vx220 wiring diagrams - zinc protest wiring diagrams.pdfwelcome to rally's vx220 wiring diagram...

VX220 Wiring Diagrams

How to read the diagrams

Contents100 – Battery/Alternator/Voltage distribution I/Ignition switch/Fuses I200 – Voltage distribution II/Fuses II300 – Side lights/Front lamps400 – Hazards/Reversing lamp switch/Stop lamp switch/Fog lamp switch500 – Front fog lamps/Rear lamps600 – Wiper/Washer/Cigarette lighter/Interior lamp/Heater blower700 – Instrument panel800 – Z20LET Engine management I900 – Z20LET Engine management II1000 – Z22SE Engine management I

1200 – Radio/ABS1300 – Central locking/Anti theft warning system

ComponentsIndex ii SystemsIndex iii Wiring coloursIndex iv Grounding pointsIndex v Abbreviations

Welcome to Rally's VX220 wiring diagram resource. What I've done is to raid all the individual wiring PDFs listed on the Speedsterclub.nl site and combined them into one big PDF to make it easier to chase a circuit through. You will probably still need to consult the site for documents to see how the components fit in the car.

A single circuit will run from the battery positive terminal to negative terminal via a grounding point. In the diagrams, wiring generally 'flows' from top to bottom on each page but more often than not a single circuit will extend over more than one page, in which case a wire will be linked by a box with a number in it. The number corresponds to the grid markings on the bottom of each diagram and tells you where to pick it up. The first diagram's grid starts 100, the second 200 and so on.

For example: If you look on the first page, you can trace the Airbag (AB) circuit from the battery (G1), along wire 30, through the main fuse (FL1) to the ignition switch (S1) out along wire 15 and down to a box marked 1418. This is then picked up on diagram 14 where you will see a box at the top of grid line 1418 marked 130 (which tells us where the circuit came from). The circuit continues down diagram 14 to the airbag control unit (A1) and eventually to grounding point 5.

Components are labeled with a code in bigger letters and systems in smaller letters.

Every wire is marked with a colour code and may be a single colour or a base colour/stripe colour. The wire is also marked with its size in mm².

As always with these things, this is only a guide and I will not he held responsible for anything you do to your car!

Diag 1Diag 2Diag 3Diag 4Diag 5Diag 6Diag 7Diag 8Diag 9Diag 10Diag 11 1100 – Z22SE Engine management II/Fuel cutoff/Fuel pump/Rad fanDiag 12Diag 13Diag 14 1400 – Horn/Airbag/Seatbelt pretensioner/Imobiliser/Seatbelt telltaleIndex i

Speedster/VX220, model year 2003

15A

B

30

15A

15

I II III

30

15

M

31

30 50 B+

B-

G

D+

30

YE

1.5

YE

2.5

BN

6

WH

1

WH

1

WH

1

WH

3

WH

3

BN

6

WH

1.5

15

531 2 4 5 6 7 8 9 1 42 3 5 6 7 8 9 1 2 43 6 7 8 9 1 2 3 654 7 8 9 1 2 3 4 65 7 8 9100 110 120 130 140

30

BN

WH

6

15

WH

6

S1

FL1

50A

+

RD

25

-

G1

1P

1

M1

1P

RD

10

1P

G2

X1

3

BN

RD

2B

NR

D 2

FB4

15A

FB3

20A

FB7

10A

FB2

2A

FB5

7.5A

FB6

7.5A

FB22

10A

3

6

4G

N 0

.5

1

BK

20

STA+CHA

VOLT

X34

14

BN

YE

0.5

BU

WH

0.5

15A

5

BN

2.5

/3

9

K242

BK

0.5

5

BK

3

FB20

10A

P7400

422 RFS

GN

YE

0.7

5/1

428 SL

438 CLS

205

40A

FL4

30

141

10A

FB7

15

807 Z20LET

WH

BK

0.5

643

HZG

GN

2.5

601

FW

GN

1.5

1418

AB

WH

0.5

1330

DWA

GN

0.5

411

WL

GN

1

111 STA

GN

3

301 PKL

347 LSW

701 INS

1018 Z22SE

1206 EMP

1432 IMO

801

Z20LET

GN

GY

1.5

1232

ABS

GN

0.7

5

X34

8

BN

RD

2.5

/3B

KR

D 2

.5

Z2

2S

E

Z2

0L

ET

1005 Z22SE

2

BK

0.5

2

BK

4

1

WH

RD

0.5

S124 X1

4

BN

YE

0.5

BN

YE

0.5

701

INS

Z

20

LE

T

Z2

2S

E

X3

12

B

NY

E 0

.5

937 Z20LET

2

X4

1P

B

NR

D 2

.5

1444 SB

Page 1 of 3Speedster/VX220, model year 2003

12/26/2005http://localhost:9002/wt/control/Dispatcher?applic=wd&command=getPrintPage


30

BN

1

BN

2

BN

3

BN

1.5

BN

1.5

BN

3

BN

3

BN

BU

2

BN

3

BN

6

BN

4

BN

2

BN

BU

4

BN

1

BN

6

BN

6B

N 6

BN

0.7

5

531 2 4 5 6 7 8 9 1 42 3 5 6 7 8 9 1 2 43 6 7 8 9 1 2 3 654 7 8 9 1 2 3 4 65 7 8 9200 210 220 230 240

FB11

10A

FB8

7.5A

FB10

7.5A

FB12

25A

FB9

10A

FB19

10A

FB15

20A

2

BK

4

FL3

60A

VOLT DIAG

FB21

15A

FL4

40A

X1

2

BN

3B

N 3

FR1

20A

FB14

25A

331

BN

BU

1

329

FL

BN

BU

2

341

FL

BN

BU

2

507

NSW

RD

BU

2

1229

ABS

BN

BU

4

1027

Z22SE

BN

3

1

B

N 3

107STA

BN

2.5

/3

624

ZIG

VT

2

X1316

V

T 0

.5

3

4

B

K 0

.5

7

X1312

5

B

K 0

.5

P7401

FB13

7.5A

1306

ZV

VT

1303 PKL

BN

BU

1

344 LSW

1204

EMP

VT

2

1144

MK

BK

BN

3

631 IRL

VT

1.5

1337 DWA

245 DIAG

VT

2.5

/3

728 INS

805 Z20LET

1003 Z22SE

1335 DWA

1434 IMO

FL4

50A

1P

VT

1

1P

V25

1300

STA

RD

1

FR3

7.5A

945

Z20LET

VT

0.7

5

904Z20LET

Z2

0L

ET

Z2

2S

E

Z2

0L

ET

Z2

2S

E

211

7.5A

FB8

30

1420 AB

1332

DWA

VT

BK

0.5

1234 ABS

VT

YE

0.5

1437

IMO

WH

YE

0.5

410

WL

VT

1.5

1403

FF

VT

1




RD

GN

1

RD

GN

1

85

86

87A87

30R

DB

K 1

RD

OG

1

531 2 4 5 6 7 8 9 1 42 3 5 6 7 8 9 1 2 43 6 7 8 9 1 2 3 654 7 8 9 1 2 3 4 65 7 8 9300 310 320 330 340

2

BK

4

3

BN

BU

1

30

BN

BU

2

87

BU

BK

2

85

BU

WH

0.5

K2

1

1

BU

0.5

S3

.2.1.3

FB16

5A

FB17

5A

S4

4

GN

0.5

3B

NB

U 1

1

BK

0.5

2

RD

BU

1

2

BK

4

.2

5

LG

NP

K 1

5

3

2

BK

4

.41P

1P

.1

1

2

PARK

1P

1P

2

BK

4

5

BU

YE

1

1

BU

0.5

2

BK

0.5

3R

DG

N 1

K20

4

RD

BU

1

1P

1P

.3

5

BU

YE

1.5

4

BU

BK

1.5

6

BK

1.5

2

BK

1.5

86

BK

0.5

87

BU

YE

2

1

BK

0.5

4

GN

0.5

3

BN

BU

0.5

85

BU

0.5

30

BN

BU

2

K19

S22

2

BK

4

2

BK

4

1

GN

RD

0.7

5

3

RD

BK

0.7

5

E22

3

RD

OG

0.7

5

1

GN

WH

0.7

5

4

BU

BK

1.5

2

BK

1.5

6

BK

1.5

2

BK

4

5

BU

YE

1.5

.21P

.31P

.41P

1P

1P

1P

E23

.12

1

86

BK

0.5

HI-B

LO-B

LISW P7402

519 RL

RD

BK

0.5

/0.7

5

1208 EMP

623 ZIG

724 INS

545 RL

RD

OG

0.5

/0.7

5

X17 X18

X18X17X18

141

10A

FB7

15

402

WL

235

25A

FB14

30

141

10A

FB7

15

229

10A

FB19

30

232

30

229

10A

FB19

30

341

FL

345

LSW

345

LSW

409

WL

418

WL

234

25A

FB14

30

402

TL

GN

RD

1

745

INS

BU

WH

0.5

409

TL

GN

WH

1

502 NSW

446NSW

308PKL

BU

YE

1

307 PKL

BU

0.5

/1

504 NSW

333 FL

444 NSL

RD

GN

0.5




85 30

8786

01

1530

49LR31

531 2 4 5 6 7 8 9 1 42 3 5 6 7 8 9 1 2 43 6 7 8 9 1 2 3 654 7 8 9 1 2 3 4 65 7 8 9400 410 420 430 440

1

BK

0.5

4

RD

GN

0.5

2

3

RD

BU

1

S122

3

RD

BU

1

5

RD

YE

0.7

5

2

BK

0.5

1

GY

0.5

FB1

3A

2

BK

4

5

RD

YE

0.5

B

GN

WH

0.7

5

A

BK

0.7

5

H7

4

GN

RD

11

GN

WH

1.5

3

VT

BN

1.5

S6

6

VT

1.5

9

GN

1

2

BK

4

7

GN

WH

1

2

BK

0.5

4

VT

BN

1.5

3

GN

WH

1.5

2

BK

0.5

K31

2

BK

4

2

BK

4

A

BK

0.7

5

B

GN

RD

0.7

5

H6

B

GN

BN

0.7

5

S31

A

GN

YE

0.7

5

FOG-RSBULTURN

K5

X12

1

GN

VT

0.5

GN

VT

0.5

X12

3

BK

0.5

BK

0.5

BRAKE

5

BK

3

2

BK

0.5

E24

1

GN

VT

0.5

S292

1

GN

YE

0.7

5

1211

EMP

GN

BN

0.5

541

RFS

GN

BN

0.7

5

S432

1

GN

YE

0.7

5

4

GN

YE

0.7

5

3

GN

VT

0.7

5

815

Z20LET

BK

YE

0.5

816

GN

VT

0.5

P7403

Z2

0L

ET

Z2

0L

ET

Z2

2S

E

1237

ABS

GN

VT

0.7

5

818

Z20LET

BK

GY

0.5

1

BK

0.5

4

GN

YE

0.5

135

7.5A

FB5

15

2

2

BK

4

S28

CLUTCH

1339DWA

GN

RD

0.5

/1

341

FL

BU

YE

1

138

7.5A

FB6

15

214

10A

FB9

30

337 TLS

1340 DWA

GN

WH

0.5

/1

325

PKL

335TLS

135

7.5A

FB5

15

135

7.5A

FB5

15

517TL

547 TL

749 INS

747INS

336

TLS

GN

PK

1

313TL

GN

RD

0.5

/0.7

5

523

NSL

R

DY

E 0

.75

521

SL

GN

VT

0.7

5

327 TL

GN

WH

0.5

/0.7

5




RD

YE

0.7

5

GN

BN

0.7

5

86

85

87

30

531 2 4 5 6 7 8 9 1 42 3 5 6 7 8 9 1 2 43 6 7 8 9 1 2 3 654 7 8 9 1 2 3 4 65 7 8 9500 510 520 530 540

1

GN

BN

0.7

5

4

GN

VT

0.7

5

2

GN

RD

0.7

5

3

RD

BK

0.7

5

6

BK

1.5

.1 .2.4 .3.5

E3

1P

RD

BK

0.7

5

1P

BK

0.7

5

E10

2

GN

WH

0.7

5

4

GN

VT

0.7

5

6

BK

1.5

.5 .3 .2 .4.1

E4E111P

BK

0.7

5

3

RD

OG

0.7

5

1P

RD

OG

0.7

5

4

RD

BK

0.7

5R

DB

K 0

.75

2

GN

RD

0.7

5G

NR

D 1

X5

3

G

NW

H 1

1

RD

OG

0.7

5R

DO

G 0

.75

X5

6

GN

VT

0.7

5G

NV

T 0

.75

1

RD

YE

0.7

5

X5

5

BK

2.5

BK

3

5

BK

3

TL-L TL-RLPL

X7

1P

G

NB

N 0

.75

X6

1P

R

DY

E 0

.75

P7404

LHD

RHD LHD

RHD

LHD RHD

RHDLHD

RHD LHD

LHDRHD

1

BK

0.5

2

BK

0.5

FOG-F

2

BK

4

2

BK

4

X42

2

BK

1.5

BK

1.5

X41

2

BK

1.5

BK

1.5

1

RD

1.5

2

E18

X41

1

R

DB

N 1

.5

1

RD

1.5

E192

X42

1

R

DB

N 1

.5

5

RD

BN

2

1

RD

VT

0.5

3B

U 1

2

4

RD

GN

0.5

3

RD

BU

2

K4

S76

237

15A

FB21

30

325

PKL

345

LSW

447

NSL

322

5A

FB17

409

TLS

308

5A

FB16

402

TLS

431

SLS

422

SBL




M

31

53C

G

I 53E

1531B

M

W J

253A

1 I

53B 53

T 0 2 1 I T 0

53E

3 2 1 0

M

GN

1.5

531 2 4 5 6 7 8 9 1 42 3 5 6 7 8 9 1 2 43 6 7 8 9 1 2 3 654 7 8 9 1 2 3 4 65 7 8 9600 610 620 630 640

2

BK

4

1

GN

BK

0.5

2

BK

0.5

M26

2

BK

4

2

BK

0.5

5

K10

M16

9

.2

3

4

GN

1.5

.1

5

2

S228

2

BK

4

WI-FWA-F

1P

BK

0.5

1P

VT

1

E39

2

BK

4

R10

5

BK

3

2

BK

21P

RD

OG

0.7

5

1V

T 2

IRLCIG

1P

GN

2.5

1P

2

BK

4

S69

HEAT

1P

1P

X10

3

G

NB

U 1

.5

2

G

NG

Y 1

.5

1

GN

YE

2.5

GN

YE

2.5

X10

4

BK

2.5

BK

2.5

1

GN

YE

2.5

2

M12

1

GN

BU

1.5

2

GN

GY

1.5

R114

GN

YE

2.5

1

OG

PK

1

9

OG

VT

1.5

4

GN

BK

0.5

3

GN

1.5

P7405

5

BK

0.5

3

GN

1.5

4

BN

GN

1.5

1

RD

GN

1.5

2

BU

GN

1.5

126

15A.

FB4

15A

322

50A

FB17

206

20A

FR1

30

220

10A

FB11

30

123

20A

FB3

15A.

X25

2

VT

WH

0.5

1P

1P

VT

WH

0.5

X25

1

BK

0.5

BK

0.5

X26

1

BK

0.5

BK

0.5

X26

2

V

TW

H 0

.5

S391P

S38

1P

VT

WH

0.5

1P

VT

WH

0.5

1330 DWA

VT

WH

0.5

730 INS

DCS




V

P

KM/HMIN

1C LCDL

BK

WH

0.5

BK

WH

0.5

BK

WH

0.5

P

531 2 4 5 6 7 8 9 1 42 3 5 6 7 8 9 1 2 43 6 7 8 9 1 2 3 654 7 8 9 1 2 3 4 65 7 8 9700 710 720 730 740

A1

VT

0.5

.69

B10

A3

GN

0.5

A10

.1

B12

.5.4 .68

B2

B4

2

BK

4

1

BK

WH

0.5

2

BK

0.5

B21P

BK

0.5

1P

BK

GN

0.5

B1

2

BK

4

B1

.17

B3

.2

A

BN

BU

0.5

B3

X3

8

B

NB

U 0

.5

A6

A7

5

BK

3

.25

A5

.24

A4

A2

BK

0.5

2

BK

4

.6

A9

BU

WH

0.5

B6

RD

OG

0.5

B9

B11

1

RD

WH

0.5

2

BK

0.5

B5

BN

BU

0.5

.12 .19

A11

GN

RD

0.5

A12

GN

WH

0.5

H1

B6

A

GN

WH

0.7

5

B

BK

0.7

5

5

BK

3

P5

INS

.65.22

2

BK

4

.20.23.21

S125

X30

A

G

NB

K 0

.75

X30

D

B

K 0

.75

P7406

117

STA

BN

YE

0.5

1414

AB

BK

VT

0.5

1240

ABS

BK

YE

0.5

810 Z20LET

GN

BU

0.5

635

TKS

VT

WH

0.5

809 Z20LET

WH

BK

0.5

1241

WEG

YE

GY

0.5

141

10A

FB7

15

322

5A

FB17

211

7.5A

FB8

333

TLS

1010Z22SE

402

TL

409

TL

1436IMO

.76

B7

VT

PK

0.5

1347

DWA

1008 Z22SE

1007 Z22SE

812Z20LET

B3

1P

BU

GN

0.7

5

X34

6

BN

BU

0.5

Z

20

LE

T

Z2

2S

E

Z2

0L

ET

Z2

2S

E

Z2

2S

E




531 2 4 5 6 7 8 9 1 42 3 5 6 7 8 9 1 2 43 6 7 8 9 1 2 3 654 7 8 9 1 2 3 4 65 7 8 9800 810 820 830 840

T1

A5

ENGZ20LET

51

GN

GY

0.5

18

VT

0.5

13

BN

BU

0.5

35

GN

BU

0.5

20

WH

BK

0.5

2

WH

YE

0.5

59

YE

GY

0.5

25

GN

VT

0.5

57

BK

YE

0.5

4

YE

0.5

32

2

BK

1.5

3

WH

0.5

X33

5

GN

GY

1.5

BK

1.5

4

BN

1

1P

BK

0.5

C11

15

6

BU

0.7

5

5

GN

0.5

16

31

1

2

RD

WH

0.7

5

Y8

35

BN

0.5

10

GY

RD

0.5

3

BK

YE

0.5

2

1

B35

36

YE

0.5

42

GY

BK

0.5

7

RD

0.5

2

2

B34 B117 B118

17

BN

BU

0.7

5

4

25

BN

BK

0.5

8

BN

WH

0.5

4

1

RD

WH

0.7

5

57

BN

WH

0.5

41

BN

BK

0.5

3

3

49

BN

BU

0.7

5

45

BN

0.5

1

RD

WH

0.7

5

3

2

1

3

2

BN

0.5

9

BN

0.5

2

BN

GN

0.5

55

1

BN

BU

0.5

B61

38

5

BU

WH

0.5

4

RD

0.5

B46

6

2

RD

BU

0.5

3

RD

0.5

B211

4

BU

WH

0.5

22

X31

X32

P7407

4

G

NG

Y 1

.5

X2

5

G

NG

Y 0

.5

144

10A

FB20

15

X3

13

V

T 0

.5

X3

10

B

NB

U 0

.5

211

7.5A

FB8

30

743

INS

2

W

HB

K 0

.5

X2

9

G

NB

U 0

.5

718

INS

733

INS

WH

BK

0.5

111

STA

WH

BK

0.5

X2

13

B

UG

Y 0

.5

11

G

NV

T 0

.5

29

BU

GY

0.5

10

B

KY

E 0

.5

1143

MK

428

SLS

429

SLS

11

Y

EG

Y 0

.5

X3

9

W

HY

E 0

.5

1243

WEG

1433

IMO

7

B

KG

Y 0

.5

439

CLS

8

BK

GY

0.5

7

V

TO

G 0

.5

45

VT

OG

0.5

944

Z20LET

4

B

UW

H 0

.5

2

B

NG

N 0

.5

X35

3

X35

1

BN

0.5

X36

4

X36

3

BN

0.5

2

R

DW

H 0

.5

5

B

UW

H 0

.5

932

Z20LET




85 87

3086 86

85 87

30

UP M

M

85

86

87

30

M

531 2 4 5 6 7 8 9 1 42 3 5 6 7 8 9 1 2 43 6 7 8 9 1 2 3 654 7 8 9 1 2 3 4 65 7 8 9900 910 920 930 940

A5

K18

Y9.1 Y9.2 Y9.4Y9.3

ENGZ20LET

1

RD

BU

0.5

2

51

BN

RD

0.5

18

BN

BU

0.5

2

2

BN

GN

0.5

2

2

34B

NY

E 0

.5

1

BN

3

2

BN

0.5

1

WH

VT

2

19

BN

YE

0.5

4

3

4

62

WH

VT

0.5

K163

BN

GY

1.5

1

RD

BU

0.5

1

RD

BU

0.5

1

RD

BU

0.5

1

YE

0.5

6

BN

0.5

4

BK

0.5

3

BU

0.5

2

GN

0.5

5

WH

0.5

4

37

54

22

21

5

B19

49

RD

BU

0.5

33

RD

BU

0.5

17

RD

BU

0.5

2

WH

0.5

3

BK

WH

0.5

B110

1

GN

0.5

53

23

56

BK

WH

0.5

3

5

1

BN

YE

0.5

4

BK

YE

0.5

11

BN

YE

0.5

43

BN

YE

0.5

28

BK

YE

0.5

60

BK

YE

0.5

39

BN

WH

0.5

Y11

6

2

23

BN

GN

0.5

58

BN

0.5

3

BK

2.5

1P

2

3

4

1

BK

0.7

5

5

BK

3

2

BN

VT

0.7

5

M55

X34

3

W

H 1

1

VT

0.7

5

2

VT

0.5

K82

1

X34

4

GN

0.7

5B

K 1

Y2

B30

2

BN

GN

0.5

1

BN

0.5

21

37

X31

X31

X32

X32

P7408

2

GN

0.5

3

BU

0.5

4

BK

0.5

X3

5

WH

0.5

6

BN

0.5

1

YE

0.5

12

B

NY

E 0

.5

X2

1

R

DB

U 2

/3

205

50A

FL4

30

2

RD

BU

0.5

1129

FCO

X2

8

W

HV

T 0

.5

X33

3

R

DB

U 2

.5

X2

3

R

DB

U 1

.5

6

R

DW

H 2

.5

1136

KSP

BN

GY

1.5

2

1

RD

BU

0.5

Y5

33

BN

RD

0.5

X37

2

X37

1

R

DW

H 0

.5

849

Z20LET

RD

WH

2.5

50

BN

WH

0.7

5

X33

2

B

NW

H 0

.75

X2

6

GN

0.7

5

1128

FCO

RD

BU

2

141

10A

FB7

15

209

7.5A

FR3

30

823

Z20LET

VT

OG

0.5




86 30

85 87 87A

UP

87

30

86

85

531 2 4 5 6 7 8 9 1 42 3 5 6 7 8 9 1 2 43 6 7 8 9 1 2 3 654 7 8 9 1 2 3 4 65 7 8 91000 1010 1020 1030 1040

19

GN

0.5

30

GN

PK

0.5

7

BN

RD

0.5

18

22

A433

A

BN

GN

0.5

B

BN

0.5

B30

A

BU

RD

0.5

B

BN

0.5

B12

38

41

A

BN

0.5

B13

B

BN

BK

0.5

39

19

A

BN

WH

0.5

B

BN

GN

0.5

B34

2

1

E

BK

BN

0.5

A

BN

0.5

D

BK

WH

0.5

C

BN

WH

0.5

B

BN

BU

0.5

40

46

32

11

4

BN

0.5

A

BK

BN

0.7

5

B

GN

0.7

5

C

BK

WH

0.7

5

B21

12

35

58

A

BN

BK

1

B

BK

RD

0.7

5

F

BK

YE

0.7

5

G

BK

BU

0.7

5

E

BN

1

T1

27

17

D

BK

WH

0.7

5

56

54

4

BN

1

3

BN

3

1

2

4

BN

0.5

K18

X2

12

G

NP

K 0

.5

5

A

RD

BK

0.5

B

Y9.1

34

BN

BU

0.5

Y9.2B

10

BN

GN

0.5

Y9.3B

B

Y9.4

3

BN

YE

0.5

64

RD

BK

0.5

63

RD

BK

0.5

20

VT

0.5

X3

13

VT

0.5

VT

0.5

X3

9W

HY

E 0

.5W

HY

E 0

.5

59

WH

YE

0.5

X3

10

B

NB

U 0

.5

63

BN

BU

0.5

11

Y

EG

Y 0

.5

18

YE

GY

0.5

X2

9

G

NB

U 0

.5

2

W

HB

K 0

.5

9

WH

BK

0.5

25

GN

BU

0.5

64

X2

13

B

UG

Y 0

.5

13

BU

GY

0.5

ENGZ22SE

5

G

N 0

.5

A

RD

BK

0.5

A

RD

BK

0.5

A

RD

BK

0.5

61

31

21

49

53

Y4

X2

1

B

NP

K 2

1P

BK

1

C1

P7409

X21 X22

X22 X21

X3

5W

H 0

.5

B19

5

WH

0.5

6

BN

0.5

1

YE

0.5

6B

N 0

.5

4

BK

0.5

3

BU

0.5

2

GN

0.5

2

GN

0.5

3

BU

0.5

4

BK

0.5

1

YE

0.5

204

40A

FL4

30

141

10A

FB7

15

1433

IMO

1243

WEG

1143

MK

743

INS

718

INS

733

INS

WH

BK

0.5

111

STA

WH

BK

0.5

211

7.5A

FB8

3

WH

VT

2

4

1

2

K16

1129

FCO

X2

8

W

HV

T 0

.5

29

WH

VT

0.5

1049

31

BK

1

1136

KSP

BN

GY

1.5

1128

FCO

BN

2

5

BK

3

1021

Z22SE

X38

B

B

NB

K 0

.5

A

B

N 0

.5

6

RD

WH

1.5

X33

4

RD

BK

2.5

1119

Z22SE

RD

BK

0.5

1001

Z22SE

RD

WH

1.5

1047

Z22SE




MM

M

86

85

30

87

531 2 4 5 6 7 8 9 1 42 3 5 6 7 8 9 1 2 43 6 7 8 9 1 2 3 654 7 8 9 1 2 3 4 65 7 8 91100 1110 1120 1130 1140

30

BK

BN

3

87

85

86

BK

BN

0.5

2

BK

4

A

BK

GN

3

B

BK

3

FR2

20A

1

S94

K13

M19M21

5

BK

3

3

BK

2.5

55

BU

0.5

45

BK

RD

0.5

15

BN

RD

0.5

14

BN

WH

0.5

36

BN

0.5

13

BN

WH

0.5

16

BN

RD

0.5

26

BU

0.5

57

BK

RD

0.5

43

BN

0.5

Y29

FI-PU ECENGZ22SE

C

BK

RD

0.5

A

BU

0.5

H

BK

RD

0.5

G

BN

0.5

E

BN

WH

0.5

F

BN

RD

0.5

B

BN

0.5

DB

U 0

.5

21

BN

0.5

50

49

BN

RD

0.5

B

A

BK

BN

0.5

C

D

RD

WH

0.5

B117

44

BN

0.5

51

BN

RD

0.5

52

B1183

4

RD

WH

0.5

2

1

BK

BN

0.5

A41P

X30

B

B

NG

Y 1

/1.5

X30

C

B

K 1

P7410

X22

X22

820Z20LET

B

UG

Y 0

.5

1012Z22SE

223

25A

FB12

30

914 Z20LET

1022 Z22SE

1

PK

WH

0.7

5

3

BK

0.7

5

4

BK

0.5

2

WH

OG

0.5

1321

ZV

FCO

2

BK

4

2

909 Z20LET

VT

21022 Z22SE

906 Z20LET

1027 Z22SE

RD

BU

2

K103

ZV

9

BN

RD

0.5

1045

Z22SE

RD

WH

1.5

B

A

RD

WH

0.5

Y5

3

VT

2




=Z22SE

=Z20LET

=Z22SE

=Z20LET

531 2 4 5 6 7 8 9 1 42 3 5 6 7 8 9 1 2 43 6 7 8 9 1 2 3 654 7 8 9 1 2 3 4 65 7 8 91200 1210 1220 1230 1240

2

BK

4

A216

BK

4

19

BK

4

B25

14

25

B26

13

12

B27

23

22

B28

10

9

17

BN

BU

4

18

BN

BU

4

15

GN

0.7

5

11

VT

YE

0.5

3

YE

GY

0.5

20

BK

YE

0.5

24

GN

VT

0.7

5

ABS

1

BK

WH

0.5

16

4

BK

2

2

VT

2

1

BK

4

A14

B36

2

BK

GY

0.5

W6

13

12

9

3

RD

BK

0.5

8

GN

1

2

BK

4

A

YE

0.7

5

B

PK

0.7

5

B

GN

0.7

5

A

GY

0.7

5

A

VT

0.7

5

B

BN

0.7

5

A

RD

0.7

5

B

BU

0.7

5

RADIO

1P

VT

OG

0.5

X12

2

V

TO

G 0

.5

7

P7411

240

20A

FB15

30

141

10A

FB7

15

308

5A

FB16

424

SBL

1243

WEG

6

GN

BN

0.5

5

YE

GY

0.5

1P

BK

GY

1

1P

BK

WH

1

B38

15

11

1P

BK

WH

1

1P

BK

GY

1

B39

1

BK

WH

0.5

2

BK

GY

0.5

B37

10

14

X40

1P

1P

1P

201

60A

FL3

30

147

10A

FB22

15

249

DIAG

433

SLS

707

INS

739

INS

YE

GY

0.5

825 Z20LET

YE

GY

0.5

1014 Z22SE

1213 EMP




M M

85

86 87A87

30

VT

1

531 2 4 5 6 7 8 9 1 42 3 5 6 7 8 9 1 2 43 6 7 8 9 1 2 3 654 7 8 9 1 2 3 4 65 7 8 91300 1310 1320 1330 1340

11

4

11

GN

0.5

12

A13

3

2

4

B48

5

BK

3

S161

2

2

BK

4

S1261

BK

0.5

2

RD

PK

0.5

2

YE

0.5

3

PK

BK

0.5

1

PK

0.5

B121

10

1

7

VT

0.5

1

GN

WH

0.5

3

GN

RD

0.5

2

VT

1.5

5

BU

0.7

5

6

VT

0.7

5

9

BK

0.7

5

5

BK

3

4

BK

0.5

2

BK

4

10

BK

1

X8

2

R

DG

Y 0

.5

X8

1

B

K 0

.5

17

2

BK

4

2

BK

0.5

1

VT

PK

0.5

H11

14

VT

BK

0.5

ATWU

8

BK

0.5

P7412

X23

X23 X24

X249

VT

0.7

5

4

PK

WH

0.7

5

8

7

A12

1

R

D 0

.75

X14

2

BU

0.7

5B

U 0

.75

X15

2

BU

0.7

5B

U 0

.75

1

R

D 0

.75

2

RD

0.7

5

1

M21

M3

2

RD

0.7

5

2

BK

4

10

BK

0.7

5

S871

BK

0.7

5

2

BK

4

2

6

2

6

1125

FCO

PK

WH

0.7

5

1

PK

GN

0.7

5

3

VT

YE

1

2

VT

WH

0.5

4

BK

0.5

1

K104

226

7.5A

FB13

30

5

VT

12

1

VT

0.5

S143

ZV

132

2A

FB2

15

242

DIAG

211

7.5A

FB8

30

220

10A

FB11

30

402

TL

409

TL

737

INS

V

TP

K 0

.5

635

TKS

VT

WH

0.5

KEY_CDL

2 4

FR4

7.5A

1

BK

20

-

BK

1

207

20A

FR1

30

RD

1

G5

+

RD

1.5

Z2

0L

ET

Z2

2S

E

ZV




=Z20LET

=Z22SE

531 2 4 5 6 7 8 9 1 42 3 5 6 7 8 9 1 2 43 6 7 8 9 1 2 3 654 7 8 9 1 2 3 4 65 7 8 91400 1410 1420 1430 1440

2

BK

4

2

BK

4

2

1

B

K 0

.5

8

X20

7

7

BK

0.5

8

9

15

45

R5 R6

30

VT

1

86

VT

0.5

87

85

VT

BK

0.5

W1

S24

1

RD

BU

0.5

2

RD

BU

0.5

5

WH

0.5

A1

B51

1P

VT

YE

1

1P

BK

1

K12

HOR AIR

7

4

BK

0.5

5

GN

0.5

2

9

VT

0.5

A17

2

BK

4

6

WH

YE

0.5

IMMO

2

WH

BU

0.5

1

WH

YE

0.5

1

BN

0.5

2

BN

BU

0.5

6

BK

VT

0.5

12

VT

YE

0.5

1P

X19

B

B

N 0

.5

A

B

NW

H 0

.5

P7413

1016 Z22SE

827 Z20LET

WH

YE

0.5

743

INS

BN

BU

0.5

5

BK

1

1

2

2

1

R1

2

GN

0.5

1

H22

2

BK

0.5

1

BK

VT

0.5

S37

J

2

BK

4

SB

217

7.5A

FB10

30

141

10A

FB7

15

249

DIAG

247

DIAG

211

7.5A

FB8

30

141

10A

FB7

15

130

STA

15

705

INS

BK

VT

0.5



Components

A-codes diagramA1 14A2 Control unit - Anti-lock Brake System 12A4 10,11A5 8,9A12 Control unit - Central locking 13A13 Control unit - Anti-theft warning system 13A14 Radio 12A17 Control unit - Immobilizer 14

B-codes diagramB1 Switch - Brake fluid 7B2 Switch - Parking brake 7B3 Switch - Oil pressure Instrument 7B6 Switch - Minimum capacity, coolant 7B12 Sensor - Coolant temperature 10B13 Sensor - Temperature, intake air 10B19 Sensor - Pedal position 9,10B21 Sensor - Absolute pressure, intake manifold 8,10B25 Sensor - Wheel speed, front, left 12B26 Sensor - Wheel speed, front, right 12B27 Sensor - Wheel speed, rear, left 12B28 Sensor - Wheel speed, rear, right 12B30 Sensor - Knock control 1 9,10B34 Impulse sensor - Crankshaft 8,10B35 Sensor - Camshaft 8B36 Loudspeaker - Front, left 12B37 Loudspeaker - Front, right 12B38 Loudspeaker - Rear, left 12B39 Loudspeaker - Rear, right 12B46 Air mass meter 8B48 Power sounder - Anti-theft warning system 13B51 Trumpet horn 14B61 Sensor - Coolant temperature (gauge) 8B110 Sensor - Atmospheric pressure 9B117 Sensor - Oxygen, mixture control, heated 8,11B118 Sensor - Oxygen, catalytic converter check 8,11B121 Sensor - Anti-theft warning unit, passenger compartment 13

C-codes diagramC1 Condenser - Ignition coil 8,10

E-codes diagramE3 Rear lamp unit - Left 5E3.1 Tail lamp - Left 5E3.2 Stop lamp - Left 5E3.3 Reversing lamp - Left 5

Control unit - Airbag

Control unit – Multec (Z22SE)Control unit – Motronic (Z20LET)

E3.4 Turn signal lamp - Rear, left 5E3.5 Fog lamp - Rear, left 5E4 Rear lamp unit - Right 5E4.1 Tail lamp - Right 5E4.2 Stop lamp - Right 5E4.3 Reversing lamp - Right 5E4.4 Turn signal - Rear, right 5E4.5 Fog lamp - Rear, right 5E10 Lamp - Licence plate, left 5E11 Lamp - Licence plate, right 5E18 Fog lamp - Front, left 5E19 Fog lamp - Front, right 5E22 Headlamp - Left 3E22.1 Headlamp - Left - low beam 3E22.2 Headlamp - Left - high beam 3E22.3 Headlamp - Left - turn signal lamp 3E22.4 Headlamp - Left - parking lamp 3E23 Headlamp - Right 3E23.1 Headlamp - Right - low beam 3E23.2 Headlamp - Right - high beam 3E23.3 Headlamp - Right - turn signal lamp 3E23.4 Headlamp - Right - parking lamp 3E24 Stop lamp - Centre position 4E39 Lamp - Passenger compartment 6

F-codes diagramFB1 Fuse – Fog lamps 4FB2 Fuse – Anti theft warning system 1FB3 Fuse – Heater blower 1FB4 Fuse – Windscreen wiper 1FB5 Fuse – Reverse lamp/Stop lamps 1FB6 Fuse – Hazard lamps 1FB7 Fuse – Engine 1FB8 Fuse – Instruments 2FB9 Fuse – Hazard lamps 2FB10 Fuse – Horn 2FB11 Fuse – Interior Lamp 2FB12 Fuse – Engine cooling 2FB13 Fuse – Central door locking 2FB14 Fuse – Front lamps 2FB15 Fuse – Radio 2FB16 Fuse – side lights left 3FB17 Fuse – side lights right 3FB19 Fuse – light switch 2FB20 Fuse – Engine (Z20LET) 1FB21 Fuse – Front fog lamps 2FB22 Fuse – ABS 1FL1 Main fuse Start & Charging Voltage distribution Ignition switch 1FL3 Main fuse Voltage distribution ABS 2

FL4 Main fuse Voltage distribution Engine 2FR1 Fuse – Cigarette lighter 2FR2 Fuse – fuel pump 11FR3 Fuse – Additional engine cooling (Z20LET) 2FR4 Fuse – central locking 13

G-codes diagramG1 G1 Battery Start & Charging/Voltage distribution 1G2 G2 Alternator Start & Charging/Voltage distribution 1G5 Battery - Back-up power, central door locking 13

H-codes diagramH1 Instrument 7H1.1 Charging indicator lamp 7H1.2 7H1.4 7H1.5 7H1.6 7H1.12 7H1.17 7H1.19 7H1.20 Illumination - LCD display 7H1.21 Illumination - Instrument 7H1.22 Indicator - Coolant temperature 7H1.23 Fuel indicator 7H1.24 Tachometer 7H1.25 Speedometer - Electronic 7H1.65 Warning buzzer 7H1.68 7H1.69 7H1.76 7H6 Turn signal lamp - Side, left 4H7 Turn signal lamp - Side, right 4H11 Indicator - Anti-theft warning system 13H22 14

K-codes diagramK2 Relay - High beam 3K4 Relay - Fog lamp, front 5K5 Relay - Fog lamp, rear 4K10 Relay - Wiper, windscreen (Stage 1/Interval) 6K12 Relay - Trumpet horn 14K13 Relay - Radiator fan 11K16 Relay - Fuel pump 9,10K18 Relay - Engine control unit 9,10K19 Relay - Low beam 3K20 Relay - Parking lamp 3K24 Relay - Starter Start & Charging/Voltage distribution 1K31 Flasher unit 4

Telltale - Oil pressureTelltale - AirbagTelltale - Anti-lock Brake SystemTelltale - EngineTelltale - High beamTelltale - Brake systemTelltale - Turn signal lamp

Telltale - Parking brakeTelltale - Coolant levelTelltale - Gear shift up/Anti-theft warning system

Telltale - Seat belt warning

K82 Relay - Pump, coolant additional 9K103 Relay - Impact, unlock doors 11K104 Relay - Back-up power, central door locking 13

diagramM1 Starter Start & Charging/Voltage distribution 1M2 Motor - Central locking, driver door 13M3 Motor - Central locking, front passenger door 13M12 Motor - Blower, passenger compartment 6M16 Motor - Wiper, windscreen 6M19 Motor - Radiator fan 11M21 Pump - Fuel 11M26 Pump - Washer, windscreen 6M55 Pump - Coolant, additional 9

P-codes diagramP5 Sensor - Fuel tank content 7

R-codes diagramR1 14R5 14R6 14R10 Cigarette lighter 6R11 6

S-codes diagramS1 Switch - Starter Start & Charging Voltage distribution 1S2 Switch unit - Light 3S3 Switch unit - Steering column 3S3.1 Switch - High beam 3S3.2 Switch - Turn signal 3S3.3 Switch - Headlamp flash 3S4 Switch - Parking lamp 3S6 Switch - Hazard light 4S16 Switch - Engine hood, anti-theft warning system 13S22 Switch - Wiper unit 6S22.1 Switch - Wiper, windscreen 6S22.2 Switch - Washer, windscreen 6S24 Switch - Trumpet horn 14S28 Switch - Clutch Pedal 4S29 Switch - Stop lamp, single 4S31 Switch - Reversing lamp 4S37 Switch - Seat belt 14S38 Contact switch - Driver door 6S39 Contact switch - Front passenger door 6S43 Switch - Stop lamp, double 4S69 Switch - Blower, heating 6S76 Switch - Fog lamps, front 5S87 Switch - Central locking (instrument) 13

M-codes

Squib - Airbag, driverSquib - Belt pretensioner, driverSquib - Belt pretensioner, front passenger

Preresistor - Blower, heating

S94 Impact switch - Fuel cut off 11S122 Switch - Fog lamps, rear 4S124 Switch - Starter button Start & Charging Voltage distribution 1S125 Switch - Illumination/Reset trip odometer 7S126 Switch - Front bonnet, anti-theft warning system 13S143 Switch - Back-up power, central door locking 13

T-codes diagramT1 Ignition coil - Direct ignition 8,10

V-codes diagramV25 Diode - Back-up power 2

diagramW1 Contact unit 14W6 Antenna - Radio 12

X-codes diagramX1 Main harness & Battery positive Start & Charging/Voltage distribution 1,2X2 Main harness & Extension harness, engine 8,9,10X3 Main harness & Extension harness, engine 1,7,8,9,10X4

Main harness & Extension harness, engine Start & Charging/Voltage distribution 1X5 Main harness & Rear Licence plate lamps/Tail lamps 5X6 Main harness & Rear (Fog lamp) 5X7 Main harness & Rear (Reversing lamp) 5X8 Main harness & Extension harness, boot switch 13X10 Main harness & Interior fan 6X12 Main harness & Roll hoop Radio/Stop lamp switch 4,12X13 Diagnostic link Diagnostic link 2X14 Main harness & Driver door 13X15 Main harness & Front passenger door 13X17 Main harness & Switch unit - Steering column High beam/Low beam 3X18 Main harness & Switch unit - Steering column High beam/Low beam 3X19 Contact unit & Switch - Trumpet horn 14X20 Main harness & Contact unit 14X21 10X22 10,11X23 Main harness & Control unit - Anti-theft warning system 13X24 Main harness & Control unit - Anti-theft warning system 13X25 Main harness & Extension harness, contact switch - Driver door 6X26 Main harness & Extension harness, contact switch - Passenger door 6X30 Fuel tank & Fuel pump/sensor Fuel pump/sensor Instrument 7,11X31 8,9X32 8,9X33 Extension harness, engine & Engine 8,9,10X34 Extension harness, engine Instrument/Start & Charging/Voltage distribution 1,7,9X35 Main harness & Engine Engine Z20LET 8X36 Main harness & Engine Engine Z20LET 8

W-codes

Extension harness, engine & Control unit – Multec (Z22SE)Engine & Control unit – Multec (Z22SE)

Extension harness, engine & Control unit – Motronic (Z20LET)Engine & Control unit - Motronic (Z20LET)

X37 Main harness & Engine Engine Z20LET 9X38 Extension harness, engine & Engine 10X40 Main harness & Roll hoop 12X41 Main harness & Extension harness, fog lamp, front left 5X42 Main harness & Extension harness, fog lamp, front right 5

Y-codes diagramY2 Actuator - Recirculation 9Y4 Solenoid valve - Exhaust gas recirculation 10Y5 Solenoid valve - Tank ventilation Engine 9,11Y8 Solenoid valve - Boost pressure regulation 8Y9.1 Injection valve - Cylinder 1 9,10Y9.2 Injection valve - Cylinder 2 9,10Y9.3 Injection valve - Cylinder 3 9,10Y9.4 Injection valve - Cylinder 4 9,10Y11 9Y29 11

Throttle valve – Positioner (Z20LET)Throttle valve – Positioner (Z22SE)

SystemsABS Anti-lock Brake System HOR Trumpet hornAIR IMMO ImmobiliserATWU Anti-theft warning system INS InstrumentBRAKE Stop lamp switch IRL Interior lightsCIG Cigarette lighter KEY_CDL Key-less entry, central door lockingCLUTCH Clutch switch LISW Light switchDCS Door contact switch LPL Licence plate lampsEC Engine cooling RADIO RadioENGZ20LET Engine Z20LET SB Seat belt switchENGZ22SE Engine Z22SE SBUL Switch - Reversing lampFCO Fuel cut-off STA+CHA Start & ChargingFI-PU Fuel pump TL-L Tail lamp, leftFOG-F Fog lamps, front TL-R Tail lamp, rightFOG-R Fog lamps, rear TURN Turn signal lampsHEAT Heating VOLT Voltage distributionHI-B High beam WA-F Windscreen washer

WI-F Windscreen wiper

Wiring ColoursBK Black OG OrangeBN Brown PK PinkBU Blue RD RedGN Green VT VioletGY Gray WH WhiteLGN Light Green YE Yellow

Grounding Points1 Chassis front 4 Engine2 Battery 5 Chassis rear3 Engine

Airbag

Abbreviations15 Ignition voltage FR3 Fuse FR330 Constant voltage FW Windscreen wiper AB HZG HeatingABS Anti-lock Brake System IMO ImmobiliserCLS Clutch switch INS InstrumentDIAG Diagnostic link IRL Interior lampDWA Anti-theft warning system J JapanEMP Radio KSP Fuel pumpFB2 Fuse FB2 LHD Left-hand driveFB3 Fuse FB3 LSW Light switchFB4 Fuse FB4 MK Engine coolingFB7 Fuse FB7 NSL Fog lamps, rearFB8 Fuse FB8 NSW Fog lamps, frontFB10 Fuse FB10 PKL Parking lampsFB11 Fuse FB11 RFS Reversing lampsFB12 Fuse FB12 RHD Right-hand driveFB13 Fuse FB13 RL Rear LampsFB14 Fuse FB14 SB Seat belt switchFB15 Fuse FB15 SBL Switch - Reversing lampFB16 Fuse FB16 SL Stop lampsFB17 Fuse FB17 SLS Stop lamp switchFB19 Fuse FB19 STA Start & ChargingFB20 Fuse FB20 TKS Door contact switchFB21 Fuse FB21 TL Turn signal lampsFB22 Fuse FB22 TLS Turn signal lamps - SwitchFCO Fuel cut-off WEG Vehicle speed signalFF Trumpet horn WL Hazard warning lampsFL Front Lamps Z20LET Engine Z20LETFL3 Main fuse FL3 Z22SE Engine Z22SEFL4 Main fuse FL4 ZIG Cigarette lighterFR1 Fuse FR1 ZV Central door locking

Airbag

vx220 wiring diagrams - zinc protest wiring diagrams.pdfwelcome to rally's vx220 wiring diagram...

Documents