VPHigh Performance Bridge Type Machining Centers

A-VP SERIES-EN-F-20140219

AWEA MECHANTRONIC CO., LTD.

Copyright 2014 by AWEA Mechantronic Co., Ltd. All right reserved

HEADQUARTERS629, Suezhetou Section, Kwanpu Rd., Wenshan Li, Hsinpu, Hsinchu 305, TaiwanTEL : +886-3-588-5191FAX : +886-3-588-5194Website : www.awea.com

CENTRAL TAIWAN SCIENCE PARK BRANCH15, Keyuan 2nd Rd., Central Taiwan Science Park, Taichung 407, TaiwanTEL : +886-4-2462-9698FAX : +886-4-2462-8002E-mail : sales@awea.com

ISO 9001 ISO 14001

AGENTSERIES

VP Series Product Map ( X / Y / Z axis travel )

Z

X

Y

2,000 mm1,600 mm 3,000 mm 4,000 mm 5,000 mm

1,200 mm

760 mm

VP-3012 VP-4012 VP-5012VP-2012VP-2012 VP-3012 VP-4012 VP-5012VP-1612VP-1612

Introducing AWEA with mature manufacturing abilities and advanced

technology skills, the VP series bridge type vertical machining centers

combine advanced concept of design and stable machine structure provide you the ultimate machining performance at the most compact floor space. It is one of the most cost-effective models. All series are adopted with modular design, the full product line provides you high performance, high productivity machining solutions to meet your demands of today and tomorrow. It can be broadly applied in the automotive, precision die & mold, aerospace, and energy industries., etc.

Ultra Performance Bridge Type Vertical Machining Center

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O p t i o n a l l o n g n o s e s p i n d l e provide stronger cutting rigidity with reduced tool extension.

The modular spindle design provides cutting flexibility for various working conditions.

High rigidity linear guide ways on the X, Y axes.

The Z-axis is adopted with high rigidity box way which is hardened and precisely ground suitable for heavy-duty cutting conditions. ( Opt. : The Z-axis can be adopted with roller type linear guide ways if equipped with high speed direct-driven spindle. )

Fully enclosed splash guard with roof ( Opt.)

Thanks to our advanced developing skills and strict assembly process, gives the VP series ultra performance bridge type vertical machining center optimum rigidity, accuracy and efficiency.

Ultra Performance Bridge Type Vertical Machining Center

SeriesP 1612 / 2012 / 3012 / 4012 / 5012

3 4

VP-3012 high rigidity structure

Optimized bridge and base casting structure with hand scraped contact surfaces

ensure optimum assembly precision, structural rigidity and load balancing.*¹

Rib reinforced working table restrains vibration while increasing machining stability.

The Finite Element Method ( FEM ) analysis provides optimum machine design and light-weighted structure advantages while ensuring best machine rigidity.

High Rigidity Structure

Precision Hand Scraping Precision Feedback System The semi-closed loop circuit system

which the ball screw end is directly

connected to the encoder ensures high

positioning accuracy.

The connecting area between columns

and bed are precisely hand scraped

Axial Torque Clutch Three axes ball screws are equipped

with mechanical torque clutches to

minimize damages due to over load

issues or crash.

*1 : VP-4012、 VP-5012 use optimum reinforced welded bed with full annealing process.

SeriesPUltra Performance Bridge Type Vertical Machining Center

1612 / 2012 / 3012 / 4012 / 5012

5 6

Center line of Z-axis

Hardened way Hardened way

Linear guide ways

Twin hydraulic cylindersfor counter-balance

Center line of spindle

Center line of spindle motorTwin hydraulic cylindersfor counter-balance

Center line of Z-axis

Hardened way Hardened way

Linear guide ways

Twin hydraulic cylindersfor counter-balance

Center line of spindle

Center line of spindle motorTwin hydraulic cylindersfor counter-balance

8,000 rpm Direct-driven Spindle 10,000 rpm Direct-driven Spindle

0

1,500

2,000 4,000

50

6,000 8,000 rpm

100

150140

165

200

10

20

30

40

Constant Torque Constant Output Constant Torque Constant Output

Constant Torque Constant OutputConstant Torque Constant Output

26 kW ( 30 min. )

22 kW ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

Torque[ N-m ]

Output[ kW ]

Low-Speed

0 2,000 4,000

20

6,000 8,000 rpm

20

10

30

40

40

60

53

62

80

26 kW ( 30 min. )

22 kW ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

Torque[ N-m ]

Output[ kW ]

High-Speed

50

100

150140

165

200

10

20

30

40

0

1,500

2,000 4,000 6,000 8,000 10,000 rpm

Torque[ N-m ]

Output[ kW ]

Low-Speed

Torque ( 30 min. )

Torque ( Cont. )

26 kW ( 30 min. )

22 kW ( Cont. )

Torque[ N-m ]

Output[ kW ]

High-Speed

0 2,000 4,000

20

6,000 8,000 10,000 rpm

10

20

30

40

40

6062

53

80

26 kW( 30 min. )

22 kW ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

6,000 rpm Gear Spindle

480

360382

280

240

120

60

20

15

10

5

0 500

375

1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000 5,500 6,000 rpm

Torque[ N-m ]

Output[ kW ]

95

70

15 kW ( 30 min. )

11 kW ( Cont. )

Torque ( 30 min. )Torque ( Cont. )

Low-Gear

High-Gear

Optimum Spindle System

Centro-symmetric Main Spindle System

Unique head design which the main spindle, spindle

motor, ball screw and hydraulic counter ballance cylinders

are symmetrically placed. Hereby preventing thermal

distortion and minimizing deflection. Assuring accuracy

and heavy cutting capability.

■ Centro-symmetric main spindle

system design

Powerful Cutting Capability

lnner-rail embraced structure provides high rigidity and gains good stress flow

which minimizes overhang and vibration issues. The Y-axis linear guide ways

offset from each other increases structural rigidity reduces distance between

spindle to cross beam enhances overall cutting performance.

■ Y-axis sect ional l inear guide ways design

Multiple Functions Status Display■ Real time operation

information■ Tool list■ Work piece measurement■ M code illustration■ PLC function■ Calculator■ CNC optimize parameter ( Opt. )■ Spindle thermal

compensation ( Opt. )

Trouble ShootingWhen the alarm appears, the program will display t h e b r e a k d o w n c a u s e a n d a t ro u b l e s h o o t i n g p r o c e d u r e . U s e r s c a n easily troubleshoot minor problems to save machine shutdown time.

Circular Work Piece Measurement

Rectangular Work Piece Measurement

The rectangular work piece program can calculate the center coordinate and the slant angle of a work piece by measuring point A, B, C, D and E coordinates; the calculated center coordinate can be inputted into the work piece coordinate program ( G54 ~ G59 ).

CNC Optimized Parameter

Manual Tool Length MeasurementAfter manually measuring the tool length, the controller will automatically calculate the tool tip position and input the data into the tool length offset table.

From rough cutting to fine machining, users can select different working modes, determine the allowable tolerance and the weight of the work piece, based on your desired working condition.

The circular work piece program can calculate the center coordinate of a work piece by measuring point A, B and C coordinates.

ConsoleConsole

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Table Dimensions

T-slot Dimensions

Tool Shank and Pull Stud Dimensions

Machine Dimensions

( Unit : mm )

3,14

0

( Pac

king

hei

ght )

1, 7

00

2,70

0

3,53

5 m

ax.

( Z-a

xis

at m

ax. h

eigh

t )

1,65

0

3,060

2,700

DC

CC

CC

CB

A

22+0.05

221638

A B C DModel

VP-1612VP-2012VP-3012VP-4012VP-5012

1,6002,0003,0004,0005,000

1601,100 70

BT50

1

11 R0.5

60°

15+.01

3±0.4

GAUGE LINE

0.05

25.7

+ 0

.21

Taper : 7/24

101.8 ± 0.235

23.2±0.1

60°

45

M24

31

3,86

0

VP-3012 = 7,890 VP-2012 = 5,440 VP-1612 = 4,567

VP-5012 = 12,500VP-4012 = 10,400

170 Ø23

Ø35Ø45

Ø85

Ø17

Ø6

Ø38

Ø25

M24 x P345˚

DIN69871- A ( #50 ) ( Opt. )

Ø28

- 0.

1

2

295

29

40

74

M 2

4

45°25 ± 0.1

34 ± 0.1

15°

Ø 2

5

0.1

30°

11

101.75

15.9

Taper : 7/24M24 x P3

3.211.1

( 6.55 )

Ø91

.25

Ø97

.5

60˚

Ø69

.85

GAUGE LINE

VP-1612 VP-2012 VP-3012 VP-4012 VP-5012

SPECIFICATIONSX-axis travel mm 1,600 2,000 3,000 4,000 5,000

Y-axis travel mm 1,200

Z-axis travel mm 760

Distance from spindle nose to table top mm 200 ~ 960

Distance between columns mm 1,300

WORKING TABLETable size ( X direction ) mm 1,600 2,000 3,000 4,000 5,000

Table size ( Y direction ) mm 1,100

Table load capacity kg 3,000 3,500 4,500 6,000 8,000

SPINDLESpindle power ( Cont. / 30 min. ) kW 11 / 15

Spindle speed rpm 6,000

Spindle taper BT50

FEED RATEX-axis rapid feed rate mm/min 20,000 20,000 20,000 10,000 8,000

Y-axis rapid feed rate mm/min 20,000

Z-axis rapid feed rate mm/min 20,000

Cutting feed rate mm/min 10,000 10,000 10,000 10,000 8,000

TOOL MAGAZINETool magazine capacity T 32 ( Opt. 24 / 40 )

Max. tool diameter / adj. pocket empty mm Ø 125 / Ø 229

Max. tool length ( from gauge line) mm 350

Max. tool weight kg 15

ACCURACYPositioning accuracy ( JIS B 6338 ) mm ± 0.010 / Full travel

Positioning accuracy ( VDI 3441 ) mm P ≤ 0.02 / Full travel P ≤ 0.03/ Full travel

P ≤ 0.04/ Full travel

Repeatability ( JIS B 6338 ) mm ± 0.003

Repeatability ( VDI 3441 ) mm Ps ≤ 0.015 Ps ≤ 0.02 Ps ≤ 0.03

GENERALPower requirement AC 220 ± 10 % 3 , 60 / 50 Hz / 40 kVA

Pneumatic pressure requirement ( min. ) kg/cm2 5 ~ 7

Hydraulic unit tank capacity ( pump ) liter ( HP ) 120 ( 7.5 )

Lubrication oil tank capacity liter 4.5

Coolant tank capacity ( pump ) liter ( HP ) 410 ( 1 )

Machine weight kg 14,000 16,000 20,000 24,000 28,000

■ Spindle cooling system■ Centralized automatic lubricating system■ Fully enclosed splash guard w/o roof ■ Coolant system with pump and tank■ Twin screw type chip conveyor■ Caterpillar type chip conveyor and bucket■ Foundation bolt kit■ Tool box■ Alarm light■ Air gun■ Automatic power off system

■ 8,000 / 10,000 rpm direct-driven spindle■ 8,000 / 10,000 rpm direct-driven spindle ( Long nose ) ■ Spindle taper : DIN50 / CAT50 / ISO50■ Column extension 200 mm■ Tool magazine 24T / 40T■ X / Y / Z axes optical linear scale ( HEIDENHAIN )■ Spindle thermal compensation■ Coolant through the tool adapter■ Coolant through the spindle ( Form A )■ Automatic tool length measurement■ Automatic work piece measurement

■ CNC rotary table■ Oil skimmer■ Oil mist cooling system■ Fully enclosed splash guard with roof■ Extension door

Standard Accessories Optional Accessories

Dimensions

Specifications are subject to change without notice.

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