mounting kit 3046993 ZNCM-80 163529 Trunnion mounting kit 3049933


5. 2. 1 Valve terminals type 50


CPX-MPA-F 544397 Valve terminal CPX-MPA 530411 Valve terminal CPX 197330 Terminal

5. 3 Valves

5. 3. 1 Pneumatic valves


JH-5-1/2 10165 Pneumatic valve VL/O-3-1/2 9983 Pneumatic valve

5. 3. 2 One-Way flow control valves with push-in connector (exhaust) GRLA


GRLA-1/8-QS-6-RS-D 197581 One-way flow control valve GRLA-1/8-QS-4-RS-D 197580 One-way flow control valve GRLA-M5-QS-4-RS-D 197577 One-way flow control valve GRLA-3/8-QS-10-D 193151 One-way flow control valve GRLA-1/4-QS-10-D 193148 One-way flow control valve GRLA-1/4-QS-8-D 193147 One-way flow control valve GRLA-1/4-QS-6-D 193146 One-way flow control valve GRLA-1/8-QS-6-D 193144 One-way flow control valve GRLA-1/8-QS-4-D 193143 One-way flow control valve GRLA-M5-QS-4-D 193138 One-way flow control valve GRLA-1/4-QS-8-RS-B 162968 One-way flow control valve GRLA-1/4-QS-6-RS-B 162967 One-way flow control valve






































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GRLA-1/2-QS-12-D 193152 One-way flow control valve 3052948

5. 3. 3 One-Way flow control valves with threaded connection (exhaust) GRLA


GRLA-3/4-B 151180 One-way flow control valve 3045974 GRLA-1/2-B 151179 One-way flow control valve 3045973 GRLA-3/8-B 151178 One-way flow control valve 3045972 GRLA-1/4-B 151172 One-way flow control valve 3045971 GRLA-1/8-B 151165 One-way flow control valve 3045970 GRLA-M5-B 151160 One-way flow control valve 3045969

5. 3. 4 One-Way flow control valves in-line installation GR


GRA-1/4-B 6509 One-way flow control valve GR-3/8-B 6308 One-way flow control valve 3052493 GR-1/2 3720 One-way flow control valve GR-3/4 2103 One-way flow control valve GR-QS-8 193970 One-way flow control valve 3052196 GR-QS-6 193969 One-way flow control valve GR-QS-4 193967 One-way flow control valve GR-1/8-B 151215 One-way flow control valve 9010502

5. 3. 5 Proportional pressure regulators VPPM


VPPM-6TA-L-1-F-0L2H-S1 542217 Proportional pressure regulator VPPM-6TA-L-1-F-0L6H-S1 542218 Proportional pressure regulator VPPM-6TA-L-1-F-0L10H-S1 542219 Proportional pressure regulator VPPM-6TA-L-1-F-0L2H 542220 Proportional pressure regulator VPPM-6TA-L-1-F-0L6H 542221 Proportional pressure regulator VPPM-6TA-L-1-F-0L10H 542222 Proportional pressure regulator

5. 4 Compressed air preparation


SE_SY.100409 Service unit 3052165 SE_SY.100533 Service unit 3052338 SE_SY.100410 Service unit 3052166 HE-G1/2-LO 197134 Shut-off valve 3052346 HE-G1/2-LO 197136 Shut-off valve 3052347 MS6-LF-AGE-C-U-M-WP 527668 Filter 3052339
























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5. 4. 1 Service Unit 1

Size: G ¾” Order number: Systemtechnic Project Number SE_SY.100409 Configuration: Pneumatic diagram: Parts List: Pos. Quantity Description Type Part number

1 1 Service unit combination MSB6-AGE:F1:C2:J9:D4:F5:D4:A1:F5-WP 531030 2 1 Flow sensor MS6-SFE-F5-P2I-M12 538421 3 1 Mounting bracket MS6-WP 532195 4 1 Quick coupling socket Tema 12078707 12078707 5 1 Double nipple E-3/8-1/2-MS 15626 6 3 Blanking plug B-1/2 3571 7 2 Illuminating seal MEB-LD-12-24DC 151717 8 2 Socket connector MSSD-EB 151687 9 2 Locking clip CPV18-HV 530056

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P

RL

GY RL5

PNP

I


Size: G 2” Order number: Systemtechnic Project Number SE_SY.100533 Configuration: Pneumatic diagram: Parts List: Pos. Quantity Description Type Part number

1 2 Branching module MS12-FRM-G 541681 2 1 Start valve MS12-EM-G-S 535031 3 1 Filter regulator MS12-LFR-G-D8-E-U-M-LD 535022 4 1 Start valve MS12-EE-G-V24-S 535032 5 1 Pressure sensor SDE1-D10-G2-W18-L-2I-M12 534062 6 1 Mounting bracket MS12-WP 537133 7 1 Illuminating seal MC-LD-12-24DC 19145 8 1 Socket connector MSSD-C 34583 9 2 Blanking plug B-1 5763

Festo AB from 31


1 2

13

2 212

13

1 2 1

2

1X

32

1 2 1

2 BNBK

BU

RL+24

0 V

PWH RL

YE RI

RUGN

PNP

IU


Size: G ¾” Order number: Systemtechnic Project Number SE_SY.100410 Configuration: Pneumatic diagram: Parts List: Pos. Quantity Description Type Part number

1 1 Service unit combination MSB6-AGE:F1:C4:J9:D4:A1:F5-WP 531030 2 1 Flow sensor MS6-SFE-F5-P2I-M12 538421 3 1 Mounting bracket MS6-WP 532195 4 1 Quick coupling socket Tema 12078707 12078707 5 1 Double nipple E-3/8-1/2-MS 15626 6 2 Blanking plug B-1/2 3571 7 2 Illuminating seal MEB-LD-12-24DC 151717 8 2 Socket connector MSSD-EB 151687 9 2 Locking clip CPV18-HV 530056

Festo AB from 31



Size: G ¾” and G½” Configuration: Parts List: Pos. Quantity Description Type Part number

1 1 Manual shut-off valve HE-G1/2-LO 197134 2 1 Filter 5µm MS6-LF-AGE-C-U-M-WP 527668

Festo AB from 31


5. 5 Other Parts

5. 5. 1 Filter silencers


LFU-1/2 10495 Filter silencer LFU-1 10494 Filter silencer

5. 5. 2 Pressure sensors SDE1


SDE1-... 192766 Pressure sensor SDE1-D10-G2-W18-L-P1-M12 534063 Pressure sensor SDE1-D10-G2-W18-L-2I-M12 534062 Pressure sensor 3053414 SDE1-V1-G2-W18-L-P1-M12 534065 Pressure sensor 3051715

5. 5. 3 Plastic Tubing


PUN-16x2,5-BL-100 525751 Plastic tubing PUN-12x2-BL-200 525750 Plastic tubing PUN-10x1,5-BL-300 525749 Plastic tubing PUN-8x1,25-BL-400 525748 Plastic tubing PUN-6x1-BL-500 525747 Plastic tubing PUN-4x0,75-BL-500 525746 Plastic tubing PUN-V0-12x2-SW 525441 Plastic tubing PUN-V0-10x1,5-SW 525440 Plastic tubing PUN-V0-8x1,25-SW 525439 Plastic tubing PUN-V0-6x1-SW 525438 Plastic tubing PUN-16x2,5-SW 159673 Plastic tubing PUN-16x2,5-BL 159672 Plastic tubing PUN-12x2-SW 159671 Plastic tubing PUN-12x2-BL 159670 Plastic tubing PUN-10x1,5-SW 159669 Plastic tubing PUN-10x1,5-BL 159668 Plastic tubing PUN-8x1,25-SW 159667 Plastic tubing PUN-8x1,25-BL 159666 Plastic tubing PUN-6x1-SW 159665 Plastic tubing PUN-6x1-BL 159664 Plastic tubing PUN-4x0,75-SW 159663 Plastic tubing PUN-4x0,75-BL 159662 Plastic tubing

5. 5. 4 Plastic Tubing Spark-Ex


PUN-V0-6X2-SW-C 561698 Plastic tubing PUN-V0-8X2-SW-C 561699 Plastic tubing PUN-V0-10X2-SW-C 561700 Plastic tubing PUN-V0-12X2-SW-C 561701 Plastic tubing PUN-V0-6X2-CL-C 561702 Plastic tubing PUN-V0-8X2-CL-C 561703 Plastic tubing PUN-V0-10X2-CL-C 561704 Plastic tubing PUN-V0-12X2-CL-C 561705 Plastic tubing





































Festo AB from 31


PUN-V0-6X2-GN-C 561706 Plastic tubing PUN-V0-8X2-GN-C 561707 Plastic tubing PUN-V0-10X2-GN-C 561708 Plastic tubing PUN-V0-12X2-GN-C 561709 Plastic tubing PUN-V0-6X2-RT-C 561710 Plastic tubing PUN-V0-8X2-RT-C 561711 Plastic tubing PUN-V0-10X2-RT-C 561712 Plastic tubing PUN-V0-12X2-RT-C 561713 Plastic tubing PUN-V0-6X2-WS-C 561714 Plastic tubing PUN-V0-8X2-WS-C 561715 Plastic tubing PUN-V0-10X2-WS-C 561716 Plastic tubing PUN-V0-12X2-WS-C 561717 Plastic tubing PUN-V0-6X2-GE-C 561718 Plastic tubing PUN-V0-8X2-GE-C 561719 Plastic tubing PUN-V0-10X2-GE-C 561720 Plastic tubing PUN-V0-12X2-GE-C 561721 Plastic tubing PUN-V0-6X2-BR-C 561722 Plastic tubing PUN-V0-8X2-BR-C 561723 Plastic tubing PUN-V0-10X2-BR-C 561724 Plastic tubing PUN-V0-12X2-BR-C 561725 Plastic tubing

5. 5. 5 Quick Star push-in fittings, standard series QS


QSMLL-M5-6 153341 Push-in/threaded L-fitting, long QSMLL-M5-4 153339 Push-in/threaded L-fitting, long QSML-M5-6 153335 Push-in/threaded L-fitting QSML-M5-4 153333 Push-in/threaded L-fitting QSLL-G3/8-10 186134 Push-in/threaded L-fitting, long QSLL-G1/4-10 186133 Push-in/threaded L-fitting, long QSLL-G3/8-8 186132 Push-in/threaded L-fitting, long QSLL-G1/4-8 186131 Push-in/threaded L-fitting, long QSLL-G1/8-8 186130 Push-in/threaded L-fitting, long QSLL-G1/4-6 186129 Push-in/threaded L-fitting, long QSLL-G1/8-6 186128 Push-in/threaded L-fitting, long QSLL-G1/8-4 186127 Push-in/threaded L-fitting, long QSL-G1/2-12 186125 Push-in/threaded L-fitting QSL-G3/8-12 186124 Push-in/threaded L-fitting QSL-G3/8-10 186123 Push-in/threaded L-fitting QSL-G1/4-10 186122 Push-in/threaded L-fitting QSL-G3/8-8 186121 Push-in/threaded L-fitting QSL-G1/4-8 186120 Push-in/threaded L-fitting QSL-G1/8-8 186119 Push-in/threaded L-fitting QSL-G1/4-6 186118 Push-in/threaded L-fitting QSL-G1/8-6 186117 Push-in/threaded L-fitting QSL-G1/8-4 186116 Push-in/threaded L-fitting QSY-10-8 153155 Push-in Y connector QSY-8-6 153154 Push-in Y connector QSY-6-4 153153 Push-in Y connector QSY-12 153152 Push-in Y connector QSY-10 153151 Push-in Y connector QSY-8 153150 Push-in Y connector

















































Festo AB from 31


QSY-6 153149 Push-in Y connector QSY-4 153148 Push-in Y connector QST-12 153132 Push-in T connector QST-10 153131 Push-in T connector QST-8 153130 Push-in T connector QST-6 153129 Push-in T connector QST-4 153128 Push-in T connector QSL-12 153074 Push-in L-connector QSL-10 153073 Push-in L-connector QSL-8 153072 Push-in L-connector QSL-6 153071 Push-in L-connector QSL-4 153070 Push-in L-connector QS-12 153035 Push-in connector QS-10 153034 Push-in connector QS-8 153033 Push-in connector QS-6 153032 Push-in connector QS-4 153031 Push-in connector

5. 5. 6 Quick Star push-in fittings in metal, temperature range to 150°C QS-F


QS-F-M5-6-I 537014 Push-in fitting QS-F-M5-4-I 533924 Push-in fitting QS-F-G3/8-12 197487 Push-in fitting QS-F-G1/2-12 193417 Push-in fitting QS-F-G1/2-10 193416 Push-in fitting QS-F-G3/8-10 193415 Push-in fitting QS-F-G3/8-8 193414 Push-in fitting QS-F-G1/4-10 193413 Push-in fitting QS-F-G1/4-8 193412 Push-in fitting QS-F-G1/4-6 193411 Push-in fitting QS-F-G1/8-8 193410 Push-in fitting QS-F-G1/8-6 193409 Push-in fitting QS-F-G1/8-4 193408 Push-in fitting

5. 5. 7 Silencers U


UC-M5 165003 Silencer UC-1/8 161419 Silencer UC-1/4 165004 Silencer U-1/8-B 6841 Silencer 3047910 U-1/4-B 6842 Silencer 3047460 U-3/8-B 6843 Silencer 3047658 U-1/2-B 6844 Silencer 3047913 U-3/4-B 6845 Silencer 3047914 U-1-B 151990 Silencer 3047915 U-1/8 2307 Silencer 3045975 U-1/4 2316 Silencer 3045976 U-3/8 2309 Silencer 3045977 U-1/2 2310 Silencer 3045978 U-3/4 2311 Silencer 3045979













































Festo AB from 31


U-1 2312 Silencer 3045980

5. 5. 8 Air reservoirs CRVZS, VZS


VZS-5-B 192160 Compressed air reservoir VZS-10-B 151923 Compressed air reservoir VZS-20-B 192161 Compressed air reservoir CRVZS-2 160236 Compressed air reservoir CRVZS-5 192159 Compressed air reservoir CRVZS-10 160237 Compressed air reservoir CRVZS-20 534845 Compressed air reservoir









volvo cars specification - festo · 2020-04-15 · volvo cars specification . in compliance with...

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