volvo rcks. riing rogress fact sheet · fact sheet battery installation 2018-12-17 eng version 02...

Volvo Trucks. Driving Progress

1 (8)2018-12-17 ENG Version 02

FACT SHEETBattery installation

Battery installationIt has become more and more important to choose the right batteries and installation for the different transport purposes. This fact sheet focuses on the areas that affect battery systems and batteries.

Sales variantsBattery system typeBATS-S Single energy battery storage system (2

batteries)BATS-D Dual energy battery storage system (2 living

batteries and 2 starter batteries)

Battery box positionBBOX-L Battery box on left hand sideBBOX-EF Battery box at end of frame

Battery capacity2BATT170 Enhanced flooded batteries extra 2x170 Ah2BATT225 Enhanced flooded batteries extra 2x225 Ah2BAT210B Gel batteries 2x210 Ah

Main switchMSWI-C Chassis-installed main switchMSWI-R Remote controlled main switchMSWI-A ADR main switch

2 (8)


2018-12-17 ENG Version 02

BATS-S and BBOX-L.

Battery system and battery box positionVolvo FH/FH16 and Volvo FM/FMX have two battery systems (BATS-S and BATS-D) and two battery box positions (BBOX-L and BBOX-EF) to choose between.

BATS-SBATS-S is a single energy storage system, where the starter motor and the on board facilities use the same set of batteries.

BATS-DBATS-D is a dual energy storage system, where the starter motor and the on board facilities use different sets of batteries.

With separate start and living batteries, the living capacity will increase with up to 50% (compared to a single energy storage system) and the start battery secures engine crankability and uptime.

This system is recommended on trucks with high power consumption. (Two start batteries are included in battery system BATS-D).

BBOX-LThe battery box is positioned on the left-hand side behind the front mudguard. It is 60cm wide and has a robust lid with anti-slip ribbing.

On tractors without chassis fairings, steps or a ladder is fitted to the battery box for access to the rear deck.

BBOX-EFThe battery box is a rubber-suspended installation in the rear frame end to allow for more space for fuel at the chassis.

An auxiliary starter connection to enable jump starting is located in the rear end of the battery box.

For battery installation at the end of the frame, it is recommended to have sliding members/protection members on the truck. For further information, see fact sheet for sliding members.

BBOX-EF.

• Separated starter batteries and living batteries to secure maximum startability and uptime (BATS-D).

• The living battery capacity will increase with up to 50% combined with a secured startability (BATS-D).

• The battery box works as a rear deck on the chassis left side which gives good access (BBOX-L).

• Allows more space for fuel at the chassis (BBOX-EF).

FEATURES AND BENEFITS

Combinations of battery system and battery box positionIt is possible to combine battery system and battery box position as follows:

Single energy storage system, battery box on left-hand side (BATS-S and BBOX-L)Single energy storage system installation with battery box BBOX-L.

On vehicles with dual front axles, the battery box is positioned behind the 2nd front axle.

Single energy storage system, battery installation at end of frame, (BATS-S and BBOX-EF)Single energy storage system installation with battery box BBOX-EF.

3 (8)

1

2

2

1



Dual energy storage system, battery installation on left hand side (BATS-D and BBOX-L)The living batteries are installed in the (standard) BBOX-L, and the start batteries are installed in a separate battery box which is located below BBOX-L.

The complete installation does not take any extra frame space compared to the standard BBOX-L installation.

This installation is only available for FAA10 (Single Front Axle)and for smooth road condition.

Tractor with BATS-D and BBOX-EF. The living batteries are placed in the battery box (BBOX-EF) in the end of frame (1), and the start batteries are placed in a battery box at left hand side (2).

BATS-D and BBOX-EF. Additional battery box at left hand side for two start batteries.

Tractor with BATS-D and BBOX-L. The living batteries are placed in the battery box (BBOX-L) at left hand side (1), and the start batteries are placed in a battery box (2) below the living battery box.

BATS-D and BBOX-L.

Dual energy storage system, battery installation at the end of frame (BATS-D and BBOX-EF)The living batteries are installed in the BBOX-EF and the start batteries are installed in a separate battery box which is located at the left-hand side behind the front mudguard. It takes 40 cm of frame space.

This installation is only available for smooth road conditions.

4 (8)

BatteriesVolvo batteries are made for heavy duty and designed to withstand tough climate and operating conditions. They meet the high Volvo requirements when it comes to capacity, long lifetime, start output, vibration resistance, acid leakage and cold conditions.

Volvo supplies three different types of batteries, all lead/calcium batteries (Pb/Ca).• Enhanced flooded batteries extra (Flooded batteries EFB).• Gel batteries.• Start batteries of EFB type for BATS-D only.

Batteries are available in different capacities. In general, the more energy consumers the truck is equipped with, the higher the capacity of the batteries should be.

Gel batteries have a lower initial capacity, but their recovery characteristics make them a better alternative for a number of specifications.

To achieve best possible battery lifetime, any type of battery should be recharged to its full capacity whenever possible by means of an external charger (min 20 A). Volvo offers battery chargers as an accessory.

To assist in specifying the truck right, a sales guide is available in STPI (Sales Tool Product Information).



5 (8)



Enhanced flooded batteries extraEnhanced flooded batteries extra are available at different capacities, in order to meet the truck’s energy consumption. The Volvo enhanced flooded batteries extra are designed to withstand tough climate and operating conditions. This means that they meet the high Volvo requirements when it comes to capacity, long lifetime, start output, low or no maintenance, vibration resistance and acid leakage.

The thick plate design inside the batteries enables a high capacity without compromising on start output.

They have a sealed construction, which reduces the water evaporation. This is beneficial in hot climates. Acid channel and mixing elements in each cell to improve the acid circulation.

The batteries are equipped with plugs that can be opened in case of refill is needed in hot conditions. The need for refill can be detected through the battery plug with status indicator on the battery.

Enhanced Flooded Batteries Extra

Battery capacity Output current at -18 °C (cold start capacity)

Weight (battery set) Vehicle Sales variants

170 Ah 1000 A 92 kg FM/FMX/FH 2BATT170

225 Ah 1150 A 118 kg FM/FMX/FH/FH16 2BATT225

Volvo enhanced flooded battery extra.

• Easy handling (Enhanced Flooded Battery Technology “EFB”, no handling with sulfuric acid needed).

• Extreme low water losses.• Extreme low self-discharge (up to 12 months storage time

(if fully charged and disconnected).• High stability/low corrosion.• Lid with central degassing.• Suitable for cranking.• Improved acid circulation improves the battery lifetime

and gives extended power delivery.• A status indicator plug on top of the battery to see battery

status.• Battery plugs can be removed to top with distilled water if

needed (hot markets).• Strong cold start capacity.• High charge acceptance.


Status indicatorBattery plug with status indicator

6 (8)



Gel batteriesGel batteries are highly suitable for trucks with high power consumption because of their excellent cycling ability.

They can be used in single energy storage system and are default in dual energy storage system as living batteries.

Gel Batteries



210 Ah 800 A 132 kg FM/FMX/FH/FH16 2BAT210B

• Extremely low water losses.• Low self-discharge (up to 8 months storage time, if fully

charged and disconnected).• High stability/low corrosion.• Easy handling, no handling with sulfuric acid needed.• Safety valve plugs on each cell for controlled degassing.• Spill proof – Compliant UN2800 regulation (air freight).• Excellent overcharge resistance even in hot environment.• Improved charging acceptance.• Robust in deep discharge conditions.• Suitable for cycling.


Start batteriesA dedicated start battery is designed for cold cranking, to deliver cranking output of 800 A.

Having a dedicated start battery ensures startability in applications where trucks have high power consumption.

Two start batteries are included in battery system BATS-D.

• Easy handling (Enhanced Flooded Battery Technology “EFB”, no handling with sulfuric acid needed).

• Extreme low water losses.• Extreme low self-discharge (up to 12 months storage time,

if fully charged and disconnected).• High stability/low corrosion.• Lid with central degassing.


Start Batteries



75 Ah 800 A 42 kg FM/FH/FH16 BATS-D

Volvo GEL battery.

Volvo start battery.

7 (8)



Main switchThe main switch allows better control of electrical consumption. There are three different types of main switches. The main switches have timers for closing down the living functionality, the body builder functionality and the refrigerator. These timers can all be changed at a Volvo workshop.

Chassis-installed main switch (MSWI-C)A physical main switch located on the battery box.

Remote controlled main switch (MSWI-R)Main switch controlled with key fob. ADR main switch (MSWI-A)A power relay that is triggered by the opening/closing of any of the ADR switches. (see ADR fact sheet for more info). Main switch for battery box at end of frame (MSWI-C).

Main switch for battery box on chassis side (MSWI-C).

ADR main switches (one in dashboard (ADR1) and 1 extra (ADR2) outer at cab back passenger side (MSWI-A).

The remote control (MSWI-R and LOCK-REM).

8 (8)2018-12-17 ENG Version 02


Volvo retains the right to modify design and specifications without prior notification.

Battery system/Battery capacity

BATS-S BATS-D

Battery capacity

BBOX-L BBOX-EF BBOX-L BBOX-EF

2BATT170 • • – –

2BATT225 • • – –

2BAT210B • • • •

Battery system/Truck type

BATS-S BATS-D

Truck type BBOX-L BBOX-EF BBOX-L BBOX-EF

TRACTOR • • • •

RIGID • – •* –

Battery system/Main switch

BATS-S BATS-D

Main switch BBOX-L BBOX-EF BBOX-L BBOX-EF

MSWI-C • • – –

MSWI-R • • • •

MSWI-A • • • •

Battery system/Road condition

RC-SMOOT RC-ROUGH RC-VROUG

BATS-S • • •

BATS-D • – –

Sales variants and combinations

• Available– Not available* Available only for FAA10

Battery capacity/Battery system

Battery capacity

Battery type 75 Ah 170 Ah 210 Ah 225 Ah

Enhanced Flooded Batteries Extra

–BATS-S

2BATT170–

BATS-S 2BATT225

GEL Batteries – –BATS-S, BATS-D

2BAT210B–

Start Batteries BATS-D – – –

volvo rcks. riing rogress fact sheet · fact sheet battery installation 2018-12-17 eng version 02...

Documents