wafer & lugged bfv

8/10/2019 Wafer & Lugged BFV

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KIRLOSKAR BROTHERS LIMITED

KIRLOSKAR VALVES

Precision and Durability with Customised Solutions


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Kirloskar Brothers Limited, with over ten decades of immense experience and unfailing customersatisfaction, has become the name to reckon with for the supplies of pumps, valves and completepumping solutions in India and across the globe.

KBL is the first Valve manufacturing company in India accredited with ISO 9001certificate.

The quality and performance of Kirloskar valves is facilitated by :

One of the Asia's largest Hydraulic Research Centre

In-house integrated foundries

Dedicated valve manufacturing facility at Kondhapuri, near Pune, India

Latest machines and modern automated test rigs

KBL is among the largest manufacturers of Butterfly Valves in India with current size range up to3600 mm and capacity to manufacture up to 4500 mm. The plant has the capacity to design anddevelop valves with customised solutions conforming to various National and International Standardssuch as IS/BS/EN/AWWA etc. KBL is the first valve manufacturing company to introduce SluiceValves in India and to have successfully carried out Flow Test on a very large size Butterfly Valve(2200 mm) in-house.

KBL offers CE marked EN 593 Butterfly valves and BS 5163 Sluice valves along with other industrialvalves. It has successfully carried out proof of design test upto 2600 mm size Butterfly valves as perAWWA C-504.

Valve Manufacturing Plant, Kondhapuri, Near Pune India.


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YAMUNA - The Global Headquarters Kirloskar Brothers Limited

Yamuna, the Global Headquarters of Kirloskar Brothers Limited, has been designed to reflect thefour principle tenets of the Kirloskar Group - Concern for the Environment, Comfort of our People,Commitment to Technology and Innovation and Continued respect for our Heritage.

The corporate office has been awarded the prestigious LEED Platinum rating for green building. Thestructure that is spread over 3 acres of land and houses 500 employees is able to save up to 50% ofenergy and 30% of water purely by use of technology and effective design.

Yamuna uses water-cooled VRV air conditioning system with sensors for monitoring CO levels and 2optimizing intake of fresh air. The structure has photovoltaic panels to generate electricity andmeeting 2.6% of power consumption.

Yamuna has maximum use of glass panels along walls that allow natural light inside the building,thereby saving on electricity. Most of the illuminating lights have CFL fixtures that are extremely

energy efficient. The structure also uses other energy efficient gadgets like LCD monitors etc. Thefacility derives a substantial amount of water from the recharge pits by rainwater harvesting.


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Body

Heavy duty one piece wafer and lugged wafer body designed to withstand specified pressures

Disc

Nylon coated high strength disc with hand polished disc edge and hubs ensures excellent corrosionresistance to several chemical media

Body Seat

Heavy duty square grooved seat design with moulded O-ring seals to serve as flange gasket

Stem

One piece stem with close tolerances double D drive eliminates the need for disc screws or taper pins

Journal Bearing

Heavy duty bearing absorbs the forces acting on the stem/disc assembly due to line pressure

Constructional Features

Special Features

Widely used in Process and General Industries,Power, Building and Construction and Marinesectors


RESILIENT SEATEDBUTTERFLY VALVES

AS PER API 609/ EN 593(BS 5155)

WAFER & LUGGED WAFER TYPE

Top plate double drilled to fit ISO 5211 dimensions and standard secondary bolt circle dimensions

Unique centre-lock seat design virtually eliminates any seat movement during the seating andun-seating of the disc

Unique stem retention system to provide blow-out proof stem and easy assembly and disassemblyof valve


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TECHNICAL SPECIFICATIONS APPLICATIONS

MATERIAL OF CONSTRUCTION

Design and Manufacturing Standard

API 609/ EN 593 (BS 5155)

Testing Standard

API 598/ EN 12266-1

Size Range

50 mm to 600 mm

Pressure Rating

50 mm to 600 mm : PN 10

50 mm to 300 mm : PN 16

Operation

Manual Hand Lever (Up to 200 mm)

Manual Gearbox (250 mm and above)Electrical and Pneumatic Actuators withaccessories and Manual Override

End Connection

To suit ANSI # 125 / 150

Suitable for variety of liquids in Process andGeneral Industry, Water Works, Power Plants,Sewage Plants, Chemical and PetrochemicalPlants etc. for tight shut off and flow control

Valve Body Disc Seat Stem

Cast Iron Ductile Iron (Nylon 12 coated) EPDM SS 410

Ductile Iron SS 316 Buna N SS 316Carbon steel Viton*

Silicone* Viton is registered trademark of E.I. Dupont



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2400 mm manually operated Butterfly Valve,

Brihan Mumbai Municipal Corporation, Mumbai, India

2600 mm Butterfly Valve for National Thermal Power Corporation,

Sipat I & Barh I, India

1800 mm motorized Butterfly Valve for

Massachusetts Water Resources Authority, Boston, USA

2200 mm Butterfly Valve for Sohar Sea Water Intake Pipeline Project, Oman

REFERENCES


3000 mm Butterfly Valve Supplied to Tamil Nadu Electricity Board,

Tamil Nadu, India

200 mm Centric Butterfly Valve (Nickel Aluminium Bronze Disc)

with Pneumatic Actuator supplied to Mazagon Dock Limited, Mumbai, India


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Star Steel International L.L.C. - Sharjah, U.A.E.

REFERENCES

2600 mm and 2200 mm Ebonite Lined Butterfly Valve Supplied to Udupi Thermal Power project, Karnataka, India


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1500 mm Sluice Valve Supplied to Uttar Pradesh Jal Nigam, Uttar Pradesh, India

REFERENCES


Kirloskar Butterfly, Sluice and Dual Plate Check Valves installed at

Saurashtra pipeline Project, Gujarat, India

2100 mm Butterfly Valve for 2 X 2.45 MW Darna Power Project, Nasik, India


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OUR GLOBAL PRESENCE

GLOBAL HEADQUARTERS :YAMUNA, Survey No. 98 (3 to 7), Baner,Pune - 411045, INDIATel.: +91-20 27214444 Fax : +91-20 27211117email : [email protected] Website : www.kbl.co.in

WORKS :Kondhapuri, Gat # 252/2 + 254/2, Tal. : Shirur,District Pune - 412208, INDIATel.: 02137-270116 / 270140 Fax : 02137-270115

USA

Kenya

South Africa

Egypt

Indonesia

Senegal

UAEThailand

Singapore

Lao PDR

Cambodia

The Netherlands

OmanIndia

UK

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