w i a sts during sublimation gro wth of sic: dep endence on apparatus design j urgen geiser 1, olaf...

20
W I A S

Upload: others

Post on 19-Mar-2021

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

Weierstra�-Institutf�ur Angewandte Analysis und Sto hastikim Fors hungsverbund Berlin e.V.Preprint ISSN 0946 { 8633Transient Numeri al Study of TemperatureGradients During Sublimation Growth of SiC:Dependen e on Apparatus DesignJ�urgen Geiser1, Olaf Klein1, and Peter Philip2submitted: 12th De ember 20051 Weierstrass Institutefor Applied Analysisand Sto hasti sMohrenstrasse 39D-10117 BerlinGermanyE-Mail: geiser�wias-berlin.deklein�wias-berlin.de 2 Institute for Mathemati sand its Appli ations (IMA)University of Minnesota400 Lind Hall207 Chur h Street S.E.Minneapolis, MN 55455-0436USAE-Mail: philip�ima.umn.eduNo. 1080Berlin 2005W I A S2000 Mathemati s Subje t Classi� ation. 80A20 80M25 76R50 65Z05 35K55.Key words and phrases. Numeri al simulation. SiC single rystal. Physi al vapor transport.Heat transfer. Temperature gradients. Nonlinear paraboli PDE's.2003 Physi s Abstra t Classi� ations. 02.60.Cb 81.10.Bk 44.05.+e 47.27.Te.This work has been supported by the DFG Resear h Center Matheon { "Mathemati s for keyte hnologies" (FZT 86) in Berlin and by the Institute for Mathemati s and its Appli ations (IMA)in Minneapolis.

Page 2: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

Edited byWeierstra�-Institut f�ur Angewandte Analysis und Sto hastik (WIAS)Mohrenstra�e 3910117 BerlinGermanyFax: + 49 30 2044975E-Mail: preprint�wias-berlin.deWorld Wide Web: http://www.wias-berlin.de/

Page 3: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

Abstra tUsing a transient mathemati al heat transfer model in luding heat on-du tion, radiation, and radio frequen y (RF) indu tion heating, we numeri- ally investigate the time evolution of temperature gradients in axisymmetri growth apparatus during sublimation growth of sili on arbide (SiC) bulksingle rystals by physi al vapor transport (PVT) (modi�ed Lely method).Temperature gradients on the growing rystal's surfa e an ause defe ts.Here, the evolution of these gradients is studied numeri ally during the heat-ing pro ess, varying the apparatus design, namely the amount of the sour epowder harge as well as the size of the upper blind hole used for ooling ofthe seed. Our results show that a smaller upper blind hole an redu e thetemperature gradients on the surfa e of the seed rystal without redu ing thesurfa e temperature itself.1 Introdu tionSili on arbide (SiC) is a wide-bandgap semi ondu tor used in high-power and high-frequen y industrial appli ations: SiC serves as substrate material for ele troni andoptoele troni devi es su h as MOSFETs, thyristors, blue lasers, and sensors (see [1℄for a re ent a ount of advan es in SiC devi es). Its hemi al and thermal stabilitymake SiC an attra tive material to be used in high-temperature appli ations as wellas in intensive-radiation environments. For an e onomi ally viable industrial use ofSiC, growth te hniques for large-diameter, low-defe t SiC boules must be available.Re ent years have seen steady improvement (see [2℄) of size and quality of SiC single rystals grown by sublimation via physi al vapor transport (PVT, also known asmodi�ed Lely method, see e.g. [3, 4℄). However, many problems remain, warrantingfurther resear h.Typi ally, modern PVT growth systems onsist of an indu tion-heated graphite ru- ible ontaining poly rystalline SiC sour e powder and a single- rystalline SiC seed(see Fig. 1). The sour e powder is pla ed in the hot zone of the growth apparatus,whereas the seed rystal is ooled by means of a blind hole, establishing a temper-ature di�eren e between sour e and seed. As the SiC sour e is kept at a highertemperature than the ooled SiC seed, sublimation is en ouraged at the sour e and rystallization is en ouraged at the seed, ausing the partial pressures of Si, Si2C,and SiC2 to be higher in the neighborhood of the sour e and lower in the neigh-borhood of the seed. As the system tries to equalize the partial pressures, sour ematerial is transported to the seed whi h grows into the rea tion hamber.Controlling the temperature distribution in the growth apparatus is essential toa hieve low-defe t growth of large SiC bulk single rystals. Experimental eviden eshows that growth on the seed rystal an already o ur during the heating phase[6℄, and experimental eviden e also indi ates that redu ing temperature gradients1

Page 4: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

�PTseed��Tsour eporous graphitegasSiC rystalSiC powderinsu-lationblind hole(for ooling of seed)�� �top

�bottom opperindu tion oil rings

Figure 1: Setup of growth apparatus a ording to [5, Fig. 2℄.(and resulting thermal stresses) on the surfa e of the seed rystal redu es the defe trate in the as-grown rystal [7, 8, 9℄. However, owing to the high temperatures,experimental veri� ation of the orrelation between the design of the growth ap-paratus and the temperature distribution inside the growth hamber is extremelydiÆ ult and ostly. In onsequen e, the development of numeri al models and soft-ware and their appli ation to PVT growth of SiC rystals has been an a tive �eld ofresear h in re ent years, see, e.g., [10, 11, 12, 13, 14℄ and referen es therein. Whiletemperature �elds in SiC growth systems and their dependen e on PVT apparatusdesign has been the subje t of many, both transient and stationary, numeri al stud-ies (in luding the above-quoted papers), the authors are not aware of a transientnumeri al investigation of the temperature gradient evolution in luding the heatingstage, even though redu ing temperature gradients in the initial growth stages is ondu ive to redu ing rystal defe ts. It is the goal of the present paper to nu-meri ally simulate the evolution of the temperature �eld during the heating phase,assessing how varying the size of the upper blind hole and the size of the sour epowder harge an be used to redu e the temperature gradients.The paper is organized as follows: In Se . 2, we des ribe the mathemati al model for2

Page 5: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

the heat transfer and for the indu tion heating. The employed numeri al methodsand the implementation tools are overed in Se . 3. We present our numeri alexperiments in Se . 4, where the general setting is detailed in 4.1, and numeri alresults analyzing the e�e t of the size of the upper blind hole as well as the amountof the sour e powder on the evolution of the temperature gradients on the surfa eof the SiC seed rystal are reported on and dis ussed in 4.2.2 Modeling of Heat Transfer and Indu tion Heat-ingThe numeri al results of Se . 4 below are based on our previously published modelof transient heat transport in indu tion-heated PVT growth systems (see [15, 12℄and referen es therein). For the onvenien e of the reader, we brie y re all the s opeand assumptions of the model as well as the main governing equations, interfa e,and boundary onditions. The heat transport model in ludes ondu tion throughsolid materials as well as through the gas phase as des ribed by the transient heatequations �m �t em + div ~qm = fm; (1a)~qm = ��m(T )rT in m; (1b)where the index m refers to a material that an be either the gas phase or a solid omponent of the growth apparatus, �m denotes mass density, t denotes time, emdenotes internal energy, ~qm denotes heat ux, fm denotes power density (per vol-ume) aused in ondu ting materials due to indu tion heating, �m denotes thermal ondu tivity, T denotes absolute temperature, and m is the domain of material m.It is assumed that the gas phase is made up solely of argon, whi h is a reasonableassumption for simulations of the temperature distribution [16, Se . 5℄. Then, theinternal energy in the gas phase takes the forme gas(T ) = 3R T=(2MAr); (2a)R denoting the gas onstant, and MAr denoting the mass density and mole ularmass of argon, respe tively. The internal energy of the solid material mi is given byemi(T ) = Z TT0 mi(S) dS ; (2b)where denotes spe i� heat, and T0 is a referen e temperature. The temperatureis assumed to be ontinuous throughout the apparatus. To formulate the interfa e onditions for the heat ux, let � and � 0 denote di�erent solid omponents of thegrowth apparatus. The normal heat ux is assumed to be ontinuous on an interfa e �;�0 between two solid materials � and � 0, i.e. the interfa e ondition is given by (3a).If the solid material � is the semi-transparent SiC single rystal or on an interfa e3

Page 6: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

�0;gas between the solid material � 0 and the gas phase, one needs to a ount forradiosity R and for irradiation J , resulting in interfa e onditions (3b) and (3 ),respe tively.~q [�℄ � ~n [�℄ = ~q [�0℄ � ~n [�℄ on �;�0; (3a)~q [�℄ � ~n [�℄ �R+ J = ~q [�0℄ � ~n [�℄ on �;�0; (3b)~qgas � ~ngas �R+ J = ~q [�℄ � ~ngas on �;gas; (3 )where ~n [�℄ is the outer unit normal ve tor to the solid material �, and ~ngas is theouter unit normal ve tor to the gas phase. The radiative quantities R and J aremodeled using the net radiation method for di�use-gray radiation as des ribed in[12, Se . 2.5℄, where a band approximation model is used to a ount for the semi-transparen y of the SiC single rystal. The growth apparatus is onsidered in a bla kbody environment (e.g. a large isothermal room) radiating at room temperatureTroom, su h that outer boundaries emit a ording to the Stefan-Boltzmann law:~q [�℄ � ~n [�℄ = ��[�℄(T 4 � T 4room); (4)where � = 5:6696 � 10�8 Wm2K4 denotes the Boltzmann radiation onstant, and �[�℄denotes the (temperature-dependent) emissivity of the surfa e. On outer boundariesre eiving radiation from other parts of the apparatus, i.e. on the surfa es of the upperand lower blind hole, the situation is more ompli ated. On su h boundaries, as in(3b) and (3 ), one has to a ount for radiosity R and irradiation J , leading to theboundary ondition ~q[�℄ � ~n[�℄ �R + J = 0; (5)where, as before, the modeling of R and J is as des ribed in [12, Se . 2.5℄. For thetwo blind holes, we use bla k body phantom losures (denoted by �top and �bottomin Fig. 1) whi h emit radiation at Troom. We thereby allow for radiative intera tionsbetween the open avities and the ambient environment, in luding re e tions at the avity surfa es.Indu tion heating auses eddy urrents in the ondu ting materials of the growthapparatus, resulting in the heat sour es fm of (1a) due to the Joule e�e t. Assumingaxisymmetry of all omponents of the growth system as well as of all relevant physi alquantities, and, furthermore, assuming sinusoidal time dependen e of the imposedalternating voltage, the heat sour es are omputed via an axisymmetri omplex-valued magneti s alar potential that is determined as the solution of an ellipti partial di�erential equation (see [12, Se . 2.6℄). To pres ribe the total heating power,we follow [17, Se . II℄, ensuring that the total urrent is the same in ea h oil ring.The distribution of the heat sour es is redetermined in ea h time step of the transientproblem for the temperature evolution to a ount for temperature dependen e of theele tri al ondu tivity.All simulations presented in this arti le are performed for an idealized growth appa-ratus, treating all solid materials as homogeneous and pure, negle ting e�e ts su has the sintering of the SiC sour e powder, hanges in the porosity of the graphite,and Si a umulation in the insulation. 4

Page 7: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

3 Numeri al Methods and ImplementationFor the numeri al omputations presented in Se . 4.2 below, i.e. for the stationarysimulations of the magneti s alar potential as well as for the transient temperaturesimulations, a �nite volume method is used for the spatial dis retizations of thenonlinear partial di�erential equations that arise from the model des ribed in Se .2 above. An impli it Euler s heme provides the time dis retization of the tempera-ture evolution equation; only emissivity terms are evaluated expli itly, i.e. using thetemperature at the previous time step. The used s heme, in luding the dis retiza-tion of nonlo al terms stemming from the modeling of di�use-gray radiation, waspreviously des ribed in [15, 18℄. The onvergen e of the s heme has been veri�ednumeri ally for stationary ases in [19, 20℄.The �nite volume dis retization of the nonlo al radiation terms involves the al ula-tion of visibility and view fa tors. The method used is based on [21℄ and is des ribedin [16, Se . 4℄.The dis rete s heme was implemented as part of our software WIAS-HiTNIHS 1whi h is based on the program pa kage pdelib [22℄. In parti ular, pdelib uses thegrid generator Triangle [23℄ to produ e onstrained Delaunay triangulations of thedomains, and it uses the sparse matrix solver PARDISO [24, 25℄ to solve the lin-ear system arising from the linearization of the �nite volume s heme via Newton'smethod.4 Numeri al Experiments4.1 General SettingAll numeri al simulations presented in the following were performed for the growthsystem [5, Fig. 2℄ displayed in Fig. 1, onsisting of a ontainer having a radius of8.4 m and a height of 25 m pla ed inside of 5 hollow re tangular-shaped opperindu tion rings. Using ylindri al oordinates (r; z), the upper rim of the indu tion oil is lo ated at z = 14 m, and its lower rim is lo ated at z = �2:0 m, i.e. 2 mlower than the lower rim of the rest of the apparatus (see Fig. 1). The geometri proportions of the oil rings are provided in Fig. 2.The material data used for the following numeri al experiments are pre isely thedata provided in the appendi es of [16℄, [26℄, and [27℄, respe tively. The angularfrequen y used for the indu tion heating is ! = 2�f , where f = 10 kHz. The1High Temperature Numeri al Indu tion Heating Simulator; pronun iation: �hit-ni e.5

Page 8: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

1 cm

8 mm

3.0 cm

1.5 cm

1.8 cm2 cm

turns of copper

induction coil

growth

containerFigure 2: Geometri proportions of indu tion oil rings.average total power P is pres ribed a ording to the following linear ramp:P (t) := 8><>:Pmin for t � t0;Pmin + (t�t0)(Pmax�Pmin)t1�t0 for t0 � t � t1;Pmax for t1 � t; (6)where t0 = 0:5 h, t1 = 3:0 h, Pmin = 2 kW, and Pmax = 7 kW.Ea h simulation starts at Troom = 293 K.4.2 Transient Numeri al Investigation of the TemperatureGradientWe ondu t four numeri al experiments, varying the amount of the sour e powderand the size of the upper blind hole. We onsider two di�erent amounts of sour epowder, where the larger amount is 5 times the smaller amount. We employ theabbreviations powder=1 and powder=5 to indi ate the use of the small and largeamount of sour e powder, respe tively. We onsider two di�erent sizes for the upperblind hole, the situation with the smaller hole being referred to as hole=0, and thesituation with the larger hole being referred to as hole=1. The resulting di�erentapparatus designs used in the four experiments are depi ted in Fig. 3: We use pow-der=1, hole=1 in Experiment (a); powder=5, hole=1 in Experiment (b); powder=1,hole=0 in Experiment ( ); and powder=5, hole=0 in Experiment (d).As des ribed earlier, ontrolling the temperature gradient on the surfa e of the SiC6

Page 9: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

Experiment (a):powder=1, hole=1 Experiment (b):powder=5, hole=1 Experiment ( ):powder=1, hole=0 Experiment (d):powder=5, hole=0Figure 3: Apparatus designs for Experiments (a) { (d).single rystal seed is of parti ular importan e in order to avoid rystal defe ts inthe as-grown rystal. We, therefore, pay spe ial attention to the evolution of thetemperature gradient on the seed's surfa e in the following analysis of the numeri alresults. In ea h of the onsidered apparatus designs, the seed's surfa e � is the set� := �(r; �; z) : 0 � r � 2 m; z = 15:8 m; (7)where, here and in the following, (r; �; z) denote ylindri al oordinates. Due to ylindri al symmetry, the temperature gradient is ompletely des ribed by its radialand by its verti al omponent: rT = (�rT; �zT ). As the material properties aredis ontinuous a ross � (the gas phase being below and the seed rystal being above�), rT an be dis ontinuous a ross � as well. Thus, for (r; z) 2 �, we omputetwo values for rT , namely one value for the rystal side, denoted rTseed, and onevalue for the gas side, denoted rTgas. More pre isely, for (r; z) 2 �, we omputethe following approximations:rTseed(r; z) := �T (r + 0:5mm; z)� T (r � 0:5mm; z)1:0mm ; T (r; z + 0:5mm)� T (r; z)0:5mm � ;rTgas(r; z) := �T (r + 0:5mm; z)� T (r � 0:5mm; z)1:0mm ; T (r; z � 0:5mm) � T (r; z)�0:5mm � ;with the modi� ations�rT (0; z) := �T (0:5mm; z)� T (0; z)�=0:5mm;�rT (2 m; z) := �T (2:0 m; z)� T (1:95 m; z)�=0:5mm:On ea h triangle of the mesh, the values for T are omputed via aÆne interpolationa ording to the values at the verti es given by the dis rete solution to the �nite7

Page 10: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

Exp. (a) (b) ( ) (d)time [s℄ 5000 5000 5000 5000�rTseed(0; 15:8 m)[K=m℄ 6.43 7.77 7.36 8.20�zTseed(0; 15:8 m)[K=m℄ -9.39 -10.0 -8.65 -10.9�rTseed(1:9 m; 15:8 m)[K=m℄ 44.1 47.9 44.9 50.3�zTseed(1:9 m; 15:8 m)[K=m℄ 15.0 13.5 12.4 11.5Exp. (a) (b) ( ) (d)time [s℄ 10000 10000 10000 10000�rTseed(0; 15:8 m)[K=m℄ 17.4 19.6 13.3 14.2�zTseed(0; 15:8 m)[K=m℄ -62.8 -48.9 -34.7 -36.5�rTseed(1:9 m; 15:8 m)[K=m℄ 98.3 101 82.2 87.2�zTseed(1:9 m; 15:8 m)[K=m℄ 7.45 5.36 -3.50 -5.94Exp. (a) (b) ( ) (d)time [s℄ 20000 20000 20000 20000�rTseed(0; 15:8 m)[K=m℄ 21.2 23.2 14.5 15.1�zTseed(0; 15:8 m)[K=m℄ -97.0 -72.9 -54.1 -53.7�rTseed(1:9 m; 15:8 m)[K=m℄ 122 122 97.5 99.9�zTseed(1:9 m; 15:8 m)[K=m℄ -9.62 -10.9 -23.5 -25.8Table 1: Three temporal snapshots of the values of the temperature gradientrTseed = (�rTseed; �zTseed) inside the seed rystal, taken at the surfa e at (r; z) =(0; 15:8 m) and at (r; z) = (1:9 m; 15:8 m) for Experiments (a) { (d).volume s heme. In a neighborhood of the seed rystal's surfa e, the grid was hosensuÆ iently �ne su h that the diameter of ea h triangle was less than 0.5 mm. Figures4 and 5 depi t the time evolution of rTseed(r; z) for (r; z) = (0; 15:8 m) and for(r; z) = (1:9 m; 15:8 m), respe tively, where the radial omponent is shown in the�rst row, the verti al omponent is shown in the se ond row, and the angle �seedbetween rTseed and the r = 0 axis is shown in the third row. Moreover, the pre isevalues for three temporal snapshots of rTseed(r; z) at (r; z) = (0; 15:8 m) and at(r; z) = (1:9 m; 15:8 m) are ompiled in Table 1. Figure 6 depi ts the evolution ofthe L2-norm of the radial temperature gradient on the seed's surfa e, i.e. ofk�rTk2;� =sZ� j�rT j2 =s2� Z 2 m0 r j�rT (r; 15:8 m)j2 dr : (8)8

Page 11: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

0

5

10

15

20

0 5000 10000 15000 20000

(a): powder=1, hole=1(b): powder=5, hole=1(c): powder=1, hole=0(d): powder=5, hole=0

∂rTseed[K/m]

(1)

t[s]

(b)

(a)

(d)(c)

-100

-80

-60

-40

-20

0 5000 10000 15000 20000

(a): powder=1, hole=1(b): powder=5, hole=1(c): powder=1, hole=0(d): powder=5, hole=0

∂zTseed[K/m]

(2)

t[s]

(c) (d)

(b)

(a)

-80

-70

-60

-50

-40

-30

-20

0 5000 10000 15000 20000

(a): powder=1, hole=1(b): powder=5, hole=1(c): powder=1, hole=0(d): powder=5, hole=0

φseed[deg]

(3)

t[s]

(b)(d) (c)

(a)Figure 4: Evolution of the temperature gradient rTseed = (�rTseed; �zTseed) insidethe seed rystal, taken at the surfa e at (r; z) = (0; 15:8 m) for Experiments (a) {(d); �seed is the angle between rTseed and the r = 0 axis.9

Page 12: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

0

20

40

60

80

100

120

0 5000 10000 15000 20000

(a): powder=1, hole=1(b): powder=5, hole=1(c): powder=1, hole=0(d): powder=5, hole=0

∂rTseed[K/m]

(1)

t[s]

(b)(a)

(c)(d)

?

?(b)

(d)

6

6

(a)

(c)

?

?

(b)

(d)

6

6

(a)

(c)

-30

-20

-10

0

10

0 5000 10000 15000 20000

(a): powder=1, hole=1(b): powder=5, hole=1(c): powder=1, hole=0(d): powder=5, hole=0

∂zTseed[K/m]

(2)

t[s]

(a)

(b)

(c)(d)

(a)

(b)

(c)

(d)

-20

-10

0

10

20

30

40

0 5000 10000 15000 20000

(a): powder=1, hole=1(b): powder=5, hole=1(c): powder=1, hole=0(d): powder=5, hole=0

φseed[deg]

(3)

t[s]

(a) (b)

(c) (d)Figure 5: Evolution of the temperature gradient rTseed = (�rTseed; �zTseed) insidethe seed rystal, taken at the surfa e at (r; z) = (1:9 m; 15:8 m) for Experiments(a) { (d); �seed is the angle between rTseed and the r = 0 axis.10

Page 13: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

0

1

2

3

4

5

6

7

8

9

0 5000 10000 15000 20000

(a): powder=1, hole=1(b): powder=5, hole=1(c): powder=1, hole=0(d): powder=5, hole=0

‖∂rT‖2,Σ [K]

t[s]

(a)(b)

(d)(c)

Figure 6: Evolution of the L2-norm of the radial temperature gradient �rT on theseed's surfa e � (see (8)) for Experiments (a) { (d).Figure 7 provides information on the temperature �eld evolution in the gas phasebetween SiC sour e and seed, namely the evolution of Tsour e�Tseed = T (0; 14:6 m)�T (0; 15:8 m) in Row (1) ( f. Fig. 1) and of rTgas at (r; z) = (0; 15:8 m) in Rows(2) and (3): The verti al omponent �zTgas is shown in Row (2), and the angle �gasbetween rTgas and the r = 0 axis is shown in Row (3). Finally, the evolution ofTseed = T (0; 15:8 m) is portrayed in Fig. 8.We start by dis ussing some general patterns of heat �eld evolution present in ea hof the four experiments, and we then pro eed to analyze the di�eren es aused by thedesign modi� ations. In ea h experiment, the heat sour es are mainly on entrated lose to the verti al surfa e of the graphite ru ible in the lower part of the apparatus,due to the low position of the indu tion oil rings (see Fig. 1). During the initialphase of the heating pro ess, i.e. while the apparatus is still at low temperaturesand radiation has little e�e t, the thermal ondu tivities of the SiC sour e powderand of the gas phase are very low as ompared to those of the graphite and of theSiC seed. Thus, originating in the lower graphite part of the apparatus, upward owing heat mainly travels around the SiC powder and the gas phase, rea hingthe SiC seed rystal from the upper right-hand graphite region above the SiC seed.This situation is re e ted in Fig. 5, where both the radial and verti al omponentof rTseed(1:9 m; 15:8 m) are shown to be in reasing during the �rst 4000 se onds,su h that rTseed is initially pointing upward and to the right (see Fig. 5(3)). Thebehavior of the radial gradient �rTseed at (0; 15:8 m) is similar (Fig. 4(1)), but theverti al gradient �zTseed at (0; 15:8 m) is always negative. This an be explained bythe insulating e�e t of the inner gas phase in ombination with the ooling e�e t ofthe upper blind hole. In Fig. 7, the initial phase is hara terized by the temperaturebeing higher at the seed than at the sour e11

Page 14: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

-100

-80

-60

-40

-20

0

20

0 5000 10000 15000 20000

(a): powder=1, hole=1(b): powder=5, hole=1(c): powder=1, hole=0(d): powder=5, hole=0

(Tsource − Tseed)[K]

(1)

t[s]

?

(b), (d)

@@I (a), (c)

-3000

-2000

-1000

0

1000

2000

3000

4000

5000

6000

0 5000 10000 15000 20000

(a): powder=1, hole=1(b): powder=5, hole=1(c): powder=1, hole=0(d): powder=5, hole=0

∂zTgas[K/m]

(2)

t[s]

��(a), (c)

��(b), (d)

????

(a)(b)

(c)(d)

-100

-80

-60

-40

-20

0

20

40

60

80

0 5000 10000 15000 20000

(a): powder=1, hole=1(b): powder=5, hole=1(c): powder=1, hole=0(d): powder=5, hole=0

φgas[deg]

(3)

t[s]

� (b), (d)

� (a), (c)

Figure 7: Evolution of Tsour e�Tseed and of the verti al temperature gradient �zTgasinside the gas phase, taken at the seed's surfa e at (r; z) = (0; 15:8 m) for Experi-ments (a) { (d); �gas is the angle between rTgas and the r = 0 axis.12

Page 15: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

0

500

1000

1500

2000

0 5000 10000 15000 20000

(a): powder=1, hole=1(b): powder=5, hole=1(c): powder=1, hole=0(d): powder=5, hole=0

Tseed[K]

t[s]

@@@R

(b), (d)

@@@I

(a), (c)Figure 8: Evolution of Tseed, i.e. of the temperature at (r; z) = (0; 15:8 m), forExperiments (a) { (d).(Fig. 7(1)) and a large, upward-pointing temperature gradient rTgas (Fig. 7(1),(2)).As the temperature in the apparatus ontinuous to in rease, so does the radial gradi-ent on the seed's surfa e � (Figures 4(1), 5(1), 6, Table 1), as the heat ontinuous to ow from the outside to the inside of the apparatus. However, as the radiative heattransfer through the gas phase and through the SiC powder be omes more e�e -tive, both domains be ome less thermally insulating, su h that more and more heatrea hes � from the gas phase, resulting in the de reasing verti al temperature gra-dients in Figures 4(2), 5(2), and 7(2). In parti ular, after some 2000 s, Tsour e�Tseedbe omes positive (Fig. 7(1)), �zTgas be omes negative (Fig. 7(2)), and rTgas turnsfrom pointing from seed to sour e to pointing from sour e to seed (Fig. 7(3)). Thus,the sour e be omes warmer than the seed as is required for the growth pro ess.While the seed temperatures rea hed at the end of the heating pro ess (see Fig. 8) aswell as the qualitative evolutions of the onsidered temperature gradients are quite lose for ea h of the apparatus designs (a) { (d) as dis ussed above, we now ometo important quantitative di�eren es in the temperature gradient evolutions. First,we onsider rTseed on � (Figures 4 and 5, Table 1), i.e. the temperature gradientinside the seed rystal lose to the surfa e where growth is supposed to o ur. It isreiterated that the goal is to keep rTseed low to avoid defe ts due to thermal stressduring growth. We �nd from Fig. 8 that the temperature at the seed's surfa e rea hes1500 K after approximately 4000 s for Experiments (b), (d); and after approximately5000 s for Experiments (a), ( ). Initial growth is not expe ted to o ur below thistemperature, and, therefore, we fo us on t > 4000 s in the following dis ussion.Comparing Figures 4(1), 4(2), 5(1), 5(2), and evaluating the upper part of Ta-ble 1, one �nds that, at t=5000 s, the radial gradient on � far from the axis13

Page 16: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

(j�rTseed(1:9 m; 15:8 m)j, Fig. 5(1)) has the largest absolute values, namely 44-51K/m, while j�rTseed(0; 15:8 m)j, j�zTseed(0; 15:8 m)j, j�zTseed(1:9 m, 15:8 m)j areall below 15 K/m. At t=5000 s, the j�rTseed(1:9 m; 15:8 m)j in in reasing order byexperiment are (a), ( ), (b), (d) with some 6 K/m di�eren e between (a) (powder=1,hole=1) and (d) (powder=5, hole=0). However, the order has hanged to ( ), (d),(a), (b) by t=7500 s; and to ( ), (d), (b), (a) by t=12500 s. At this time, the valuesfor j�rTseed(1:9 m; 15:8 m)j have in reased to 90-120 K/m. For the experimentswith the smaller hole, ( ), (d), the value is some 30 K/m lower than for the ex-periments with the larger hole (a), (b). The size of the powder harge has a mu hsmaller in uen e on the size of the gradient. That, at least at higher temperatures,the size of rTseed on � depends more on the size of the upper blind hole than on thesize of the powder harge, an also be observed in Figures 4(1) and 4(2) as well asin Table 1. In ea h ase, the gradients are found to be smaller for the smaller blindhole, whi h is also on�rmed in Fig. 6, where the radial gradient is integrated overthe entire surfa e �. The smallest value is, again, found for ( ) (powder=1, hole=0).Sin e the upper blind hole is in mu h loser proximity to the seed rystal than tothe sour e powder harge, it is not unexpe ted that its size has a stronger e�e t onthe temperature gradients at �. The dominan e of j�rTseed(1:9 m; 15:8 m)j overthe other three values remains true throughout the heating pro ess. However, notefrom Fig. 4(2) and from the lower part of Table 1 that, in Exp. (a) (powder=1,hole=1), j�zTseed(0; 15:8 m)j omes lose to 100 K/m for t > 15000 s, thereby beingsigni� antly larger than for the other three experiments.Summarizing the above �ndings, we note that, even though the dependen e of thesize of rTseed at � on the hole size and on the amount of sour e powder hangesduring the heating pro ess, for t > 7500 s, rTseed at � is onsistently smaller for thehole=0 experiments ( ), (d), with a slight advantage for ( ), i.e. powder=1. As thesize of rTseed on � in reases with temperature and time in ea h ase, it is more im-portant to keep rTseed small for t > 7500 s than for t < 7500 s. Moreover, we foundthat the maximal size of rTseed on � is determined by j�rTseed(1:9 m; 15:8 m)j.This is in agreement with the results of [7, 8℄, where the quality of as-grown rystalswas found to be improved by redu ing the radial temperature gradients. However,we also point out that the radial temperature gradient on � was always less than 130K/m during all our simulations, and, thus, lower than the 200 K/m that resulted ingood-quality rystals a ording to [7℄.Finally, we remark that Figure 7 shows that the dire tion of the temperature gradi-ent in the gas phase rTgas on � turns some 500 s earlier in (b), (d) (for powder=5)as ompared to (a), ( ) (powder=1), so that the SiC sour e be omes warmer thanthe SiC seed. However, Figure 8 shows that, in (b), (d), Tseed rea hes growth tem-perature earlier than in (a), ( ). More importantly, Figures 7 and 8 show thatTsour e� Tseed be omes positive in all ases before Tseed rea hes 1500 K.14

Page 17: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

5 Con lusionsBased on a transient heat transfer model implemented in the software WIAS-HiTNIHS, the evolution of temperature �elds was simulated for four di�erent ax-isymmetri setups of PVT growth systems, varying the size of the upper blind holeand the amount of the sour e powder harge. The temperature gradients were mon-itored in the vi inity of the SiC seed rystal's surfa e, where they are losely relatedto the quality of the as-grown rystal. The temperature gradients in the seed werefound to in rease with time and temperature, their maximal size being determinedby the radial gradients far from the symmetry axis. These gradients were some 30K/m smaller for the smaller blind hole. The size of the gradients was found to de-pend mu h less on the size of the powder harge, but being slightly smaller for thesmaller amount of sour e powder. The seed temperature rea hed at the end of theheating pro ess did not vary signi� antly with the onsidered di�erent designs. Thisfa t is espe ially noteworthy in the light of [14℄, where temperature- onstrained sta-tionary numeri al optimizations showed that low radial temperature gradients anbe a hieved by redu ing the rystal's temperature. However, as the growth pro essrequires one to keep the seed rystal above a ertain temperature, adjusting the sizeof the upper blind hole an furnish a useful alternative for further redu tion of theradial temperature gradients.6 A knowledgmentsThis work has been supported by the Institute for Mathemati s and its Appli ations(IMA) in Minneapolis, by the DFG Resear h CenterMatheon { \Mathemati s forkey te hnologies" (FZT 86) in Berlin, and by Corning In orporated, Corning, NY.Referen es[1℄ Ch. 9{11, Vol. 457{460, Part II of Madar et al. [28℄.[2℄ H.M D. Hobgood, M.F. Brady, M.R. Calus, J.R. Jenny, R.T. Leonard,D.P. Malta, St.G. M�uller, A.R. Powell, V.F. Tsvetkov, R.C. Glass, C.H. Carter,Jr., Sili on arbide rystal and substrate te hnology: A survey of re ent ad-van es, Mater. S i. Forum 457{460 (2004) 3{8, Pro eedings of the 10th Inter-national Conferen e on Sili on Carbide and Related Materials, O tober 5{10,2003, Lyon, Fran e.[3℄ Yu.M. Tairov, V.F. Tsvetkov, Investigation of growth pro esses of ingots ofsili on arbide single rystals, J. Crystal Growth 43 (1978) 209{212.15

Page 18: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

[4℄ A.O. Konstantinov, Sublimation growth of SiC, pp. 170{203 in G.L. Harris(Ed.), Properties of Sili on Carbide, No. 13 in EMIS Datareview Series, Insti-tution of Ele tri al Engineers, INSPEC, London, UK, 1995.[5℄ M. Pons, M. Anikin, K. Chourou, J.M. Dedulle, R. Madar, E. Blanquet,A. Pis h, C. Bernard, P. Grosse, C. Faure, G. Basset, Y. Grange, State ofthe art in the modelling of SiC sublimation growth, Mater. S i. Eng. B 61-62(1999) 18{28.[6℄ D. S hulz, M. Le hner, H.-J. Rost, D. Si he, J. Wollweber, On the early stagesof sublimation growth of 4H-SiC using 8Æ o�-oriented substrates, Mater. S i. Fo-rum 433{436 (2003) 17{20, Pro eedings of 4th European Conferen e on Sili onCarbide and Related Materials, September 2{5, 2002, Link�oping, Sweden.[7℄ C.M. Balkas, A.A. Maltsev, M.D. Roth, V.D. Heydemann, M. Sharma,N.K. Yushin, Redu tion of ma rodefe ts in bulk si single rystals, Mater. S i.Forum 389{393 (2002) 59{62, Pro eedings of the 9th International Conferen eon Sili on Carbide and Related Materials, O tober 27 { November 2, 2001,Tsukuba, Japan.[8℄ S. Wang, E.M. San hez, A. Kope , S. Poplawski, R. Ware, S. Holmes,C.M. Balkas, A.G. Timmerman, Growth of 3-in h diameter 6H-SiC single rys-tals by sublimation physi al vapor transport, Mater. S i. Forum 389{393 (2002)35{38, Pro eedings of the 9th International Conferen e on Sili on Carbide andRelated Materials, O tober 27 { November 2, 2001, Tsukuba, Japan.[9℄ S.I. Nishizawa, T. Kato, Y. Kitou, N. Oyanagi, F. Hirose, H. Yamagu hi,W. Bahng, K. Arai, High-quality SiC bulk single rystal growth based on sim-ulation and experiment, Mater. S i. Forum 457{460 (2004) 29{34.[10℄ S.Yu. Karpov, A.V. Kulik, I.A. Zhmakin, Yu.N. Makarov, E.N. Mokhov,M.G. Ramm, M.S. Ramm, A.D. Roenkov, Yu.A. Vodakov, Analysis of sub-limation growth of bulk SiC rystals in tantalum ontainer, J. Crystal Growth211 (2000) 347{351.[11℄ R. Ma, H. Zhang, V. Prasad, M. Dudley, Growth kineti s and thermal stressin the sublimation growth of sili on arbide, Crystal Growth & Design 2 (3)(2002) 213{220.[12℄ O. Klein, P. Philip, J. Sprekels, Modeling and simulation of sublimation growthof si bulk single rystals, Interfa es and Free Boundaries 6 (2004) 295{314.[13℄ J. Meziere, M. Pons, L. Di Cio io, E. Blanquet, P. Ferret, J.M. Dedulle, F. Bail-let, E. Pernot, M. Anikin, R. Madar, T. Billon, Contribution of numeri al sim-ulation to sili on arbide bulk growth and epitaxy, J. Phys.-Condes. Matter 16(2004) S1579{S1595. 16

Page 19: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

[14℄ C. Meyer, P. Philip, Optimizing the temperature pro�le during sublimationgrowth of si single rystals: Control of heating power, frequen y, and oilposition, Crystal Growth & Design 5 (3) (2005) 1145{1156.[15℄ P. Philip, Transient numeri al simulation of sublimation growth of SiCbulk single rystals. Modeling, �nite volume method, results, Ph.D. thesis,Department of Mathemati s, Humboldt University of Berlin, Germany, 2003.Report No. 22, Weierstrass Institute for Applied Analysis and Sto hasti s(WIAS), Berlin. Available athttp://www.wias-berlin.de/publi ations/reports/22/wias_reports_22.pdf[16℄ O. Klein, P. Philip, J. Sprekels, K. Wilma�nski, Radiation- and onve tion-driv-en transient heat transfer during sublimation growth of sili on arbide single rystals, J. Crystal Growth 222 (4) (2001) 832{851.[17℄ O. Klein, P. Philip, Corre t voltage distribution for axisymmetri sinusoidalmodeling of indu tion heating with pres ribed urrent, voltage, or power, IEEETrans. Mag. 38 (3) (2002) 1519{1523.[18℄ O. Klein, P. Philip, Transient ondu tive-radiative heat transfer: Dis rete ex-isten e and uniqueness for a �nite volume s heme, Math. Mod. Meth. Appl.S i. 15 (2) (2005) 227{258.[19℄ J. Geiser, O. Klein, P. Philip, Numeri al simulation of heat transfer in mate-rials with anisotropi thermal ondu tivity: A �nite volume s heme to handle omplex geometries, Preprint No. 2046 of the Institute for Mathemati s andits Appli ations (IMA), Minneapolis, 2005; Preprint No. 1033, Weierstrass In-stitute for Applied Analysis and Sto hasti s (WIAS), Berlin, 2005, submitted.Available at http://www.ima.umn.edu/preprints/may2005/2046.pdf[20℄ J. Geiser, O. Klein, P. Philip, WIAS-HiTNIHS: Software-tool for simulation insublimation growth for si single rystal: Appli ation and methods, in Pro eed-ings of the International Congress of Nanote hnology, San Fran is o, November7-10, 2004. Available athttp://www.ianano.org/Pro eeding/Geiser.pdf[21℄ F. Dupret, P. Ni od�eme, Y. Ry kmans, P. Wouters, M.J. Cro het, Global mod-elling of heat transfer in rystal growth furna es, Intern. J. Heat Mass Transfer33 (9) (1990) 1849{1871.[22℄ J. Fuhrmann, T. Kopru ki, H. Langma h, pdelib: An open modular tool boxfor the numeri al solution of partial di�erential equations. Design patterns, in:W. Ha kbus h, G. Wittum (Eds.), Pro eedings of the 14th GAMM Seminar onCon epts of Numeri al Software, Kiel, January 23{25, 1998, University of Kiel,Kiel, Germany, 2001.[23℄ J. Shew huk, Triangle: Engineering a 2D quality mesh generator and delau-nay triangulator, pp. 124{133 in: First Workshop on Applied ComputationalGeometry (Philadelphia, Pennsylvania), ACM, 1996.17

Page 20: W I A Sts During Sublimation Gro wth of SiC: Dep endence on Apparatus Design J urgen Geiser 1, Olaf Klein and P eter Philip 2 submitted: 12th Decem b er 2005 1 W eierstrass Institute

[24℄ O. S henk, K. G�artner, W. Fi htner, S alable parallel sparse fa torization withleft-strategy on shared memory multipro essor, BIT 40 (1) (2000) 158{176.[25℄ O. S henk, K. G�artner, Solving unsymmetri sparse systems of linear equationswith PARDISO, Journal of Future Generation Computer Systems 20 (3) (2004)475{487.[26℄ O. Klein, P. Philip, Transient numeri al investigation of indu tion heating dur-ing sublimation growth of sili on arbide single rystals, J. Crystal Growth247 (1{2) (2003) 219{235.[27℄ O. Klein, P. Philip, Transient temperature phenomena during sublimationgrowth of sili on arbide single rystals, J. Crystal Growth 249 (3{4) (2003)514{522.[28℄ R. Madar, J. Camassel, E. Blanquet (Eds.), Sili on Carbide and Related Ma-terials ICSCRM, Lyon, Fran e, O tober 5{10, 2003, Vol. 457{460, Part II ofMaterials S ien e Forum, Trans Te h Publi ations Ltd, 2004.

18