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Performance Upgrades of Operational Wind Turbines Jon Olson Siemens & Paul Botha - Meridian

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Explore what the vortex generator for wind turbine blades is, how it works, and the advantages of it.

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  • Performance Upgrades of Operational

    Wind Turbines Jon Olson Siemens & Paul Botha - Meridian

  • Siemens AG All rights reserved. 2014 Page 2

    Abstract

    At the 2013 NZWEA conference we gave a presentation on the functionality of High Wind Ride Through (HWRT) that was tested and

    subsequently installed in the West Wind turbines. This is a software

    upgrade implemented into the turbines that extended their operation

    above 25 m/s. This year we will update on the actual performance

    realised on the West Wind site and outline other wind turbine

    performance upgrades developed by Siemens that are under

    consideration for application on the Te Uku wind turbines. Siemens will

    outline the functionality of these features while Meridian will offer its view

    on these wind turbine performance upgrades from an owner/operators

    perspective.

  • Siemens AG All rights reserved. 2014 Page 3

    HWRT introduced to increase operation

    above 25m/s

    Wind Turbines typically shut down

    when the wind speed exceeds 25 m/s

    (10 min. av.), restarting when the

    average wind speed falls below

    20 m/s.

    Shutdown can have a severe impact

    on grid stability as production goes

    from full capacity to zero instantly.

    Shutdowns result in extended

    production losses due to the resulting

    hysteresis loop, as indicated in the

    figure.

    25m/s 20m/s Wind Speed

    Traditional power curve,

    including the hysteresis loop

    Po

    wer

  • Siemens AG All rights reserved. 2014 Page 4

    Extending the operational range for

    improved park performance

    Extended operation during high

    wind speeds.

    Intelligent de-rating of rotor

    speed and power output without

    impacting structural integrity.

    Reduces production losses due

    to significant reduction of high

    wind shutdowns.

    Power curve, with the Siemens High

    Wind Ride Through application

    25m/s 20m/s Wind Speed

    Po

    wer

  • Siemens AG All rights reserved. 2014 Page 5

    West Wind Results

    Information provided on the

    HWRT capability showed that

    the introduction of HWRT at

    West Wind would introduce a

    1.6% improvement in energy

    production.

    After 4 months of operation,

    Meridian undertook an exercise

    to quantify the actual upside at

    West Wind.

  • Siemens AG All rights reserved. 2014 Page 6

    How to quantify the improvement

    Quantifying the improvement is not straightforward, particularly as high wind

    shut down not dependant on turbine mean wind speed only.

    Shut down dependant on turbine control algorithm but typically includes a gust

    wind speed or some averaging period less than 10 minutes.

    Our approach was to look at the cut-out and high wind re-start of each

    individual turbine in a northerly and southerly wind direction and use that as a

    basis for determining the relative cut out wind speeds.

    Based on those values, we could derive a theoretical high wind speed loss

    and compared that with the actual loss, prior to HWRT being implemented i.e.

    based on 3 years of performance data.

  • Siemens AG All rights reserved. 2014 Page 7

    West Wind Turbine Cut-out W

    WD

    101

    WW

    D102

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    NW

    S [

    m/s

    ]

    Cut out and cut in wind speeds for all WWD turbines, prior to HWRT Northerly winds

    Cut out Cut in

    WW

    D101

    WW

    D102

    WW

    D103

    WW

    D104

    WW

    D105

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    D609

    WW

    D610

    NW

    S [

    m/s

    ]

    Cut out and cut in wind speeds for all WWD turbines, prior to HWRT Southerly winds

    Cut out Cut in

  • Siemens AG All rights reserved. 2014 Page 8

    Calculating performance improvement

    Having established the turbine/wind direction specific cut-out and high wind speed

    cut-in, the theoretical loss, if HWRT was not operational, could be calculated.

    Analysis shows actual performance improvement was in the order of 1.7%.

    0

    10

    20

    30

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    0

    500

    1000

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    2500

    8 PM 12 AM 4 AM 8 AM 12 PM 4 PM 8 PM

    Win

    d s

    pe

    ed

    [m

    /s]

    Po

    we

    r [k

    W]

    Turbine WWD 504 2/7/13 - 3/7/13

    Power with HWRT Power without HWRT Wind speed

    25 m/s

    shut down 20 m/s

    re-start

  • Siemens AG All rights reserved. 2014 Page 9

    West Wind Results - illustration

    0.0

    5.0

    10.0

    15.0

    20.0

    25.0

    30.0

    35.0

    0 3 6 9 12 15 18 21 24

    NW

    S [

    m/s

    ]

    Hours from start of period

    19/12/2009 01/08/2010 15/01/2011

    13/05/2011 22/06/2012

    0

    60

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    360

    0 3 6 9 12 15 18 21 24

    wIN

    D D

    IRE

    CT

    ION

    [m/s

    ]

    Hours from start of period

    0.0

    5.0

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    15.0

    20.0

    25.0

    30.0

    35.0

    0 3 6 9 12 15 18 21 24

    NW

    S [

    m/s

    ]

    Hours from start of period

    31/03/2013 02/04/2013 02/06/2013

    0

    60

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    0 4 8 12 16 20 24

    Win

    d d

    irecti

    on

    [D

    eg

    ]

    Hours from start of period

    31/03/2013 02/04/2013 02/06/2013

  • Siemens AG All rights reserved. 2014 Page 10

    West Wind Results

  • Siemens AG All rights reserved. 2014 Page 11

    Summary - HWRT

    High Wind Ride Through has delivered quantifiable benefits to the

    West Wind project and will deliver likewise at Mill Creek

    Easily implemented through a software upgrade

  • Siemens AG All rights reserved. 2014 Page 12

    Further performance enhancements

    Siemens continue to develop and make aerodynamic

    improvements to our blades.

  • Siemens AG All rights reserved. 2014 Page 13

    Vortex Generators

  • Siemens AG All rights reserved. 2014 Page 14

    Components

    Vortex Generators

  • Siemens AG All rights reserved. 2014 Page 15

    DinoTail

  • Siemens AG All rights reserved. 2014 Page 16

    Components

    DinoTail

  • Siemens AG All rights reserved. 2014 Page 17

    DinoShells

  • Siemens AG All rights reserved. 2014 Page 18

    Components

    DinoShell

  • Siemens AG All rights reserved. 2014 Page 19

    Power Curve comparison SWT-2.3-101

    Clear improvement between 6m/s & 12 m/s

  • Siemens AG All rights reserved. 2014 Page 20

    Power Curve comparison SWT-2.3-101

    AEP comparison rev.1 & rev 3+

  • Siemens AG All rights reserved. 2014 Page 21

    Te Uku Possible Blade upgrade

    Meridian has calculated that there is a potential

    3% theoretical increase if the blade upgrade

    was implemented at Te Uku

    This upgrade is more complex than a simple

    software upgrade as was the case with HWRT;

    considerations include:

    Cost of additional hardware

    Cost of specialised technicians to install the

    hardware

    Time required to fit hardware and consequential

    turbine down time during fitting

    Meridian is working through this process with

    Siemens to determine whether there is a

    business case for this improvement.

  • Thank you for your attention