vsp85-s

This manual is for Service Technicians only and the directions given

must not be followed by unauthorized personnel. Always read the

Safety Instruction Manual part No 21741 before starting up the

equipment and keep it with the machine for reference at all times.

Edition D - July 2000 This book has part no. 21943-B

T1790

Plate Processor

VSP 85 & VSP 85-S

SCOPE

This manual is valid for: VSP 85 processors from serial nos. 90125-0107

90127-0016

91235-0003

VSP 85-S processors from serial nos. 91503-0004

0.0.2 0026

85/135 PLATE PROCESSOR

MASTER LIST OF CONTENTS

Section 1 INTRODUCTION

TECHNICAL SPECIFICATIONS

PROCESSING DATA

Section 2 SPECIAL INSTALLATION

INITIAL START-UP

Section 3 FUNCTIONAL DESCRIPTION

Section 4 SERVICE INFORMATION

CALIBRATING/ADJUSTING

TROUBLE SHOOTING

Section 5 SPARE PARTS

SPECIAL SPARE PARTS

ELECTRICAL DIAGRAMS

0026 0.0.3

PLATE PROCESSOR 85/135

1

2

3

4

5

0.0.4 0026


0026 1.0.1


1

Section 1

1.1 INTRODUCTION

IMPORTANT! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.1

THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.1

WARNINGS, CAUTIONS AND NOTES! . . . . . . . . . . . . . . . . 1.1.2

1.2 TECHNICAL SPECIFICATIONS

PERFORMANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.2

MECHANICAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.2

ELECTRICAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.3

DIMENSIONS (see illustration below) . . . . . . . . . . . . . . . . . . . . . . . . 1.2.4

WEIGHTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.4

1.3 PROCESSING DATA

PROGRAM SETTINGS/

CONSUMPTION DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.1

RECOMMENDED PARAMETER SETTINGS . . . . . . . . . . . . . 1.3.2

1.0.2 0026


1

1.1 INTRODUCTION

IMPORTANT!

Approvals:

The processor is manufactured according to

legal demands. For compliance with the

requirements the equipment is tested by

Underwriters Laboratories or other accredited

authority.

Approvals will appear from the labels attached

to the processor name plate or the frame part

of the processor.

Intended use of the equipment:

Development of photographic materials as

specified in TECHNICAL SPECIFICATIONS

in Section 1 of this manual.

Installation:

Never install the processor in explosive

environments.

It is the responsibility of the owner and

operator/s of this processor, that the

installation is made in accordance with local

regulations, and by engineers authorized to

carry out plumbing and electrical installations.

Installation, service and repair must be

performed only by service technicians who

are trained in servicing the equipment.

The installation procedure is described in the

separate INSTALLATION MANUAL.

The manufacturer cannot be held responsible

for any damage caused by incorrect

installation of this processor.

Technical data:

Observe technical data from the processor

name plate located on the rear panel of the

processor

.

THIS MANUAL

Intended use of this manual:

This manual is for Service Technicians only

and the directions given must not be followed

by unauthorized personnel.

Always read the Safety Instruction Manual

part No 21741 before starting up the

equipment and keep it with the machine for

reference at all times.

Reservations:

This manual was written and illustrated using

the best possible information available at the

time of publication.

Any differences between this manual and the

equipment reflect improvements introduced

after the publication of the manual.

Changes, technical inaccuracies and

typographic errors will be corrected in

subsequent editions.

As a part of our policy of continuous

improvement, we reserve the right to alter

design and specifications without further

notice.

0026 1.1.1


1

WARNINGS, CAUTIONS AND NOTES!

Throughout the manual warnings, cautions, and

notes are written in bold on a grey background like

the example below:

CAUTION! Always replace a fuse with one of the

same size and rating as the old one.

Explanation:

NOTE!

The operator should observe and/or act according

to the information in order to obtain the best

possible function of the equipment.

CAUTION!

The operator must observe and/or act according to

the information in order to avoid any mechanical or

electrical damage to the equipment.

WARNING!

The operator must observe and/or act according to

the information in order to avoid any personnel

injury.

1.1.2 0026


1

1.2 TECHNICAL SPECIFICATIONS

GENERAL ENVIRONMENTAL INFORMATION

THE PROCESSOR DOES NOT CONTAIN Ozone depleting substances according to

Montreal protocol.

Asbestos.

PCB or PCT.

Mercury.

Cadmium.

Lead as additive to plastic parts.

PLASTIC PARTSPlastic parts >50g are marked according to ISO

11469.

BATTERIESNo batteries in this equipment.

END OF LIFEEstimated product life: 10 years

Spare parts and service period:

7 years after last sales.

PACKAGINGPlastic packaging materials are marked according to

ISO 11469.

NOISE EMISSIONAcoustical noise according to ISO 11201:1996

Sound pressure level

Operational mode: 65 dB

Stand-by mode: 55 dB

CHEMICAL EMISSIONSOzone: 0 mg/m3

Dust: 0 mg/m3

Styrene:

0 mg/m3

0026 1.2.1


1

1.2.2 0026


1

85-models 135-models

PERFORMANCE

Plate types Presensitized single sided positive or negative offset plates.

CTP plates.

For information on chemicals and processing materials

please contact your supplier.

Plate width Min. - Max. 200 - 850 mm

(7.9 - 33.5)

200 - 1350 mm

(7.9" - 53.1)

Plate length Min. 305 mm

(12")

430 mm

(16.9)

Plate thickness Min. - Max. 0.15 - 0.40 mm

(0.006 - 0.016)

0.20 - 0.50 mm

(0.008 - 0.020)

Plate speed 40 - 200 cm/min. (15.7 - 78.9 /min.)

MECHANICAL SPECIFICATIONS

Brush speed

Pre-wash Min. - Max.

Developer Min. - Max.

Wash Min. - Max.

40 - 130 rpm.

40 - 130 rpm.

40 - 130 rpm.

Temperatures

Pre-heat Min. - Max.

Developer Min. - Max.

Dryer, process Min. - Max.

Dryer, stand-by Min. - Max.

200 - 700 C (392 - 1292 F)

20 - 40 C (68 - 104 F)

30 - 55 C (86 - 131 F)

0 - 40 C (32 - 104 F)

Tank volumes

Pre-wash

Developer

Wash

Gum

21 l (5.5 US gal.)

43 l (11.4 US gal.)

14.2 l (3.8 US gal.)

3.5 l (0.9 US gal.)

30 l (7.9 US gal.)

63 (16.6 US gal.)

23.5 l (6.1 US gal.)

4.5 l (1.2 US gal.)

Water Supply Min. - Max. 1 - 6 bar (15 - 87 psi)

Noise emission Max. 57 dB

0026 1.2.3


1


ELECTRICAL SPECIFICATIONS

Power Supply

EUR-models

US-models

JAP-models

Voltage tolerances

3N ~ 400V, 50-60 Hz

2N ~ 400V, 50-60 Hz

N ~ 230V, 50-60 Hz

3 ph. 230V, 50-60 Hz

1 ph. 230V, 50-60 Hz

3 ph. 200V, 50-60 Hz

1 ph. 200V, 50-60 Hz

10%

Power Consumption

EUR-models Max.

in operational mode

in stand-by mode

in off-mode

US-models Max.

in operational mode

in stand-by mode

in off-mode

JAP-models Max.

in operational mode

in stand-by mode

in off-mode

8.500 Watts

6.500 Watts

3.500 Watts

100 Watts

8.500 Watts

6.500 Watts

3.500 Watts

100 Watts

7.300 Watts

6.500 Watts

3.500 Watts

100 Watts

11.200 Watts

9.000 Watts

6.500 Watts

150 Watts

11.200 Watts

9.000 Watts

6.500 Watts

150 Watts

9.800 Watts

9.000 Watts

6.500 Watts

150 Watts

1.2.4 0026


1

T1791

W

H2H3

H1

L2 L4 L5

L1


DIMENSIONS (see illustration below)

Processors w. pre-heat & pre-wash

Width, total (W)

Length, total (L1)

Length, processor (L2)

Length, exit table (L4)

Length, exit extension (L5)

Height, total (H1)

Height, feed (H2)

Height, exit (H3)

133 cm (52.2)

371 cm (146)

270 cm (106.3)

73.5 cm (28.9)

27 cm (10.6)

116 - 131 cm (45.7 - 51.6)

87.5 - 102.5 cm (34.4 - 40.4)

86.5 - 101.5 cm (34.0 - 40.0)

182 cm (71.7)

429 cm (168.9)

270 cm (106)

115 cm (45.3)

44 cm (17.3)

116 - 131 cm (45.7 - 51.6)

87.5 - 102.5 cm (34.4 - 40.4)

86.5 - 101.5 cm (34.0 - 40.0)

WEIGHTS

Processors w. pre-heat & pre-wash

Shipping

Empty

With liquids

725 kg (1600 lbs)

480 kg (1060 lbs)

1.3 PROCESSING DATA

PROGRAM SETTINGS/

CONSUMPTION DATA

The list below applies to the AGFA N90 plate.

See the User Manual for information about setting of

programs and cleaning procedures.

continues...

0026 1.3.1


1PROGRAM SETTINGS

Plate Speed 120 cm/min

Preheat Temperature App. 650C

Prewash Replenish 500 ml/m2

Brush Speed, Prewash 90 rpm

Developer Temperature 23C (Ozasol EN 231)

28C (Ozasol EN 231 C)

Developer Replenish 80 ml/m2

Developer Top-Up 25 ml/m2

Brush Speed, Developer 120 rpm

Wash Replenish 500 ml/m2

Brush Speed, Wash 90 rpm

Dryer Temperature 50C

Parallel Plates OFF

CONSUMPTION DATA

Developer Ozasol EN231 or Ozasol EN231 C

Replenish Developer Ozasol EN331 or Ozasol EN331 C

Gum Ozasol RC795

CLEANING/MAINTENANCE DATA

Developer Change Ozasol EN231: For every 400m2 plate processed

Ozasol EN231C: For every 600m2 plate processed

Filter Change Ozasol EN231: For every 100-200m2 plate processed

Ozasol EN231C: For every 300m2 plate processed

Cleaning Agents: Normal Cleaning Major Cleaning

Preheat section Water 35-40C (95-104F)

Prewash section Water 35-40C (95-104F) Citric acid 10%/Nitric acid 5%

Developer section Ozasol EN320 Ozasol Satec T235

(mixed 1:6 with water)

Wash section Water 35-40C (95-104F) Citric acid 10%/Nitric acid 5%

Gum section Water 35-40C (95-104F)

Dryer section Water 35-40C (95-104F)

RECOMMENDED PARAMETER

SETTINGS

If the processor is not properly configured when

starting up ex. if the software has been reset to

default or if the software has been changed you will

have to change the setting of some of the various

configuration- and setup parameters according to

the following lists:

continues...

1.3.2 0026


1CONFIGURATION PARAMETERS

PARAMETER DEFAULT SETTINGS RECOMMENDED SETTINGS

VARIANT 1) (NONE) VSP

TYPE 2) DPH DPH

WIDTH 85 85

LANGUAGE GB Set to preferred language.

UNITS METRIC Set to preferred unit read-out

SETTER POLARIS Set to current setter

ALARM INDIC ON OFF

READY INDIC OFF OFF

REWASH OFF OFF

P LOOKUP COARSE COARSE

PW CIRC ON ON

PW BRUSH ON ON

D BRUSH ON ON

D COND OFF OFF

D RPL MIN ON ON

D FILL MIN ON ON

D WASTE MAX ON ON1)

Will only appear after resetting to factory defaults.2)

When a processor type has been selected the various menus will contain the parameters and functions

necessary for this specific processor type.

...continued

0026 1.3.3


1

CONFIGURATION PARAMETERS


D FILL UP ON ON

D TAP WATER OFF OFF

D REPL FLW OFF OFF

D FILL FLW OFF OFF

D T ALARM COARSE COARSE

D RPL WAIT OFF OFF

D SMALL OFF OFF

W CIRC ON ON

W BRUSH ON ON

W FILTER OFF OFF

G CLOSED ON ON

G RPL MIN ON ON

I SNS DISPL 0 cm Set to actual displacement distance.

O SNS DISPL 0 cm Set to actual displacement distance.

READY DELAY ON ON

READY DELAY 8 cm 8 cm

1.3.4 0026


1

SET-UP PARAMETERS


PLATE SIZES Set to the most significant sizes.

JOG FUNCTION

JOG IN OFF ON ON

JOG ACTIVE 30 sec. 30 sec.

JOG PAUSE 10 min. 10 min.

JOG SPEED 40 cm/min. 40 cm/min.

CONDUCTIVITY*

REPL PAUSE 55 sec. 55 sec.

DELTA 0.3 mS 0.3 mS

REPL AMOUNT 50 ml 50 ml

ALPH 0.0250 mS/m2 0.0250 mS/m2

Tc 2.32 % 2.32 %

GMIN 15 mS 15 mS

GMAX 45 mS 45 mS

INIT WAIT 10 min. 10 min.

ANTIOX/REPL/FILL

D PUMP MIN 50 ml 50 ml

D STB AOX 0 ml 0 ml

D OFF AOX 0 ml 0 ml

D MAN RPL. 500 ml 500 ml

DRY STBY TMP 0C 0C

FILT.MAX 300 m2 300 m2

PROGRAM LOCK OFF OFF

*) Only applies to processors equipped with a Conductivity Measuring Probe

0026 2.0.1


2

Section 2

2.1 SPECIAL INSTALLATION

INSTALLING THE ROLLERS . . . . . . . . . . . . . . . . . . . . . . . . 2.1.3

ROLLER/BRUSH MARKINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.3

INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.5

HOSE CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.7

DRAIN MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.8

2.2 INITIAL START-UP

2.0.2 0026


2

2.1 SPECIAL INSTALLATION

Generally the processors must be

installed according to the Installation

Manual.

As there will be differences in the roller

and hose configurations etc. from one

processor type to another these subjects

are described on the following pages.


2

0026 2.1.1

2.1.2 0026


2

T 31202

Pre-heatsection

Pre-washsection

Developersection

NOTE! The code indications are mountedon the roller/brush taps.

PW 1L

PW 3U

PW 2L

PW 2U DV 1U

DV 1L DV 2L DV 5L W 1L W 3L G 1L DR 1L

DV 2U DV 4U

DV 3U DV 5U W 2U G 1UPW 1U

Washsection

Gumsection

Dryersection

= Roller with drive gear = Brush = Spring

W 1U W 3U DR 1U

INSTALLING THE ROLLERS

ROLLER/BRUSH MARKINGS

The rollers are delivered separately in a box.

All rollers and brushes have a code marking on the

taps (see illustration below).

The illustration opposite shows the correct position

of each roller and brush referring to the various

code markings.

The processor also has a label underneath the top

cover showing the same.

See the next pages for the installation

procedure.


2

0026 2.1.3

T 31364

DV 2URoller location:U = UpperL = Lower

Roller pair number

Section:PWDVWGDR

PrewashDeveloperWashGumDryer

=====

2.1.4 0026


2

T 31195

89

3555 4

6

135-models

85-models

2 2

1

CLOSE

OPEN

7

7

INSTALLATION

Install the rollers as described in the following.

NOTE! Min. 2 persons are required for this

operation.

(See illustration opposite).

Place the machine in its final position.

Open the locks (1).

Mount the bearings on the rollers observing that

the bearings with the small springs (2) must

be installed on the lower gum section roller (3)

and on the lower exit roller (4).

Normally the brushes are already installed, but

if not make sure that all rollers (5) below the

brushes are also fitted with the

bearings/springs (2).

the bigger springs (6) and washers (7) must

be installed between the rollers and bearings

in the end opposite of the drive gears on the

gum section rollers (3) and (8).

on 135-models the bearings (9) for the small

rollers in the developer section are of a

different type as for the other rollers.

Lower the rollers into the grooves and finally

close the locks (1).


2

0026 2.1.5

2.1.6 0026


2

T 31194132120 4 6 10 7 7 16

22

5

HOSE CONNECTIONS

(See illustration opposite)

Make the following hose connections underneath

the right tank side:

NOTE! All drain hoses must have a positive fall

from the processor to the waste containers and

drain.

NOTE! Never lead drain hoses from the

developer section to a drain, as most developers

are strong pollutants and it is strictly forbidden

to empty this type of chemistry into the public

sewer system.

CAUTION! When establishing especially the

drain connection observe that copper or brass

should not be used in the draining system as the

chemicals involved might attack it.

Therefor plastic or rubber is recommended.

Check with the chemicals supplier for details).

NOTE! Be careful that the drain hoses do not

sag or form water traps.

Repl. (1) (Red)(Container sensor optional).

Connect to developer replenishment container.

Fill Up (3) (Clear)(Optional).

Connect to developer fill container.

Waste (4)(Container sensor optional).

Connect to waste container.

Drain (5)Connect to drain.


Gum (7)Connect to gum container.

NOTE! When inserting the gum return hoses (7)

into the gum container make sure that the hose

ends are never below the gum surface (see

illustration below).

Gum (10) (Blue)(Container sensor optional).

Connect to gum container.

NOTE! The gum hose (10) should be cut off to

the shortest possible length to avoid any

sagging and formation of water traps and/or air

pockets.

Drain (16)(Drain solenoid valve optional).

Connect to drain.



Tap water (22)Make connection between solenoid valve

underneath the processor to water tap.


2

0026 2.1.7

T313

66

DRAIN MANIFOLD

Not all models!

All water drain hoses from the processor can be

connected to a specially designed drain manifold

(see illustration below).

Lead the processor water drain hoses to the

manifold and secure them using the hose clamps

(the numbers on the drawing below refer to the

hose numbers on the previous pages).

Please note that not all processors have all the

hoses.

Unused connections must be closed using the

stoppers and hose clamps.

Connect a D50 mm hose (not supplied) from the

manifold and to the drain.

2.1.8 0026


2

2021

6

165

TODRAIN

HoseD50 mm

HoseClamps

HoseClamp

HoseClamp

Stopper

T 31352

2.2 INITIAL START-UP

When the processor has been properly

installed, the initial start-up procedure

can be carried out.

(See the following pages).


2

0026 2.2.1

2.2.2 0026


2

T 31203

32 14 5

7 8 96

DEVFILL

DEVREPL.

WASTE GUM


NOTE! Before starting make sure that developer

replenishment container (7) is empty or hose is

disconnected.

Open water tap (1).

Make sure that developer fill container (6) and

gum container (9) are full.

Turn on the processor on the main switch.

The processor will initialize and then

automatically switch into OFF mode.

Push Stand-by key to switch the processor into

STAND-BY mode.

Pre-wash section (2), developer section (3), wash

section (4), and gum section (5) will automatically

fill up when processor is switched into

STAND-BY mode.

As the developer vacuum pump and circulation

pump start to run the developer dome and filter

housing will be filled with developer.

The fill-up pump will continuously reestablish the

correct level in the section.

Fill developer fill container (6), developer

replenishment container (7) and gum container

(8).

Check processor configuration according to

description in CONFIGURATION in chapter 4.1

later in this manual.

Make set-up of the processor according to

description in SET-UP in chapter 4.1 later in

this manual.

IMPORTANT!

The processor is equipped with a

number of valves in the circulation

systems.

All of these valves have to be adjusted to

obtain the optimal circulation conditions

for best graphic processing output.

Please refer to chapter 4.2 later in this

manual for further information about

valve adjustment.


2

0039 2.2.3

2.2.4 0026


2

0026 3.0.1


3

Section 3

3.1 FUNCTIONAL DESCRIPTION

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.1

MAIN COMPONENTS OVERVIEW . . . . . . . . . . . . . . . . . . . . 3.1.3

PRE-HEAT SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.7

PRE-WASH SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.7

DEVELOPER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.9

WASH SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.11

GUM SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.13

DRYER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.13

TRANSPORT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.15

ELECTRONIC CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.17

3.0.2 0026


3

3.1 FUNCTIONAL DESCRIPTION

GENERAL

The processor contains six major sections, each

performing a basic function to change the exposed

plate into a fully developed and dry plate, ready for

handling.

(See illustration below).

PRE-HEAT (1)Hardening of the emulsion of the exposed plate by

means of infrared (IR) heaters.

PRE-WASH (2)Washing and brushing off the PVA-coating from the

plate.

DEVELOPER (3)Developing of the plate and removing of the

remaining unexposed emulsion by means of the

brush rollers.

WASH (4)Washing off the developer chemicals from the

developed plate.

GUM (5)Application of a thin layer of gum onto the

developed and washed plate to protect it from

oxidation, dirt, fingerprints etc.

DRYER (6)Drying of the plate to ensure immediate handling of

the plate.

See detailed description of the various sections

later in this chapter.

0026 3.1.1


3

1 2 3 4 5 6

T1792

3.1.2 0026


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T 31208

1

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201025

MAIN COMPONENTS OVERVIEW


TOP COVER, WET SECTIONS (1)The top cover is hinged and can easily be opened

when performing service and cleaning. When open

the cover is held by a pair of gas-springs.

When the top cover is opened the related interlock

switch (18) will cut off all power to the moving parts

of the machine (rollers, pumps).

REWASH SLOT (2)

(Not all models)

The rewash slot in the top cover makes it possible to

enter a plate into the processor for rewashing,

finishing and drying.

The rewash guide underneath the top cover ensures

that a plate entered through the rewash slot are

guided correctly through the wash section (10).

TOP COVER, DRYER SECTION (3)The top cover is hinged and can easily be opened

when performing service and cleaning. When open

the cover is held by a pair of gas-springs.

When the top cover is opened the related interlock

switch (18) will cut off all power to the moving parts

of the machine (rollers, pumps).

PRE-HEAT SECTION (4)See detailed description later in this chapter.

PRE-WASH SECTION (5)See detailed description later in this chapter.

DEVELOPER SECTION (6)See detailed description later in this chapter.

ANTI-OXIDATION COVER (7)The developer section is equipped with a separate

cover that helps to reduce evaporation and

oxidation of the developer, as well as it helps to

reduce the build-up of condensate underneath the

top cover (1).

CYCLONE/DEVELOPER DRAIN (8)See detailed description in DEVELOPER

SECTION later in this chapter.

FILTER (9)The developer solution is continuously circulated

through a filter to keep it clean. The filter can easily

be accessed when it needs to be changed.

WASH SECTION (10)See detailed description later in this chapter.

GUM SECTION (11)See detailed description later in this chapter.

DRYER SECTION (12)See detailed description later in this chapter.

EXIT TABLE (13)When processed the plate ends on the exit table.

EXTENSION BRACKET (14)The extension bracket can be pulled out when

processing extra long plates.

0026 3.1.3


3

3.1.4 0026


3

T 31208

1

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1314

18

22

17

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21

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4

5

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201025

INTERFACE PLATE (15)The interface plate ensures that the plate is

transported safely from the setter into the processor.

The interface plate will vary for different setter types.

INPUT SENSORS (16)The 2 input sensors are placed at the pre-heat

section entrance.

When a plate enters the pre-heat section, the

sensors automatically start the processor provided

that the processor is started up and ready to run.

MAIN SWITCH (17)The main switch cuts off all power to the processor

when set to position "0".

INTERLOCK SWITCHES (18)The processor is equipped with 3 interlock switches:

One for the dryer cover (3), one for the wet sections

cover (1) and one for the pre-wash section cover (not

illustrated).

When the any of the covers are opened/removed the

related interlock switch will stop all moving parts

(rollers, pumps) of the processor.

DRIVE SYSTEM/ELECTRONICS (19)The processors drive system is located at the left

tank side behind a fender.

Also the boxes holding the MPU- , HPU- and

HCU-boards (Master Processor Unit, High Power

Unit and Heat Control Unit) are placed in this area.

See also ELECTRONIC CONTROL later in this

chapter for details.

CIRCULATION SYSTEM (20)The entire circulation system is located through and

below the processors right tank side behind a

fender.

CHILLER (21)

(Not all models)

The chiller helps to cool down the developer solution

when necessary.

FIELD WIRING/TRANSFORMER BOX (22)This box is located underneath the processor.

The main power connection should be made to the

terminal strip in the box.

Also the fuses for all functions are located in this

box.

See Section 2 earlier in this manual for electrical

installation details.

CONTROL PANEL (23)The processor is operated from the Control Panel.

See detailed description of the control panel

functions in the User Manual delivered with the

processor and in Section 4 in this manual for

service related control panel functions.

ADJUSTABLE FEET (24)The feet underneath the stand are helpful when

levelling out the processor and adjusting the

processor height to the setter.

See Section 2 earlier in this manual for details.

OUTPUT SENSORS (25)The processor is equipped with 2 output sensors in

the dryer section. Together with the input sensors

(16) the output sensors help to detect a plate jam in

the processor. Also the output sensors measure the

plate length to be used by the processors plate

size recognition system to calculate the processing

area.

HAND-SHOWER (26)

(Not all models)

The hand-shower is located in a bracket at the rear

right side of the processor.

Use the hand-shower for cleaning purposes.

FEED TABLE (27)

(Not all models)

The plate is fed into the processor from the feed

table. The feed table is equipped with a pair of

guide pins in each side to ensure that the plate is

fed straight into the processor.

0026 3.1.5


3

3.1.6 0026


3

T 31205

PRE-HEATTEMP.

SENSOR

INPUT SENSORLEFT + RIGHT

E5/E6/E7/E8/E9/E10IR-HEATERS

M7/M8/M9PRE-HEAT

FANS

AIR

M

PRE-HEAT

WASTECONTAINER

WASTE CONT.MAX. SENSOR

PRE-WASH TANKMAX. SENSOR

SPRAY-TUBES

OVERFLOW

K12PRE-WASHFILL/REPL

VALVE

PRE-WASH

WASTE CONTAINEROR

DRAIN

M12PRE-WASHCIRC. PUMP

PRE-HEAT SECTION

(See upper illustration opposite)

The plate enters the processor in the pre-heat

section.

The input sensors in the section start the processor.

In the pre-heat section the emulsion of the exposed

plate is hardened by means of Infrared (IR) heater

elements (E5/E6/E7/E8).

The built-in fans (M7/M8) cool down the air around

the oven.

PRE-WASH SECTION

(See lower illustration opposite).

In the pre-wash section the PVA-coating is washed

and brushed off the plate.

CIRCULATIONWhen the plates passes through the section a

circulation pump (M12) pumps the water onto bothsides of the plate through 3 spray tubes, 2 aboveand 1 underneath the plate.A filter in the circulation system keeps the solution

clean.

LEVEL CONTROLThe pre-wash bath is equipped with a max. level

detector circuit.

REPLENISHMENT SYSTEMThe replenishment system automatically adds fresh

water to the pre-wash section to compensate for

water expended during processing.

The processor measures the plate size to determine

the correct amount of replenisher for each plate.

0026 3.1.7


3

3.1.8 0026


3

T 31204

DEV

DEV TANKMAX. SENSOR

SPRAY-TUBES

OVERFLOW

DEV. TEMP. SENSOR

CHILLER-TUBE

DEV. HEATING

FILLDEVELOPER

REPLENISHDEVELOPER

WASTECONTAINER

M4DEV. CIRC.

PUMP

K3DEV. REPL.

PUMP

M11DEV. FILL

PUMP

CYCLONE


REPL. CONT.MIN. SENSOR

FILL CONT.MIN. SENSOR

WASTECONTAINER

X6CHILLER

DEV.DOME

K2DEV. VACUUM

PUMP

OPTIONAL

OPTIONAL

OPTIONAL

OPTIONAL

OPTIONAL

DEVELOPER SECTION


In the developer section the plate is developed and

the remaining unexposed emulsion is removed from

the plate by the built-in brush rollers.

CIRCULATIONA circulation pump (M4) recirculates the developerthrough two spray tubes. A filter in the circulationsystem keeps the solution clean.

TEMPERATURE/LEVEL CONTROLThe developer bath is equipped with a heater and a

thermostate to keep the temperature in range, and a

max. level detector circuit.

DEVELOPER DOMEThe brushes are located inside the developer dome.

A vacuum pump (K2) keeps the dome filled with

developer solution.

REPLENISHMENT/ANTI-OXIDATION

SYSTEM(Only active if CONDUCTIVITY is set to OFF in

CONFIGURATION.)

The replenishment system automatically adds fresh

developer to the developer section to compensate

for chemicals expended during processing and for

lost activity caused by plate development.

The processor measures the plate size to determine

the correct amount of replenisher for each plate.

The anti-oxidation system adds fresh developer to

the developer section to compensate for lost activity

caused by oxidation.

The anti-oxidation system parameters can be set

differently for anti-oxidation in OFF mode and in

STAND-BY mode.

The replenishment developer is added to the

section by means of a pump (K3).

Another pump (M11) fills the section when level is

low or section is empty.

The various parameters for the anti-oxidation

function are set in the SET-UP parameters (see

Section 4 - Service Information later in this

manual).

CONDUCTIVITY

(Not all models)

(Only active if CONDUCTIVITY is set to ON in

CONFIGURATION.)

The Conductivity Control System (CCS) adds

replenishment to the developer section to keep the

electrical conductivity of the developer at a desired

value.

When fresh chemistry is filled into the developer

section, the CCS measures the conductivity and

uses this value as a reference until chemistry is

changed.

Basically, the CCS maintains the same conductivity

as plates are run through the processor.

However, to compensate for wear and pollution of

the chemistry, the conductivity is increased

proportionally with processed plate area.

The various parameters for the CONDUCTIVITY

function are set in the SET-UP parameters (see

Section 4 - Service Information later in this

manual).

CYCLONEThe solution from the dome and the

replenishment/anti-oxidation solution is let into the

developer section via the cyclone.

The cyclone prevents foaming of the solution.

The cyclone is equipped with a specially designed

drain tube for emptying of the developer section.

0026 3.1.9


3

3.1.10 0026


3

T 31207WASTE

CONTAINER


WASH TANKMAX. SENSOR

SPRAY-TUBES

OVERFLOW

K11WASH FILL/

FLUSH VALVE

WASH

WASTE CONTAINEROR

DRAIN

M10WASH CIRC.

PUMP

WASH SECTION


In the WASH section the developer chemicals is

washed and brushed off the plate.

The water is applied to the plate through two

spray-tubes, one above and one below the plate.

The processors consumption of fresh water is

reduced, as the WASH section is filled with water.

A pump (M10) continuously recycles the water

through the spray-tubes.

A solenoid valve (K11) adds fresh water to thesection from the water tap when necessary.

0026 3.1.11


3

3.1.12 0026


3

T 31206

SPRAY-TUBES

OVERFLOW

GUM

GUM

WASTE CONTAINEROR

DRAIN

K4GUM CIRC. PUMP

K13GUM RINSE

VALVE

K14GUM DRAIN

VALVE

DRYER TEMP.SENSOR

AIR-TUBES

E4HEATERRIGHT

E3HEATER

LEFT

AIRAIR

MM

DRYEROUTPUT SENSOR

LEFT + RIGHT

M5DRYER FAN

LEFT

M6DRYER FAN

RIGHT

GUM CONT.MIN. SENSOR

K15GUM RINSE

DRAIN VALVE

OPTIONAL

OPTIONAL

GUM SECTION

(See upper illustration opposite).

In the GUM section a thin layer of gum solution is

applied to the developed and washed plate to

protect it from oxidation, dirt, fingerprints etc.

Later, when the plate is fixed in the printing machine,

the layer will be rinsed off.

If the plate has been corrected or if it has to be used

again on a later occasion you should rewash and

refinish the plate.

(See how in the User Manual delivered with this

processor).

CIRCULATIONThe GUM section will be filled with gum.

The oscillating pump (K4) will keep the appropriate

gum level and during processing the pump will

apply gum to the plate through the distributing tube.

The excess gum will run back into the GUM

container through the overflow opening.

GUM-RINSE PROGRAMThe processor features an automatic gum-rinse

program which cleans the gum section rollers.

The rinse program works by means of a solenoid

valve (K13) which lets in fresh water through a

spray-tube. When rinsing the solenoid valve (K14)

will be closed and the gum rinse solenoid valve (K15)

will be open so the rinse water will run into the drain.

NOTE! The rinse program should be performed

once a day.

See how to run the rinse program in the User

Manual delivered with this processor.

DRYER SECTION

(See lower illustration opposite).

In the dryer section the plate is dried, and so

further handling of the plate is possible immediately

after it exits the processor.

2 fans (M5/M6) blow hot air through 2 pairs of

air-tubes and dries the plate on both sides.

0026 3.1.13


3

3.1.14 0026


3

T1793114 1652 13

1 15 1714 1986 3 744 9 1210 1820 21

TRANSPORT SYSTEM


The plate is transported through the processor by a

series of rollers and roller guides.

The rollers are driven by a drive motor and a worm

gear drive system.

The pre-heat section rollers (1) transport the plate

through the pre-heat section.

The first roller pair (2) in the pre-wash section leads

the plate underneath the brush (3) (optional) and the

spray tubes (4) wash the plate on both sides. The

roller (5) makes sure of proper contact between

brush and plate. The stop-roller (6) ensures that

water does not run back into the pre-heat section.

The rollers (7) at the section exit squeeze any

residual water off the plate.

The rubber rollers (8) at the developer section

entrance always run dry to ensure a homogeneous

development. The rollers (9) ensure that the plate is

transported correctly underneath the brushes (10)

and the rollers (11) make sure of proper contact

between brushes and plate.

The rollers (12) at the developer tank exit squeeze

any residual chemicals off the plate.

In the wash section the plate is washed on both

sides by means of the spray tubes (13) and

brushed on the upper side by means of the brush

(14) (optional). The stop-roller (15) on top of the

entrance rollers (16) prevents that the wash water

runs back into the developer section, and water is

squeezed off the plate by the section exit rollers

(17).

The gum section contains one roller pair (18) and a

smaller roller (19) situated close to the upper roller.

The gum solution from the application tube (20)

forms a small bath between these two rollers and a

thin layer of finisher is applied to the plate while the

extra finisher is forced backwards.

The exit roller pair (21) takes the plate when dry

and leads it out of the processor.

0026 3.1.15


3

3.1.16 0026


3

T2362

MPU

MMU

PIM

HPU

HCU TMM

GNUIB

GNUXB

PC

PlateSetter

CCM

ELECTRONIC CONTROL


The electronics consists of:

MASTER PROCESSOR UNIT (MPU)The whole electronic system is controlled by the

MPU-board.

It has two separate communication lines (buses):

GNUIB for all internal communication in the

processor.

GNUXB for external communication between the

processor and a PC.

The MPU-board is equipped with extra modules:

PIM (PlateSetter Interface Module) for the

communication between the processor and a

platesetter.

Optional:

CCM (Conductivity Control Module) for the developer

conductivity control system.

HIGH POWER UNIT (HPU)The HPU-board holds all the high voltage in- and

outputs for the control of heaters, motors etc.

HEAT CONTROL UNIT (HCU)The HCU-board is similar to the HPU-board and

holds all the high voltage in- and outputs for the

control of pre-heat section heaters, extra motors

etc.

The HCU-board is equipped with a TMM

(Temperature Management Module) for the pre-heat

temperature control.

MAN MACHINE INTERFACE UNIT (MMU)The MMU-board is the Control Panel board from

which the user operates the processor.

If necessary it is possible to add extra

MMU-modules.

0026 3.1.17


3

3.1.18 0026


3

0026 4.0.1


4

Section 4

4.1 SERVICE INFORMATION

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.1

MOUNTING OF R-CLIPS FOR GEARS . . . . . . . . . . . . . . . . 4.1.2

1/4-YEARLY SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.3

SAFETY CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.3

ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.3

MECHANICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.3

FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.4

CONTROL PANEL SERVICE FUNCTIONS . . . . . . . . . . . . . . 4.1.7

OFF MODE FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.7

INITIAL CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.9

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.11

CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.13

SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.19

CALIBRATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.31

TEST FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.33

4.2 CALIBRATING/ADJUSTING

CALIBRATING THE PRE-HEAT SECTION HEATERS. . . . . . 4.2.3

GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.3

PROCESSOR CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.3

PREPARATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.3

MEASURING AND CALIBRATING . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.5

CALIBRATING REPLENISHMENT AND FILL PUMPS . . . . . 4.2.7

CALIBRATING WATER INLET SOLENOID VALVES . . . . . . . 4.2.9

MANUAL SETTING OF PUMP/VALVE CAPACITIES. . . . . . 4.2.11

continues...

4.0.2 0026


4

...continued

PARAMETER SETTINGS LISTS. . . . . . . . . . . . . . . . . . . . . 4.2.13

USER PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.13

SERVICE PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.14

ADJUSTING THE ROLLERS . . . . . . . . . . . . . . . . . . . . . . . 4.2.17

ADJUSTING THE BRUSH SUPPORT ROLLERS . . . . . . . . 4.2.19

ADJUSTING THE BRUSHES . . . . . . . . . . . . . . . . . . . . . . . 4.2.21

ADJUSTING THE WASH SECTION SPRAYTUBE VALVES . 4.2.23

ADJUSTING THE PREWASH SECTION

SPRAYTUBE VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.25

4.3 TROUBLE SHOOTING

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.1

INITIALIZATION FAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.3

A. ALARMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.4

B. PROBLEMS WITH THE PROCESSOR . . . . . . . . . . . . . . . 4.3.9

C. PROBLEMS WITH PROCESSED MATERIAL . . . . . . . . . 4.3.12

4.1 SERVICE INFORMATION

GENERAL

This chapter holds the special service related

information such as fuse list, description of the

various SET-UP and TEST-parameters etc.

0026 4.1.1


4WARNING!When performing any service, maintenance, calibration, or trouble

shooting etc. it may be necessary to override the function of the

processors interlock switches.

In these cases please be aware, that the processors JOG-function

may still be active, making the drive system run idle at intervals.

The processor will advise the operator by means of a sound

indication and a display message app. 10 secs. before start of the

JOG-function.

WARNING!

Please note that where this label

appears on the processor electrical

shock hazard still exists when main

switch is turned off.

DANGER

ELECTRICAL SHOCK HAZARD

DISCONNECT ALL EXTERNAL POWERSUPPLY BEFORE SERVICING

TO BE SERVICED BY AUTHORIZED PERSONNEL ONLY

RISQUE DE CHOC LECTRIQUE

AVANT TOUTE INTERVENTION,DBRANCHER TOUTES LES SOURCES DE COURANT

MAINTENANCE PAR PERSONNELAUTORIS SEULEMENT

MOUNTING OF R-CLIPS FOR GEARS

CAUTION! Following the below instructions is

very important for the correct function of the

processor.

(See illustrations below).

NEVER

mount R-clips as shown in the upper illustration.

ALWAYS

mount R-clips as shown in the lower illustration.

4.1.2 0026


4

+T 31427

1/4-YEARLY SERVICE

NOTE! Below described service procedures

should be performed every 3 months.

Control the pre-heat section heaters according to

description in chapter 4.2 later in this manual.

Dismount and clean

Circulation pumps

Spray tubes

Conductivity probe housing

SAFETY CHECK

NOTE! Below described safety check should be

performed at least once a year.

ELECTRICAL

(Refer to the electrical diagrams in the back of this

manual).

Check proper function of:

Interlock switches A1, A2, and A3.

Emergency switch A5.

Main switch A6.

Pre-heat overload switches S5-S10.

Dryer overload switches S3-S4.

MECHANICAL

Check proper function/location of:

Side fenders, left/right.

Top covers, front/rear.

Inner cover, pre-heat.

Covers, electronics boxes.

Lower side panels, left/right.

0026 4.1.3


4

FUSES

The fuses for the various functions are located in the

field wiring box (1) behind the lower left fender (2).

All fuses are placed on the fuse PCB behind the

covers (3) and (4). On the cover (4) is a survey of

the fuses.

NOTE! When changing a fuse, first switch off all

power to the machine.

Always ensure that the new fuse is of the

correct rating according to the label.

See table opposite for description of the

fuses.

4.1.4 0026


4

F15

-1A

T

F16

-1A

T

F5

-10A

T

F6

-15A

T

F1

-15A

T

F2

-10A

T

F34

-15A

T

F37

-10A

T

F32

-4A

TF7

-0.8

AT

F3

-10A

T

F4

-15A

T

F35

-15A

T

F38

-15A

T

F33

-15A

T

JumperX74

JumperX73

JumperX71

JumperX70

JumperX66 JumperX68 JumperX67

JumperX72 JumperX69F36

-10A

T

F31

-4A

T

T 23682 1

3

4

0026 4.1.5


4

FUSE FUSE FOR...TYPE/PART NO

EUR-models US-models

F1

Dev. circ. pump

Dev. heater

Dev. vacuum pump

Dev. repl. pump

15AT, 6.3x32 mm

16152

15AT, 10x33 mm

26508

F2

*Pre-heat heater E5

*Pre-heat heater E6

Wash filter unit process pump

Wash filter unit circulation pump

15AT, 6.3x32 mm

16152

15AT, 10x33 mm

26508

F3

Dev. fill pump

Chiller

Dryer heater, left

Wash filter unit heaters

15AT, 6.3x32 mm

16152

15AT, 10x33 mm

26508

F4*Pre-heat heater E7

*Pre-heat heater E9

15AT, 6.3x32 mm

16152

15AT, 10x33 mm

26508

F5

Finisher circ. pump

Wash circ. pump

Dryer fans

Dryer heater, right

10AT, 6.3x32 mm

16088

10AT, 10x33 mm

26507

F6

*Pre-heat exhaust fans

*Pre-heat heater E8

*Pre-heat heater E10

Wash filter unit additive pump

15AT, 6.3x32 mm

16152

15AT, 10x33 mm

26508

F7 MPU Transformer T10.8AT, 6.3x32 mm

16340

0.8AT, 6.3x32 mm

16340

F15/F16Main switch

Main power contactor

1AT, 6.3x32 mm

6715

1AT, 6.3x32 mm

6715

F31 HCU Transformer T24A, 6.3x32 mm

6896

4A, 6.3x32 mm

6896

F32 HPU Transformer T34A

6896

4A

6896

F33

Installations without neutral wire

15AT, 6.3x32 mm

16152

15AT, 10x33 mm

26508

F3415AT, 6.3x32 mm

16152

15AT, 10x33 mm

26508

F3515AT, 6.3x32 mm

16152

15AT, 10x33 mm

26508

F3610AT, 6.3x32 mm

16088

10AT, 10x33 mm

26507

F3715AT, 6.3x32 mm

16152

15AT, 10x33 mm

26508

F3815AT, 6.3x32 mm

16152

15AT, 10x33 mm

26508

* = only on models with pre-heat

4.1.6 0040


4

CHEMISTRY CHANGENO YES

ARE YOU SURE?NO YES

SETTING FACTORYDEFAULTS...

D FL.LEFT XXX.XEXIT RESET

W FL.LEFT XXX.XEXIT RESET

W WT.LEFT XXX.XEXIT RESET

FACTORY DEFAULTS

TEST FUNCTIONSEXIT ENTER

EXIT ENTER

(OFF)

(CODE)

T 2367

CONTROL PANEL SERVICE FUNCTIONS

OFF MODE FUNCTIONS

When in OFF mode it is possible to

- Reset all accounts.

- Reset all parameters to the factory default setting.

- Enter the TEST FUNCTIONS.

To enter the OFF mode functions do the following:

(See diagram opposite).

Push the following buttons successively:

Down -> Up -> Standby.

The display will change to show CHEMISTRY

CHANGE.

Use Up/Down keys to scroll between the

functions.

ACCOUNTS RESETTING Display must show CHEMISTRY CHANGE.

Push YES.

Now you are able to reset the filter/water

accounts.

RESETTING TO DEFAULT

CAUTION! Only to be used in emergency

situations as this operation will reset all

parameters and cause loss of essential

calibration, configuration and program values.

Display must show FACTORY DEFAULTS.

Push ENTER and "YES" .

The processor will reset and return to OFF

mode.

After resetting the processor has to be

configured as described in INITIAL

CONFIGURATION.

See alsoRECOMMENDED PARAMETER

SETTINGS in chapter 1.3 earlier in this

manual.

TEST FUNCTIONSThe parameters in TEST FUNCTIONS can be used

to display the status of input/output devices and

sensors and to turn output devices on/off.

The TEST FUNCTIONS are also located in the

SERVICE function. See TEST FUNCTIONS later

in this chapter for a list off all possible test

functions.

Display must show TEST FUNCTIONS.

Push ENTER.

Use Up/Down keys to scroll between the various

test functions.

0040 4.1.7


4

4.1.8 0026


4

T 2419

Initializing,Please wait...

(OFF)

O

I

VARIANT

IP 85 HD

RETURN SET

RETURN SET

VARIANTCANCEL OK

AUTOLOGIC 3850

IP 85 HD

CANCEL OK

CANCEL OK

Reconfiguring,Please wait...

TYPERETURN SET

READY DELAY XXcmRETURN SET

INITIAL CONFIGURATION

If the processor is not properly configured ex. if the

software has been reset to default or if the software

has been changed you must do the following:

(See lower diagram opposite).

Turn the processor's main switch off and then

on.

When in OFF mode push the Stand-by key.

The display changes to the configuration menu

starting with the processor variant selection

parameter.

Push "SET" to enter the variants parameter, then

use "Up/Down" keys to find your present

processor type and then push "OK" to confirm.

Choosing a variant will update the various

configuration parameters to the standard settings

for the selected processor variant.

Now use Up/Down keys to scroll through the

various configuration parameters to check if all

settings reflect the current configuration and if

not push SET to enter a parameter, use

Up/Down keys to select the proper setting and

confirm pushing OK.

See the parameter list in CONFIGURATION

later in this chapter for references.

NOTE! It is necessary to make proper settings to

at least the processor variant parameter before

being able to exit the configuration function.

To end the configuration push RETURN.

The processor will reconfigure and then return to

OFF mode when initialized.

See alsoRECOMMENDED PARAMETER

SETTINGS in chapter 1.3 earlier in this

manual.

0026 4.1.9


4

4.1.10 0040


4

T 2370

GENERALEXIT ENTER

SET-UP

CALIBRATE

TEST FUNCTIONS

CONFIGURATION

EXIT ENTER

EXIT ENTER

EXIT ENTER

EXIT ENTER

REWASH MENUP2 DEV 35C 105cm

SERVICEEXIT ENTER

ARE YOU SURE?NO YES

PROG 2EXIT ENTER

LEFT KEY ASSIGNEXIT ENTER

118 PWB.CA OFFRETURN

(CODE)

(UNLOCK CODE)

YES

MENU MENU

00 AutoProc OFFEXIT SET

SERVICE

The SERVICE function holds all parameters

necessary to make the set-up, calibration, test, and

configuration of the processor.

If "MENU" key is locked (PROGRAMLOCK function

set to ON - see description later) use the unlock

code (MENU -> Down -> Up -> MENU) to enter the

menu.

Then enter the SERVICE function using the code

as illustrated on the diagram opposite.

NOTE! If you push YES without entering the

code, the display will enter a function monitoring

the current status of the various switches,

sensors etc.

(See also TEST FUNCTIONS later in this

chapter).

In the SERVICE function you are able to select

between the following:

CONFIGURATION

SET-UP

CALIBRATE

TEST FUNCTIONS

NOTE! The setting of the parameters in the

CONFIGURATION and SET-UP should be

performed immediately after the installation of

the processor as they are essential for the

correct function of the processor.

Use the CALIBRATE function to adapt the various

pump volumes, motor speeds and heater

temperatures to the display values.

Use the TEST FUNCTIONS to manually start/stop

or check the function of the output devices (pumps,

heaters, motors etc.) and to display the status of the

various sensors.

On the following pages are detailed descriptions of

the above functions.

0026 4.1.11


4

4.1.12 0026


4

T2364

CONFIGURATIONEXIT ENTER

WIDTH 85

TYPE DPHC

RETURN SET

RETURN SET


CONFIGURATION

The configuration parameters are as specified in the

table below.

continues...

0026 4.1.13


4

PARAMETER SETTING DESCRIPTION

VARIANT 1) VARIANT

AUTOLOGIC 3850

IP 85 HD

IP 135 HD

IP 85 HD POLYMER

IP 135 HD POLYMER

IP 85 HD SILVER

IP 85 HDN

IP 135 HDN

IP 85 HDZ

IP 85 HSA

IP 85 PN

PT KPG 85

PT KPG 135

PT MCC 85

PT MCC 135

PT WLT

VSP

Select the present processor variant.

Choosing a variant will update the various configuration

parameters to the standard settings for the selected processor

variant.

It is recommended to check the various configuration

parameters to check if all settings reflect the current

configuration.

TYPE 2) D

CD

HD

CHD

PD

CPD

HPD

CHPD

DB

CDB

PDB

CPDB

Select processor type:

C = Conveyor

H = Preheat section

P = Prewash section

D = Developer section

B = Bake section

Ex. CHPD = Processor equipped with a conveyor, preheat-,

prewash-, and developer section.

WIDTH 85

135

Select processor width (cm)

LANGUAGE GB

D

Display text in english.

Display text in german.

UNITS METRIC

US

Display values in metric units (ex. cm,C)

Display values in US-units (ex. inch, F)1) Will only appear after resetting to factory defaults.2) When a processor type has been selected the various menus will contain the parameters and

functions necessary for this specific processor.

4.1.14 0026


4

T2364


WIDTH 85

TYPE DPHC

RETURN SET

RETURN SET


...continued

continues...

0026 4.1.15


4


SETTER NONE

AIR 75

AURORA

AUTO 3850

BARCO

CACTUS

CELIX

CREO

DIAMOND

DMX

FasTRAK

GALILEO

GERBER 36

GERBER 42

NELA/HEID

KRAUSE

LOTEM

MERLIN

PL-R1080

POLARIS

PT-R

Off-line processor.

Processor connected to the selected setter.

ALARM INDIC ON/OFF Select whether or not the processor is equipped with an external

alarm lamp.

READY INDIC ON/OFF Select if the processor is equipped with a ready indicator lamp on

front panel.

REWASH ON/OFF Select if the processor is equipped with a rewash slot.

P LOOKUP FINE/COARSE Select the accuracy of the processor's comparison with the plate size

table when making plate length measuring.

H ACTIVE ON/OFF Select whether or not the pre-heat section must work with or without

heating.

PW CIRC ON/OFF Select if the PREWASH section is equipped with a circulation pump.

PW BRUSH ON/OFF Select if the PREWASH section is equipped with a brush.

D BRUSH ON/OFF Select if the DEV section is equipped with a brush.

D COND ON/OFF Select if the DEV section is equipped with a Conductivity Measuring

Probe.

Setting this parameter to ON will make all conductivity related

parameters appear and other replenishment parameters disappear.

4.1.16 0026


4

T2364


WIDTH 85

TYPE DPHC

RETURN SET

RETURN SET


...continued

0040 4.1.17


4


D RPL MIN ON/OFF Select if the DEV repl. container is equipped with a min. level sensor.

D FILL MIN ON/OFF Select if the DEV fill container is equipped with a min. level sensor.

D WASTE MAX ON/OFF Select if the DEV waste container is equipped with a max. level

sensor.

D FILL UP ON/OFF Select if the DEV section is equipped with a fill up pump.

D TAP WATER ON/OFF Select if the DEV section has AutoMix of replenishment (mixes

developer concentrate and water when replenishing).

D REPL FLW ON/OFF Select if the DEV section replenishment is controlled by a flow

sensor.

D FILL FLW ON/OFF Select if the DEV section filling is controlled by a flow sensor.

D T ALARM FINE/COARSE Select whether the developer temperature adjustment range should

be within 1C (FINE) or 2.5C (COARSE).

D RPL WAIT ON/OFF Select whether or not the "REPL WAIT DEV" alarm should occur

when the processor is adding larger amounts of replenishment into

the developer section.

D SMALL ON/OFF Select if the processor has a small developer tank (31 l / 8.2 US gal.)

W CIRC ON/OFF Set to ON if WASH section runs with circulation water (CW).

Set to OFF if WASH section runs with tap water (TW).

W BRUSH ON/OFF Select if the WASH section is equipped with a brush.

W FILTER ON/OFF Select if the processor is equipped with a wash filter unit.

G CLOSED ON/OFF Select if the processor should run with a filled gum section.

G RPL MIN ON/OFF Select if the GUM repl. container is equipped with a min. level

sensor.

I SNS DISPL 3) 0 - 200 cm If input sensor is moved out of the processor use this parameter to

specify the distance from the original position.

O SNS DISPL 3) 0 - 200 cm If output sensor is moved out of the processor use this parameter to

specify the distance from the original position.

READY DELAY ON/OFF If set to ON the below described READY DELAY function will be

active.

If set to OFF the processor will continuously say "READY".

READY DELAY 0 - 15 cm Specify the distance the plate's trailing edge must travel after having

left the input sensor until the processor says "READY" to the setter.3) Setting only takes effect if processor type with conveyor is selected.

4.1.18 0026


4

SET-UPEXIT ENTER

PLATE SIZES

S1 65.0*55.0cm

S1 LEN=65.0cm

S1 WID=55.0cm

S1 P.PLATE OFF

S1 LEN=65.0cm

RETURN ENTER

RETURN ENTER

RETURN SET

RETURN SET

RETURN SET

CANCEL OK

continues... T 2371

SET-UP

Entering SET-UP enables you to make the

appropriate settings for the following functions:

PLATE SIZES

JOG FUNCTION

CONDUCTIVITY FUNCTION *)

ANTIOX/REPLENISH/FILL FUNCTION *)

WASH FILTER *)

DRYER STAND-BY TEMP. (DRY STBY)

PROGRAM LOCK

DEVELOPER FILTER (FILT.MAX)

*) Whether or not the function is available

depends on the processor type and

configuration.

PLATE SIZESThe table of the 8 most significant plate sizes to be

processed in the machine is essential to the

processors plate size recognition, which again is

important for the replenishment system, that will add

a fixed amount of replenishment per m2 processed

plate.

During processing the processor measures the plate

length, consults the plate size table to determine the

width and then calculates the area of the specific

plate.

Set up the plate size table as follows:

Enter the PLATE SIZE function.

Use Up/Down keys to select the plate size

number you want to specify (Size 1, 2.....8) then

push ENTER.

Use Up/Down keys to select the parameter you

want to change: WID (Plate width), LEN (Plate

length) or P.PLATES (Parallel plate compatible

plate size).

Push SET.

Use Up/Down keys to change the value and

push OK to confirm.

Parallel plates:

When processor is set to run parallel plates it is

possible to run two different plates side by side and

the plate size recognition system will detect each

plate individually and the plate counter will count

both plates.

NOTE! The "PAR.PLATES" parameter in each

processing program has to be set to ON to

make the parallel plates function work properly.

continues...

0026 4.1.19


4

4.1.20 0026


4

T 2365

JOG FUNCTIONRETURN ENTER

JOG ACTIVE 20s

JOG PAUSE 10min

JOG PAUSE 12min

JOG SP 40cm/min

JOG IN OFF OFF

RETURN SET

RETURN SET

CANCEL OK

RETURN SET

RETURN SET

continued...

...continues

T2365

JOG FUNCTIONThe jog function makes the transport rollers turn for

a short while at intervals to prevent crystallization of

chemicals on the rollers and sticking of gum rollers.

The jog function parameters are as specified in the

table below.

Set up the JOG FUNCTION as follows:

Enter the JOG FUNCTION.

Use Up/Down keys to select the parameter

you want to change (ex. JOG PAUSE) and then

push ENTER.

Use Up/Down keys to change the value (ex. to

12 min.) and push OK to confirm.

continues...

0026 4.1.21


4


JOG IN OFF

JOG ACTIVE

JOG PAUSE

JOG SPD

ON/OFF

0 - 250 sec.

1 - 60 min.

40 - 130

cm/min.

Set to ON: The jog function will run both in OFF-mode and in

STAND-BY mode.

Set to OFF: The jog function will only run in STAND-BY mode.

If settings are

ex. 20 sec.

ex. 10 min.

ex. 40 cm/min.

the transport system will run for 20 secs. every 10 min. at a speed of

40 cm/min.

4.1.22 0026


4

CONDUCTIVITYRETURN ENTER

continued...

...continues

REPL PAUSE XXs

REPL PAUSE XXs

DELTA X.X mS

REPL AMOUNT XXml

ALPH X.XXXXmS/m2

Tc X.XX%

GMIN XXmS

GMAX XXmS

INIT WAIT XX min

RETURN SET

CANCEL OK

RETURN SET

RETURN SET

RETURN SET

RETURN SET

RETURN SET

RETURN SET

RETURN SET

T2366

CONDUCTIVITY

NOTE! Only appears if CONDUCTIVITY is set

to ON in CONFIGURATION.

NOTE! Function only works if processor is

equipped with a Conductivity Measuring Probe.

This section holds parameters for the Conductivity

Control System (CCS).

The parameters are:

Set up the CONDUCTIVITY function as follows:

Enter the CONDUCTIVITY function.


you want to change (ex. REPL PAUSE) and then

push ENTER.


push OK to confirm.

continues...

0026 4.1.23


4


REPL PAUSE

DELTA

REPL AMOUNT

ALPH

Tc

GMIN

GMAX

INIT WAIT

10 - 240 sec.

0 - 10.0 mS

0 - 400 ml

1.000 - 1.000 mS/m2

10 - 10 %

3 - 300 mS

3 - 300 mS

1 - 15 min.

Min. time between adding replenishment to the developer

section.

Amount of conductivity that the measured conductivity may be

below the desired conductivity before adding replenishment to

the developer section.

The amount of replenisher to be added automatically to the

developer section to maintain the desired conductivity.

Desired increase in conductivity per m2 plate processed.

Temperature coefficient of the chemistrys conductivity to

compensate for variations of the conductivity measurements as

the chemistry temperature varies.

Min. value of initial conductivity measurement of fresh

chemistry. If the measured value is below this value, an alarm

will occur.

Max. value of initial conductivity measurement of fresh

chemistry. If the measured value is below this value, an alarm

will occur.

The period of time in which the chemistry is heated to the

correct temperature before initial conductivity value is measured

and stored.

4.1.24 0026


4

ANTIOX/REPL/FILLRETURN ENTER

continued...

continues...

D PUMP MIN XXXml

D OFF AOX XXXml

D OFF AOX XXXml

D STB AOX XXXml

WA STB AOX % XX

WA OFF AOX & XX

RETURN SET

RETURN SET

RETURN SET

RETURN SET

RETURN SET

RETURN SET

D MAN RPL XXXXml

WATER REPL % XX

WATER FILL % XX

RETURN SET

RETURN SET

RETURN SET

T 2486

ANTIOX/REPL/FILL

NOTE! Only appears if CONDUCTIVITY is set

to OFF in CONFIGURATION.

This section holds the parameters for the

ANTI-OXIDATION, REPLENISHMENT and FILL

functions.

The parameters are as specified in the table below.

Set up the ANTIOX/REPL/FILL function as follows:

Enter the ANTIOX/REPL/FILL function.


you want to change (ex. D OFF AOX) and then

push SET.


push OK to confirm.

continues...

0026 4.1.25


4

PARAMETER SETTING DESCRIPTIOND PUMP MIN

D STB AOX

WA STB AOX % 1)

D OFF AOX

WA OFF AOX % 1)

D MAN RPL

WATER REPL % 1)

WATER FILL % 1)

0 - 250 ml

0 - 200 ml

0-99%

0 - 500 ml

0-99%

0-5000 ml

0-99%

0-99%

The min. volume of developer concentrate to be pumped.

Both the anti-oxidation and replenishment functions will continuously add

amounts to a developer account and a water account according to

the various AOX, REPL. and WATER % settings.

When the developer account reaches the min. pump amount, both the

developer and water pump start to add the account amounts to the

developer section.

The total amount of antioxidation replenishment (in ml/hour) to be added

to the developer section when processor is in STAND-BY.

Set the water percentage of the above antioxidation replenishment.

The total amount of antioxidation replenishment (in ml/hour) to be added

to the developer section when processor is either in OFF-mode or

switched off on the main switch.

The amount will be added to the section when processor is switched into

"STAND-BY".


The amount of developer replenisher to be added to the developer

section when starting the MANUAL REPLENISH function.


Set the water percentage of the start-up/fill developer solution.

1) Parameter will only appear if the parameter D.TAPWATER in the CONFIGURATION menu is set to

ON.

4.1.26 0026


4

...continued

WASH FILTER

REPL XX ml/m2

TEMP XXC

AFTER TIME XXmin

MAX FILT. XXXm2

ADD BANK XXml

MAX WAT. XXXm2

ADD AREA XXm2

AUTO FILL ON

RETURN ENTER

RETURN SET

RETURN SET

RETURN SET

RETURN SET

RETURN SET

RETURN SET

RETURN SET

RETURN SET

T 2437continues...

WASH FILTERThis section holds the parameters for the "WASH

FILTER" functions.

Set up the WASH FILTER function as follows:

Enter the WASH FILTER function.


you want to change and then push SET.


push OK to confirm.

0026 4.1.27


4

PARAMETER SETTING DESCRIPTIONREPL

TEMP

MAX FILT.

MAX WAT.

ADD AREA

AFTER TIME

ADD BANK

AUTO FILL

0 - 10 ml/m2

20 - 40C

100 - 9000 m2

0- 9000 m2

0 - 200 m2

0 - 240 min.

0.1 - 3.0 ml

ON/OFF

The amount of additive to be added to the water in the wash filter unit's

"dirty water" tank per m2 plate processed.

The amount is continuously added to an "additive account". When the

account reaches the setting in the "ADD BANK" parameter, the additive

pump will pump the accounted amount into the "dirty water" tank.

Temperature of the water in the wash filter unit's "clean water" tank.

Max. area of plate to be processed between filter changes.

Max. area of plate to be processed between water changes.

Area of plate to be processed before filter change.

Exceeding this area will make the system stop.

Set the time for which the wash filter unit will continue to circulate and

filter the water after the processor has been switched into OFF-mode.

The min. volume of additive to be pumped into the wash filter unit's "dirty

water" tank at a time.

Select whether or not the wash filter unit should automatically fill up after

a filter or water change or if low level is detected in the unit.

4.1.28 0026


4

continued...

DRY STBY XXC

PROGRAMLOCK OFF

RETURN SET

RETURN SET

FILT.MAX XXXX m2RETURN SET T 2495

DRY STBYSet the dryer standby temperature (0 - 40 C).

Normally the temperature should be set to 0C,

which means that the dryer heating system will only

run when processor is in PROCESS-mode.

PROGRAMLOCKThis function prevents that unauthorized users can

enter the program menu.

When set to ON the "MENU" softkey in the

"READY" display will lock after 1 minute without

activating.

To unlock the key push:

MENU -> Down -> Up -> MENU

FILT.MAXSet the max. area of plate (0 - 1000 m2) to be

processed between developer filter changes.

0026 4.1.29


4

4.1.30 0026


4

20 HeatPidKp XX

21 HeatPidTi XX

RETURN SET

RETURN SET

51 Cgain XXXXXRETURN SET

CALIBRATEEXIT ENTER

T 2363

CALIBRATE

(See diagram opposite).

Use the parameters in the CALIBRATE function to

adapt the electronics to the actual conditions of the

various heaters, pumps, and valves.

NOTE! The list below shows the complete list of

possible calibrating parameters.

Whether or not a parameter is accessible

depends on the processor configuration.

See detailed descriptions of the various

calibrating procedures later in this

chapter.

0026 4.1.31


4

PARAMETER CALIBRATING OF... RECOMMENDED SETTING

20 HeatPidKp* Normal = 35, High Speed = 60

21 HeatPidTi* Normal = 16, High Speed = 42

22 HeatPidTd* Normal = 4, High Speed = 7

23 HeatTpOf1

Pre-heat section heaters24 HeatTpOf2

25 HeatTpOf3

26 HeatTpOf4

27 HeatTpOf5

28 HeatTpOf6

30 D.ReplP Developer replenish pump

33 D.FillP Developer fill pump

35 G.CircP Gum/Finisher circulation pump

40 D.WMixV Developer water mix valve

43 W.SpryV Wash spray valve

48 PW.SprV Pre-wash spray valve

50 Coffset** Conductivity offset

51 Cgain** Conductivity gain

4.1.32 0026


4

TEST FUNCTIONSEXIT ENTER

01 Cover(HPU)OFF

118 PWB.CA OFF

RETURN

RETURNT 2372

00 AutoProc OFFEXIT SET

TEST FUNCTIONS

Use the parameters in TEST FUNCTIONS to

display the status of input/output devices and

sensors and to turn output devices on/off.

NOTE! The following lists shows all possible test

parameters.

Whether or not a parameter is accessible

depends on the processor configuration.

continues...

0040 4.1.33


4

PARAMETER DESCRIPTION

00 AutoProc ON = The processor will continuously run in PROCESS mode.

01 Cover(HPU) Displays the current status of the top cover safety switch

01aCover(HCU) Displays the current status of the top cover safety switch

02 Input.L Displays the current status of the left input sensor

03 Input.R Displays the current status of the right input sensor

04 Output.L Displays the current status of the left output sensor

05 Output.R Displays the current status of the right output sensor

06 HtTemp Displays the current temperature in the pre-heat section

13 PW.LvlMax Displays the current status of the pre-wash section max. level sensor

14 DevTemp Displays the current temperature in the developer section

16 D.LvlMax Displays the current status of the developer section max. level sensor

17 D.WstMax Displays the current status of the waste container max. level sensor

18 D.RplLow Displays the current status of the dev. repl. container min. level sensor (if any)

19 D.FilLow Displays the current status of the fill container min. level sensor (if any)

22 W.LvlMax Displays the current status of the wash section max. level sensor

23 G.ContMin Displays the current status of the gum container min. level sensor

24 G.LvlMax Displays the current status of the gum section max. level sensor

25 DryTemp Displays the current temperature in the dryer section

30 Power LED Turn POWER ON lamp on control panel ON/OFF (displays status)

31 Warn LED Turn ALARM lamp on control panel ON/OFF (displays status)

32 Auto LED Turn AUTO lamp on control panel ON/OFF (displays status)

33 HtHeat1 Turn pre-heat section heater 1 ON/OFF (displays status)






39 HtBlow Turn pre-heat section blower ON/OFF (displays status)

41 PW.CircP Turn pre-wash section circulation pump ON/OFF (displays status)

42 PW.SpryV Turn pre-wash section spray valve ON/OFF (displays status)

43 DevHeat Turn developer section heater ON/OFF (displays status)

45 DevCool Turn developer chiller unit ON/OFF (displays status)

47 D.CircP Turn developer section circulation pump ON/OFF (displays status)

48 D.VacP Turn developer section vacuum pump ON/OFF (displays status)

49 D.ReplP Turn developer section replenish pump ON/OFF (displays status)

...continued continues...

4.1.34 0026


4


50 D.ReplP1000ml ON = Developer section replenish pump will pump 1 liter (displays status)

51 D.FillP Turn developer section fill pump ON/OFF (displays status)

52 D.FillP1000ml ON = Developer section fill pump will pump 1 liter (displays status)

55 D.WMixV Turn developer section water mix valve ON/OFF (displays status)

56 D.WMixV1000ml ON = Developer section water mix valve will let in 1 liter (displays status)

57 W.CircP Turn wash section circulation pump ON/OFF (displays status)

61 W.SprayV Turn wash section spray valve ON/OFF (displays status)

62 G.CircP Turn gum section circulation pump ON/OFF (displays status)

63 G.ReplP Turn gum section replenish pump ON/OFF (displays status)

64 G.ReplP1000ml ON = Gum section replenish pump will pump 1 liter (displays status)

65 G.RinsV Turn gum section rinse valve ON/OFF (displays status)

66 G.DrainV Turn gum section drain valve ON/OFF (displays status)

67 G.RnsDrnV Turn gum section rinse/drain valve ON/OFF (displays status)

68 DryBlow Turn dryer section blower ON/OFF (displays status)

69 DryHeatL Turn dryer section left heater ON/OFF (displays status)

70 DryHeatR Turn dryer section right heater ON/OFF (displays status)

71 Rl.Mtr Displays current speed of transport motor (cm/min)

72 Rl.MtrLof ON = Transport motor runs forward at low speed (displays status)

72a Rl.MtrLor ON = Transport motor runs reverse at low speed (displays status)

73 Rl.MtrHif ON = Transport motor runs forward at high speed (displays status)

73a Rl.MtrHir ON = Transport motor runs reverse at high speed (displays status)

74 D.BMtr Displays current speed of developer section brush motor (rpm)

75 D.BMtrLof ON = Developer section motor runs forward at low speed (displays status)

75a D.BMtrLor ON = Developer section motor runs reverse at low speed (displays status)

76 D.BMtrHif ON = Developer section motor runs forward at high speed (displays status)

76a D.BMtrHir ON = Developer section motor runs reverse at high speed (displays status)

77 W.BMtr Displays current speed of wash section brush motor (rpm)

78 W.BMtrLof ON = Wash section brush motor runs forward at low speed (displays status)

78a W.BMtrLor ON = Wash section brush motor runs reverse at low speed (displays status)

79 W.BMtrHif ON = Wash section brush motor runs forward at high speed (displays status)

79a W.BMtrHir ON = Wash section brush motor runs reverse at high speed (displays status)

80 Setter Shows processor status as send to setter (Ready, Busy, Error, Off)

81 Sett.test Setter interface test (0 = OK, 1, 2 or 3 = Defect or Missing)

82 PW.Mtr Displays current speed of pre-wash section brush motor (rpm)

83 PW.MtrLof ON = Pre-wash section brush motor runs forward at low speed (displays status)

83a PW.MtrLor ON = Pre-wash section brush motor runs reverse at low speed (displays status)

84 PW.MtrHif ON = Pre-wash section brush motor runs forward at high speed (displays status)

84a PW.MtrHir ON = Pre-wash section brush motor runs reverse at high speed (displays status)

...continued


4

0019 4.1.35


85 ConC Voltage from input electrodes in conductivity probe

86 ConV Voltage from output electrodes in conductivity probe

87 ConT Voltage from temperature sensor in conductivity probe

88 Cond Conductivity measured by conductivity probe

89 CTmp Temperature measured by conductivity probe

90 IN.ALARM Turn external alarm indicator lamp ON/OFF (displays status) (If any)

91 IN.READY Turn external ready indicator lamp ON/OFF (displays status) (If any)

92 H.Curr Displays the current status of the current pre-heat current detector.

95 Cln.Max Displays the current status of the wash filter clean tank max. level sensor

96 Cln.Min Displays the current status of the wash filter clean tank min. level sensor

97 Dir.Max Displays the current status of the wash filter dirty tank max. level sensor

98 Dir.Min Displays the current status of the wash filter dirty tank min. level sensor

99 Add.Min Displays the current status of the additive container min. level sensor

100 FiltPmp Turn wash filter pump ON/OFF (displays status)

101 FiltVlv Turn wash filter valve ON/OFF (displays status)

102 Drain Vlv Turn wash filter drain valve ON/OFF (displays status)

103 ProcPmp Turn wash filter process pump ON/OFF (displays status)

104 AddPmp Turn wash filter additive pump ON/OFF (displays status)

105 AddPmp 5ml ON = Wash filter additive pump will pump 5 ml (displays status)

106 AddPmp 1ml ON = Wash filter additive pump will pump 1 ml (displays status)

107 WHeat1 Turn wash filter heater 1 ON/OFF (displays status)




111 WTmp Temperature measured by wash filter temperature sensor.

115 RL.CA Displays the current status of the roller motor current alarm.

116 DB.CA Displays the current status of the developer brush motor current alarm.

117 WB.CA Displays the current status of the wash brush motor current alarm.

118 PWB.CA Displays the current status of the prewash brush motor current alarm.

4.1.36 0026


4

4.2 CALIBRATING/ADJUSTING

On the following pages are described the various

calibrating and adjusting procedures.

0026 4.2.1


4WARNING!When performing any service, maintenance, calibration, or trouble

shooting etc. it may be necessary to override the function of the

processors interlock switches.

In these cases please be aware, that the processors JOG-function

may still be active, making the drive system run idle at intervals.

The processor will advise the operator by means of a sound

indication and a display message app. 10 secs. before start of the

JOG-function.

4.2.2 0026


4

T 31212

Center ofPlate feed entrance

Driveside

190 126 64 252

Heater 1(E5)

Heater 2(E6)

Heater 3(E7)

(Ref.)Heater 4

(E8)

85 cm

T 31365

Center ofPlate feed entrance

Driveside

190190 186 64 252 250

Heater 1(E5)

Heater 2(E6)

Heater 3(E7)

Heater 4(E8)

Heater 5(E9)

(Ref.)Heater 6

(E10)

135 cm

CALIBRATING THE PRE-HEAT SECTION HEATERS

WARNING! Let the pre-heat section cool down

properly before commencing.

Tools:

- Test plate of desired size and thickness.

- Thermo-strips (71-116C).

GENERAL

The calibration procedure typically requires several

measurements.

Always let the test plate cool down and replace the

thermo-strip between each measurement.

NOTE! It is not necessary to replace the

thermo-strip if measured values are below 96C.

PROCESSOR CONDITIONS

The processor must be started

vsp85-s

Documents

sscopethis manual

thesafety instruction

plate processor0026

processorname plate

plate processor11

technical data

service technicians

service technicians