Sheet1

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InstructionsFollow these instructions to complete a Value Stream Map (VSM)To construct a new VSM:Step 1:Goto the 'VSM Symbols' tabStep 2:Click on the object required for the VSMStep 3:Copy the objectStep 4:Goto the 'VSM Template' tab and paste the objectStep 5:Repeat steps 1 - 4 for all required objectsStep 6:Goto the 'VSM Template' tab and complete the data boxesStep 7:Complete the Lead Time ladderTo delete an existing VSM:Step 1:Goto the 'VSM Template' tabStep 2:Select one of the objectsStep 3:Select CTRL + AStep 4:Select the Delete key

VSM Template120028000140015000Lead Time46000100100100100Cycle Time400

CustomerMRPSupplierCycle TimeChange Over TimeUp Time (%)Yield (%)# Shifts# Operators100100100100100100StampTrimGrindPolishPurchasingCycle TimeChange Over TimeUp Time (%)Yield (%)# Shifts# Operators100100100100100100Cycle TimeChange Over TimeUp Time (%)Yield (%)# Shifts# Operators100100100100100100Cycle TimeChange Over TimeUp Time (%)Yield (%)# Shifts# Operators100100100100100100Cycle TimeChange Over TimeUp Time (%)Yield (%)# Shifts# Operators100100100100100100Qty: 6000Qty: 2500Qty: 3200Takt TimeDemand (Units)Frequency100100100

VSM SymbolsProduction PullOpportunity for ImprovementProduction PushFrequencyManual Information FlowKanban Card BoxFrequencyElectronic Information FlowData TableInventoryFrequencyGo SeeCustomer or SupplierFrequencyTimeline ElementsEmergency StockFrequencyProcess StepInventory WithdrawLEADTIME (s)0VALUETIME (s)0Load Leveling BoxOperatorBatch Kanban CardParts StorgaeFirst In - First outProduce Part - Kanban CardTransportationTransfer Part - Kanban Card

Cycle TimeChange Over TimeUp Time (%)Yield (%)# Shifts# Operators100100100100100100Process Step ACustomerQty: