warm air generator mod. f85 library...f85 mod. f120 mod. f240 fabbri termomeccanica s.r.l. via...

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Technical guidebook User guide Assembling Maintenance SERIAL NUMBER WARM AIR GENERATOR YEAR OF MANUFACTURING Text Version 01-10 MOD. F85 MOD. F120 MOD. F240 FABBRI TERMOMECCANICA S.r.l. Via Cangiotti, 10 61100 PESARO (PU) Tel.0721/282537 Fax 0721/282970 www.fabbritermomeccanica.it e-mail: [email protected]

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  • Technical guidebook

    User guide

    Assembling

    Maintenance

    SERIAL NUMBER

    WARM AIR GENERATORYEAR OF MANUFACTURING

    Text Version 01-10

    MOD. F85MOD. F120MOD. F240

    FABBRI TERMOMECCANICA S.r.l.Via Cangiotti, 1061100 PESARO (PU)Tel.0721/282537 Fax 0721/282970www.fabbritermomeccanica.ite-mail: [email protected]

  • 2

    LEGEND

    This symbol indicates danger, and will be used every time the operator’s safety is involved.

    This symbol indicates caution and is used to draw attention on very important operations needed for the proper and long-lasting use of the.

    This symbol represents an environmental note, and draws attention on rules to follow for the environment’s preservation.

  • 3

    FABBRI TERMOMECCANICA S.r.l.Via Cangiotti, 1061100 PESARO

    Tel.0721/282537 Fax 0721/282970www.fabbritermomeccanica.it

    e-mail: [email protected]

    MODEL

    SERIAL NUMBER

    YEAR OF MANUFACTURING

    Dear Customer,

    Before using the machine, it is important to read this handbook. In order to ensure the operator’s safety, the machine’s devices must be kept in constant efficiency. This booklet shows how to use and maintain the machine, and it is the operator’s duty and responsibility to follow the present instructions.

    WARNING! The following instructions are meant for your safety. Keep this booklet with care, for other operator’s easy use.The installation must be performed according to the manufacturer’s instructions by trained personnel.This machine must only be used for the purpose it has been built. Any other use is to be considered dangerous.The machine must be used only by specifically trained personnel.For any repair operations, always refer to a manufacturer-authorized assistance centre, and ask for original spare parts. Disregarding any of the above might compromise the machine’s safety.

  • 4

    INDEX1 TECHNICAL SPECIFICATIONS ............................................................................................ 51.1 MACHINE DESCRIPTION ...................................................................................................................................... 51.2 APPLIED RUGULATIONS ....................................................................................................................................... 51.3 WORK STATION ..................................................................................................................................................... 61.4 PROTECTIONS ........................................................................................................................................................ 61.5 MODELS .................................................................................................................................................................. 71.6 IDENTIFICATION ................................................................................................................................................... 71.7 ENCUMBRANCE .................................................................................................................................................... 81.8 LABELLING ............................................................................................................................................................ 81.9 TECHNICAL SPECIFICATIONS ............................................................................................................................ 9

    2 INSTALLATION .......................................................................................................................... 102.1 TRANSPORT ............................................................................................................................................................ 112.2 LIFTING AND HANDLING .................................................................................................................................... 112.3 ACCESSORIES ........................................................................................................................................................ 112.4 ENVIRONMENTAL SPECIFICATIONS ................................................................................................................ 122.5 INSTALLATION ...................................................................................................................................................... 132.6 MAINTENANCE SPACE ........................................................................................................................................ 132.7 ELECTRIC PLUG-IN ............................................................................................................................................... 14

    3 OPERATION ................................................................................................................................ 163.1 PRELIMINARY CONTROLS (version F85 CV - F120 - F240) .............................................................................. 163.2 STARTUP ................................................................................................................................................................... 163.2.1 STARTUP (summer) ............................................................................................................................................... 163.3 TWIN THERMOSTAT FUNCTIONING ................................................................................................................. 173.3.1 FAN FUNCTIONING ............................................................................................................................................. 173.3.2 LIMIT FUNCTIONING ......................................................................................................................................... 173.3.3 PLUGGING AND CALIBRATION ....................................................................................................................... 173.1 PRELIMINARY CONTROLS (version F85 SV) ...................................................................................................... 183.1.2 CONTROLS DESCRIPTION ................................................................................................................................. 183.2 STARTUP ................................................................................................................................................................... 183.2.1 STARTUP (summer) ............................................................................................................................................... 193.4 OPERATION .............................................................................................................................................................. 203.5 REGULAR STOP ...................................................................................................................................................... 20

    4 ORDINARY MAINTENANCE .................................................................................................. 214.1 PRELIMINARY CONTROLS ................................................................................................................................... 214.2 CLEANING THE WARM AIR GENERATOR ......................................................................................................... 214.2.1 WIPING OFF THE ASH ......................................................................................................................................... 224.2.2 CLEANING THE FLUE ......................................................................................................................................... 224.2.3 CLEANING THE HEAT EXCHANGER ............................................................................................................... 224.3 FANBELT STRETCHING ......................................................................................................................................... 224.4 REPLACING THE THERMOSTAT PROBE (version F85 SV) ............................................................................... 234.5 REPLACING THE FUSE (version F85 SV) ............................................................................................................. 23

    5 END OF SERVICE ..................................................................................................................... 24

    6 ACOUSTIC POLLUTION ......................................................................................................... 24

    7 SPARE PARTS CATALOGUE .................................................................................................. 25TAV. 1 SPARE PARTS F85 ............................................................................................................................................. 26TAV. 2 SPARE PARTS F120-240 ................................................................................................................................... 27TAV. 3 ELECTRIC PLAN F85-1SV ................................................................................................................................ 28TAV. 4 ELECTRIC PLAN F85-2SV ................................................................................................................................ 29TAV. 5 ELECTRIC PLAN F85-1CV ............................................................................................................................... 30TAV. 6 ELECTRIC PLAN F85-2CV ............................................................................................................................... 31TAV. 7 ELECTRIC PLAN F120-1 ................................................................................................................................... 32TAV. 8 ELECTRIC PLAN F120-2 ................................................................................................................................... 33TAV. 9 ELECTRIC PLAN F240-1 ................................................................................................................................... 34TAV. 10 ELECTRIC PLAN F240-2 ................................................................................................................................. 35

  • 5

    1 TECNICAL SPECIFICATIONS

    1.1 MACHINE DESCRIPTION

    This machine is a warm air generator which operates with solid fuel.The framework is made up of a square profiled steel chassis and panels in galvanized polished steel.On the chassis’ lower part are located the vents for the air to be heated, which push the air inside the heat exchanger. The air is then expelled by exhaustion vents on the upper part of the machine.The combustion chamber is chrome INOX steel, reinforced with ribs, and it is placed above the vents. Inside, the furnace is separated from the cinerary by a steel grid.The loading doors on the back of the machine are steel and internally coated in refractory materials. On the lower door you will find the shutter for regulating the combustion chamber’s power.The upper door, with a handle, is used to load fuel in the machine.The fumes’ exhaust pipe in the combustion chamber is linked to the heat exchanger above it.The heat exchanger is made up of a series of pipes that run down the back and are linked to the draft mechanism, which is in turn operated by an external engine (except in the F85SV model).On the control panel you will find the switches to start up the draft engine and the air heating vents.

    1.2 APPLIED REGULATIONS

    Summary of laws and harmonized and technical rules

    1. Directive 2006/42/CE (Directive regarding Machines).

    EN 292/1 Machine safety – fundamentals, general design principles – terminology, basic methodolo-gy.

    EN 292/2 Machine safety – fundamentals, general design principles – technical specifications and principles.

    EN 294 Machine safety – safety distance to avoid upper arms to make contact with dangerous parts - 1992.

  • 6

    EN 563 Machine safety – contact surface temperature. Ergonomic data to establish temperature va-lues limits for heated surfaces. (june 1994).

    UNI 8364 Heating systems – checkup and maintenance.

    2. Directive 06/95/CE (Directive regarding low tension).

    EN 60204-1 Machine safety – electric equipment Part 1 general requirements. - 1992 (revision of EN 60204-1).

    EN 60529 Casing protection degrees (june 1991)

    EN 60445 identification of terminals and drawn conductors, and rules for the alphanumeric

    3. Directive 04/108/CE (Directive regarding EMC - electromagnetic compatibility). EN 50081-2 electromagnetic compatibility – generic emission rule. Part 2: industrial environment

    EN 50082-2 electromagnetic compatibility – generic immunity rule. Part 2: industrial environment.

    1.3 WORK STATION

    The machine need not be manned, therefore there is no need for an operator to use it, just to periodically reload fuel.The operator’s presence is required only when combustion is started.

    1.4 PROTECTIONS

    The machine is equipped with the following safety systems (Fig.1):- Protection of the power grid with doorlock (pos.A).

    FIG.1

    E

    B

    A

    C

    D

    - Mechanical protection in the loading area, coated in refractory materials (pos.B).

    - Permanent mechanical protection using a galva-nized steel sheet on the machine’s sides (pos.C).

    - Mechanical protection using a metal grid in the vents’ suction tract (pos.D).

    - Mechanical protection using a steel sheet reinforced with refractory materials in the heat exchanger’s inspection tract (pos.E).

    - Alarm (pos.F) (models F240-120 and F85SV only).

    Furthermore, for the operator’s safety we recom-mend:- Protective suits- Shockproof shoes- Protective gloves

  • 7

    1.5 MODELS

    MOD. F350MOD. F28MOD. F55 S.V.MOD. F55 C.V.MOD. F85 S.V.MOD. F85 C.V.

    MOD. F120MOD. F240

    FIG.2

    FIG.3

    1.6 IDENTIFICATION

    When contacting the manufacturer, always provide the machine’s serial number and year of manufacturing, found on the plate affixed on the right hand side (see fig.3).

    GENERATORE DI ARIA CALDA

    APPARECCHIO TIPO

    ANNO DI COSTRUZIONE

    NUMERO DI SERIE

    TENSIONE

    POT.ELETTRICA

    PORT. ARIA

    COMBUSTIBILE

    PESO

    POT.TERMICA RESA

    POT.MASS. FOC.

    Via Cangiotti, 10 - 61100 - Pesaro - ItaliaTel. 0721.282537 - FAX 0721.282970

    3

    FABBRI TERMOMECCANICA S.r.l

    KW

    KW

    KW

    V

    LEGNAkg

    m /h

    KCal/h

    KCal/h

  • 8

    1.6 IDENTIFICATION

    FIG.5

    1.8 LABELLING

    The machine features warning labels in the indicated areas (fig.5).

    FIG.4

    F28

    560

    1560

    1900

    920

    920

    170

    A (mm)

    B (mm)

    B1 (mm)

    C (mm)

    C1 (mm)

    WEIGHT (kg)

    MODELS F55 S.V.

    690

    1750

    2100

    1150

    1150

    260

    F55 C.V.

    690

    1750

    2100

    1150

    1520

    305

    F85 S.V.

    800

    1980

    2400

    1280

    1280

    365

    F85 C.V.

    820

    1980

    2400

    1280

    1690

    415

    F120

    930

    2200

    2600

    1700

    2060

    615

    F240

    1100

    2500

    3000

    1900

    2290

    850

    F350

    1220

    3000

    3400

    2700

    3160

    1575

    WERNING1) BEFORE LIGHTING THE FIREENSURE THAT THE FAN TURNIN THE RIGTH DIRECTION ANDTHE THERMOSTAT WORKS.2) FOR A GOOD RUNNING OFTHE GENERATOR USE ALL THESOLID COMBUSTIBLESALLOWED BY LAW.3)LOAD WITH MODERATION; APOWER CUT COULD MELT THETHERMOSTAT AND DILATE THEOVEN.4) AT THE END OF EACHHEATING SEASON UNDERTAKEA GENERAL CLEANNING OFTHE GENERATOR.5) DO NOT USE POWDERCOMBUSTIBLES OR SAWDUST.

    ATTENTIONHIGH

    SURFACETEMPERATURES

    AVVERTENZE1) PRIMA DI ACCENDERE ILFUOCO ASSICURARSI CHE LEVENTOLE GIGINO PER IL VERSOGIUSTO.2) PER UNA BUONA GESTIONEDEL GENERATORE USARE TUT-TI COMBUSTIBILI SOLIDIBERMESSO DALLA LEGGE3) CARICARE MODERATAMEN-TE; PERCHE' UN BLACK-OUT DICORRENTE POTREBBE FONDE-RE IL TERMOSTATO EDILATARME IL FORNO.4) AL TERMINE DI OGNI STAGIO-NE DI RISCALDAMENTO EFFET-TUARE UNA PULIZIA GENERA-LE DEL GENERATORE5) NUN UTILIZZARE COMBUSTI-BILE IN POLVERE O SEGATURADI LEGNO.

    ATTENZIONESUPERFICE

    TEMPERATUREELEVATE

    HINWEIS1) VOR DEM ANZÜNDEN DESFEUERS SICH VERGEWISSERN,DAß DIE LÜFTERRÄDER IMRICHTIGEN SINN DREHEN UNDDER THERMOSTAT.2)FÜR EIN GUTESFUNKTIONIEREN DESGENERATORES JEGLICHENVOM GESETZ ERLAUBTENFESTEN BRENNSTOFFVERWENDEN.3)GEMÄßIGT AUFLADEN, DENNEIN STOMAUSFALL KÖNNANTEDEN THERMOSTATSCHMELZEN UND DEN OFENDEHNEN.4) AM ENDE JEDERHEIZPERIODE EINE GENERELLEREINIGUNG DES GENERATORSDURCHFÜHREN.5)KEINE BRENNSTAUB ODERHOLZMEHL VERWENDEN.

    ACHTUNGHEIßE

    OBERFLÄCHE

    B1B

    A

    C1C

  • 9

    1.9 TECHNICAL SPECIFICATIONS

    MODELS

    DATA

    F28 F55 F85 F120 F240 F350

    Fuel WOOD - CHIPPINGS – TURF

    Furnace power (Kcal/h) 29900 69000 99500 150000 300000 437000

    (KW) 34 80 115 175 350 510Effective convention-al power (Kcal/h) 25000 55000 80000 120000 240000 350000

    (KW) 29 64 93 140 279 407Air intake (m3 /h) 2200 3500 6300 8900 17800 26000Fuel consumption (Kg/h) 13 20 30 43 85 125

    Vents electric power (HP) 0,2 0,35 1,5 3 4 6

    Suction vents electric power (HP) - 0,35 0,35 0,75 0,75 1,5

    Engine voltage (V) 220(monoph.)220

    (monoph.)380

    (triph.)380

    (triph.)380

    (triph.)380

    (triph.)Chimney diameter (mm)(models without fumes vent)

    160 Ø 180 Ø 180 Ø -------- -------- --------

    Chimney diameter (mm)(models with fumes vent)

    -------- 180 Ø 180 Ø 200 Ø 200 Ø 250 Ø

    Exhaust pipes diam-eter (mm) 2x180Ø 2x200Ø 2x250Ø 3x250Ø 3x300Ø 4x350Ø

  • 10

    2 INSTALLATION

    WARNING!The generator’s installation must be performed in observation of the current laws and technical rules, and its design must be performed by a freelance professional with regular profession registration

    HEATING SYSTEM DESIGN AND INSTALLATION

    Law n. 46, 5th May 1990.“Rules for systems safety”.

    Law n.10, 9th January 1991.“Rules for enforcing the national energetic plan regarding energy rationing, energy saving, and development of renewable energy sources”.

    Presidential Decree n. 447, 6th December 199. “Rules for applying the Law n. 46, 5th May 1990, regarding systems safety.”

    Presidential Decree n.412, 26th August 1993“Rules for designing, installing, operating and maintaining heating systems in buildings towards the lowering of consumptions in respect of art. 4, paragraph 4 of the Law n.10, 9th January 1991.”

    RULES FOR PREVENTING POLLUTION DURING HEATING SYSTEM INSTALLATION.

    Law n. 615, 13th July 1966. “Rules against pollution”.

    Presidential Decree n. 1391, 22nd December 1970. “Rules for applying Law n. 615, 13th July 1966 with rules to prevent pollution, regarding heating systems”.

    RULES FOR PREVENTING FIRES DURING HEATING SYSTEM INSTALLATION.

    Minister of Internal Affairs Draft n.73, 29th July 1971. “Heating systems operating with oil fuel or oil gas – Rules against pollution. Rules to prevent fires.”

    Presidential Decree n.689, 26th May 1959.“Indication of companies and operations subject to controls by the Firefighters Command in order to prevent fires.”

    Ministerial Decree 16th February 1982.“Changes to Ministerial Decree 27th September 1965, dealing with companies subject to controls to prevent fires.”

    Decree n.246, 16th May 1987.“Rules for fire prevention in civilian buildings.”

  • 11

    INSTALLATION RULES FOR THE ELECTRIC SYSTEM’S SAFETY.

    Law n. 186, 1st March 1968.“Rules for producing and installing electrical and electronic systems, materials, and machines.”

    Italian Electro-technical Committee Rule 64-8.Electric systems operating at a nominal tension non above 1000 V A/C and 1500 V D/C

    2.1 TRANSPORT

    The machine can be transported via truck, ship, train, and plane. The machine is usually shipped wrapped in nylon, and the suction engine is dismantled.All accessories are shipped separately.

    2.2 LIFTING AND HANDLING

    The machine can be lifted with a crane or freight elevator, using two hooked, clasped tows at least 1 meter long, or with a fork lift.

    If lifted with a crane or freight elevator:Place the hook end of the tows on top, and in the eyebolt in the lower part (fig. 6), placed in the plates welded on the exchanger.

    WARNING!Lifting the machine with shorter tows can damage its upper parts.

    2.3 ACCESSORIES

    The only accessory for the machine is the fumes purifier, available on demand.

    FIG.6

  • 12

    2.4 ENVIRONMENTAL SPECIFICATIONS

    While positioning the machine, keep in mind that its functioning is guaranteed under an ambient temperature between 5°C and 40°C, and relative humidity between 35% and 75%

    2.5 INSTALLATION

    - PackageDo not throw the package in the trash, instead separate the various components according to materials (cardboard, wood, steel, polyester, and so on) and dispose of them according to your Country’s laws

    The machine needs a solid support on the floor.Position the machine according to its designated space.Install the warm air diffusion vents (pos. 2 fig.7a-7b-7c).

    IF THE MACHINE HAS THE FUMES VENT:Install the fumes aspiration system (pos.4 fig.7a-7b-7c).

    Install the various tracts of the warm air generator’s flue (pos.4, 5, 6 fig.7a-7b-7c).

    WARNING!You must install at least one special pipe T-shaped element in the flue (pos.7 fig.7a-7b-7c), which helps in cleaning operations.

    MODELS F85 WITH FUMES VENT FIG.7a

    6

    7

    1

    2 6

    57

    2÷3 mt. 4

    C

    PROTECTION DURING PLUGGING OF THE ELECTRIC

    POWER CABLE

    C

  • 13

    WARNING!The initial vertical section of the flue should never measure more than 2 or 3 meters in length (pos. 5 fig.7a-7b-7c) before applying the T-shaped tract (pos.7 fig.7a-7b-7c).

    6

    1

    2

    2÷3 mt. 4

    57

    6

    7

    3

    PROTECTION DURING PLUGGING OF THE ELECTRIC

    POWER CABLE

    MODELS F85 WITHOUT FUMES VENT FIG.7b

    MODELSF120F240

    PROTECTION DURING PLUGGING OF THE ELECTRIC

    POWER CABLE

    1

    2 E

    B

    6

    4

    3C

    6

    5

    7

    2÷3 mt.

    FIG.7c

  • 14

    2.6 MAINTENANCE SPACE

    During installation of the machine, it is advisable to set up an area for later maintenance operations, as indicated in fig. 8.

    IMPORTANT: the values in the tables are the recommended minimum values.

    2.7 ELECTRIC PLUG-IN

    WARNING! Before plugging in, make sure you have a proper grounding system which follows the current European Laws (EN).Check the compatibility of the network voltage with the specificatins in the appropriate label in the machine (fig. 2).Power fluctuations greater than ±10% of the nominal voltage indicated in the label can cause serious damage on the machine. That damage in not covered by the warranty.

    IMPORTANT: verify that the power cable is the right size.

    Turn the switch on the 0 position in the F85 CV-F120-F240 models (pos. A fig.11), in the F85 (pos. A fig.11B). Insert the machine’s power cable through the gland under the power grid (pos. B fig.7). Connect wires in the terminal by following the attached electric plan (TAV. 2) and following.

    IF THE MACHINE HAS THE FUMES VENT:

    Plug the fumes suction grid’s cable (pos. C fig.7).

    Once the cable has been plugged, the suction vents’ orientation should be checked.In the F85 CV-F120-F240 models, proceed as follows:- Turn on the manual operation of the vents’ thermostat (press the white button) (fig.9);- Turn on the general switch (fig.10);

    The values in the table are expressed in mm.

    F28

    F55

    F85

    F120

    F240

    F350

    1000 600 600 1500

    1000 600 600 1500

    1000 600 600 1500

    1200 600 600 1800

    1200 600 600 1800

    1200 600 600 2000

    A B C D

    AB

    D

    C

    FIG.8

  • 15

    - Make sure the vents’ orientation in correct (refer to the arrows on the fans)

    WARNING! Should this checkup be skipped, the combustion chamber could be damaged during the first startup, due to overheating of the entire machine.

    In the F85 SV model, proceed as follows:- Turn on the general;- Press the “FAN” button to start up the vents (fig.10b);- Make sure the vents’ orientation in correct (refer to the arrows on the fans)

    1

    ALARM

    FAN

    SMOKE

    FAN

    SMOKE

    TEMPER

    ATURE°

    C

    FIG.10FIG.9

    FIG.10b

  • 16

    3 OPERATIONIn the F85CV - F120- F240 models

    3.1 PRELIMINARY CONTROLS

    WARNING! Before starting up the machine make sure that:

    - The power grid’s general switch is turned off (pos. OFF).

    - The machine’s general switch is turned on 0 (pos.A fig. 11).

    - All installation and assembling has been performed correctly, especially during orientation of the vents.

    3.2 STARTUP (summer)

    Turn on the machine’s general switch (fig.11 pos.B).Turn on the fumes vent by pressing its button (fig.12 pos.1).Load the fuel using the grid in the machine’s upper part.Turn on fuel loading and wait for combustion to start up.

    WARNING!Do not use liquid fuel.

    WARNING!If the machine has got a fumes vent, do not turn it off during combustion.

    To adjust combustion, regulate suction power in the lower (fig.13 pos.3).The thermostat that regulates the vents’ startup is already set at a temperature between 30°C and 40°C.The alarm’s thermostat is already set to activate at 90°C.When the desired temperature has been reached, the air vents will activate automatically (press the white button, turn it on automatic position) (fig.14).

    3.2.1 STARTUP (summer)

    IMPORTANT: to turn on cold air circulation, press the fumes vent button (pos.3 fig.16) in absence of combustion.

    0

    1

    0 1

    0 1

    A

    B

    FIG.11

    1

    0

    FIG.12 Fumes vent for solid combustion

    FIG.13

    3

    2

    1

    FIG.14

    Off fumes ven

  • 17

    3.3 TWIN THERMOSTAT OPERATION

    The thermostat’s sensor is placed on the suction vent. It can start and stop the ventilation system (FAN function), and regulates the overheating alarm mechanism (LIMIT function) when it is available.

    3.3.1 FAN FUNCTION

    When the ambient temperature near the sensor reaches the value set on the twin thermostat’s board (40°C), an electric contact in the thermostat will be closed, and the ventilation system will activate.When the ambient temperature near the sensor drops lower than the value set on the twin thermostat’s board (30°C) an electric contact in the thermostat will be opened, and the ventilation system will stop.

    3.3.2 LIMIT FUNCTION

    When the air in proximity of the sensor is overheated due to an anomaly, and the temperature reaches the value set on the twin thermostat’s board (100°C), an electric contact in the thermostat will be closed, and the alarm will activate.

    3.3.3 PLUGGING AND CALIBRATION

    The warm air generator’s wirings are already plugged, and the twin thermostat is already calibrated. Should you need to perform those operations again (in case of maintenance, checkups, or replacements), please follow the instructions below (fig. 15):

    Legend:1. Wirings for FAN function. 2. Twin Thermostat’s board.3. Fastening holes.4. Ventilation system’s stop temperature indicator. 5. Ventilation system’s start temperature indicator. 6. LIMIT function’s activation temperature indicator.7. Holes for wires block. By inserting the tip of a screwdri-

    ver in this hole, the clamp will be blocked, and it will be possible to insert a wire. Removing the tip of the screwdriver will automatically block the wire inside the clamp.

    WARNING! Make sure the wire is tightly blocked inside the clamp by gently pulling it.

    8. Wirings for LIMIT function.9. Metal bridge10.

    White button for automatic (raised) or manual (pressed) ventilation.

    IMPORTANT!The metal bridge (9) must be removed in all models.When adjusting values (4) (5) (6) do not turn the board (2), or the twin thermostat will be damaged.

    FIG.15

  • 18

    Model F85 SV only.

    3.1 PRELIMINARY CONTROLS

    WARNING! Before starting up the machine make sure that:The power grid’s general switch is turned off (pos. OFF).The machine’s general switch is turned on 0 (pos.1 fig. 11).All installation and assembling has been performed correctly, especially during orientation of the vents.

    3.1.2 CONTROLS IN THE ELECTRONIC PANEL

    1) General switch.2) fumes vent button.3) air vent button.4) fumes vent light (green).5) air vent light (green).6) alarm light (red).7) temperature display.

    3.2 STARTUP

    Turn on the machine’s general switch (pos.1B fig.11).Load the fuel using the grid in the machine’s upper part.Turn on fuel loading and wait for combustion to start up.

    WARNING!Do not use liquid fuel.

    WARNING!If the machine has got a fumes vent, do not turn it off during combustion.

    ALARM

    FAN

    SMOKE

    FAN

    SMOKE

    TEMPER

    ATURE°

    C

    2

    3

    4

    5

    6

    7

    FIG.16

  • 19

    To adjust combustion, regulate suction power in the lower door (pos.3 in fig.13).When temperature reaches 45°C, the air vents will activate automatically (pos.5 in fig.16), and they will automatically switch off as well when temperature drops below 41°C.The alarm’s thermostat is already set to activate at 90°C.

    3.2 STARTUP (summer)

    IMPORTANT: to turn on cold air circulation, press the fumes vent button (pos.3 fig.16) in absence of combustion.

  • 20

    3.4 OPERATION

    The machine must only be loaded with fuel via the upper door (pos. 1 in fig.13). Fuel examples include:

    - Dry wood not treated with chemicals. - Wood chippings pressed in bundles.

    WARNING! Do not use powdered wood, nor liquid fuel, during startup and combustion.

    Removing ashes.Remove ashes only after combustion has ceased, and only after temperature has dropped below 40°C, then:- open up the two front doors (pos. 1 and 2 in fig.13).

    IMPORTANT: the lower door will not open if the upper door is open.The lower door is closed with a knobbed screw.

    - Empty the cinerary.- Close the doors.

    IMPORTANT: do not place the ashes near the vents’ suction area (fig. 17).

    NO

    FIG.17

    WARNING! Do not overload the machine. An excessive heat generated by combustion could deform the machine’s structure.When the warm air generator is on, there is a chance that the alarm will be set off. This is due to the excessive heat generated by the furnace. In this case, lower the heat generation by shutting down the air suction (pos. 3 in fig. 13), and stop loading fuel.

    WARNING! Do not let the alarm activated for more than 2 minutes, or the wirings could be damaged.

    3.4 REGULAR STOP

    You can turn off the furnace by shutting down the air suction (pos. 3 in fig. 13)Then, after the machine has cooled down, switch off the flue’s suction and the vents (pos. 0 in fig. 11), and finally turn off the machine’s general switch.

    WARNING!Do not turn off the general switch before combustion has ceased and the ashes are cold.

  • 21

    4 ORDINARY MAINTENANCE

    4.1 PRELIMINARY CONTROLS

    WARNING! Before maintenance, make sure that:

    - The power grid’s general switch is turned off (pos. OFF).

    - The machine’s general switch in on 0 (Fig. 18), that a padlock is placed on the appropriate lock, and its keys given to the safety operator.

    - Make sure the machine is not powered during maintenance operations.

    4.2 CLEANING THE WARM AIR GENERATOR

    IMPORTANT: at season’s end, clean the combustion chamber, the flue, and the heat exchanger’s pipes.

    0

    1

    2

    B

    67

    A

    FIG.19

    FIG.18

    5

    4

  • 22

    4.2.1 WIPING OFF THE ASH

    Every time the machine is stopped, the ash on the bottom of the combustion chamber must be removed

    4.2.2 CLEANING THE FLUE

    To proceed with cleaning you must:- Unplug suction (pos. A in fig. 19).- Unplug the flue from the suction (pos. B in fig. 19).- Remove soot from the flue with an iron brush.- Reassemble flue with suction.- Plug suction.

    4.2.3 CLEANING THE HEAT EXCHANGER

    To proceed with cleaning you must:- remove back protection panel (1 in fig. 19) by unscrewing it.- unplug suction (pos. A in fig.19).- remove the rest of the back protection panels by unscrewing them (pos.2, 7 fig.19).- clean the exchanger’s pipes with a helix-shaped iron brush, from the front of the machine (pos. 4 in

    fig.19).- do the same for the descending vertical pipes (pos.5 fig.19).- install back the protection panels (part. 1,2 and 7 fig.19).- plug suction (pos.A fig.19).- plug flue with suction.

    4.3 FANBELT STRETCHING (models F120-F240 only)

    You should periodically stretch the fan belts.To access the fan belts, remove the protection grids (part. 6 fig. 19).- Regulate the fan belts’ stretching with the registry screw (fig. 20).- In case this doesn’t work, replace the belt.- At operations complete, replace the protection grid.

    FIG.20

    Motor pulley

    Support plate

    Engine

    Fan

    Belt

    Return pulley

    Registry Screw

  • 23

    4.4 REPLACING THE THERMOSTAT PROBE (model F85 SV only)

    To replace the thermostat probe:- unscrew the probe holder (pos.A fig.21);- remove the probe holder and remove the central screw (pos.B fig.21) in the probe’s lodge;- unplug the probe’s lodge by unscrewing it (pos.C and pos.D fig.21);- replace the probe and reverse the above operations.

    A

    B

    DC

    FIG.21

    4.5 REPLACING THE FUSE (model F85 SV only)

    The fuse lies inside the electronic panel. To replace it, consult the electric plans (tav.2-tav.3).

  • 24

    5 END OF SERVICE

    When the machine’s lifetime is up, you should: - remove all rubber parts (O-ring, gaskets, girds, etc...).- remove all recyclable plastic components (thermoplastic parts) and separate them from the unrecyclable ones (thermo-resistant parts).

    - remove all copper parts (cables).Dispose of the different materials according to your Country’s laws.

    6 ACOUSTIC POLLUTION

    The sound emission levels for the models F 85 F120 and F240 have been tested according to the ISO 11202 rules, and the following maximum sound thresholds have been recorded:

    LpA (dB(A))

    MODEL F85 F 120 F 240

    Machine with only < 60 < 60 < 60 fumes vent turned on

    Machine with only 66,6 70,6 73,4 warm air vent

    Machine with both 66,7 70,9 74,1 vents turned on

    LpA: Max sound pressure level recorded on the operator’s work station

  • 25

    N° BEZEICHNUNGN° DESCRIZIONE N° DESCRIPTION

    1 SONDA TEMPERATURA ARIA2 TERMOSTATO ACCENSIONE

    ARIA3 TERMOMETRO INDICATORE4 QUADRO ELETTRICO5 GRIGLIA DI APPOGGIO SCAR-

    TI6 SPORTELLO DI CONTROLLO

    ESTRAZIONE CENERI7 SPORTELLO CARICAMENTO

    MANUALE 8 SPORTELLO PULIZIA TUBI9 BOCCHE DI MANDATA ARIA

    CALDA10 GRATA DI ASPIRAZIONE11 GRUPPO DI ASPIRAZIONE

    ARIA12 GRUPPO DI ASPIRAZIONE FUMI

    E SPORTELLO PER CENERE13 SIRENE DI ALLARME

    1 AIR TEMPERATURE SENSOR2 A I R A C T I V A T I O N

    THERMOSTAT3 THERMOMETER INDICATOR4 ELECTRIC CONTROL PANEL5 REJECTED MATERIAL SUPPORT

    GRILLE6 ASH EXTRACTION CONTROL

    PANEL7 MANUAL LOADING PANEL 8 PIPE CLEANING PANEL9 HOT AIR OUTLET OPENINGS10 SUCTION GRATING11 AIR SUCTION ASSEMBLY12 SMOKE SUCTION ASSEMBLY

    AND ASH PANEL13 ALARM SIREN

    1 TEMPERATURFÜHLER2 E I N S C H A LT T H E R M O S TAT

    LUFT3 ANZEIGETHERMOMETER4 SCHALTTAFEL5 GITTER ABFALLABLAGE6 K O N T R O L L T Ü R

    ASCHEENTNAHME7 T Ü R Z U M M A N U E L L E N

    BELADEN 8 TÜR ZUR ROHRREINIGUNG9 ZULUFTSTUTZEN WARME

    LUFT10 SAUGGITTER11 B A U G R U P P E

    LUFTANSAUGUNG12 B A U G R U P P E

    DAMPFABSAUGUNG UND ASCHETÜR

    13 ALARMSIRENE

    7 SPARE PARTS CATALOGUE

    HOW TO ORDER SPARE PARTS

    To order spare parts, the following specifications must be presented:- Machine type (model, serial number, year of manufacturing.- Spare part description.- Quantity needed.- Any indications the spare part might have engraved on a plate.

  • 26

    TAV.1 SPARE PARTS F85

    F 85

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    8 7 6

    5 410

    11

    12

    9

    9

    1

    8

    5 4

    10

    11

    7 6

    2

  • 27

    TAV.2 SPARE PARTS F120-F240

    3

    9

    2

    8 7 6

    5 410

    11

    12

    13

  • 28

    TAV.3 ELECTRIC PLAN F85-1 WITHOUT FUMES VENT

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  • 29

    TAV.4 ELECTRIC PLAN F85-1 WITH FUMES VENT

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  • 30

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  • 31

    TAV.6 ELECTRIC PLAN F85-2 WITH FUMES VENT

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  • 32

    TAV.7 ELECTRIC PLAN F120-1

    2.9

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  • 33

    TAV.8 ELECTRIC PLAN F120-2

    F120

    22

    --S

    HE

    ET

    STA

    ND

    AR

    D

    DE

    FIN

    IZIO

    NS

    - The

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    rious

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    bers

    , eith

    er re

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    t with

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    te d

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    s in

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    are

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    anel

    and

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    corr

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    pie

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    ust b

    e at

    leas

    t IP

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    - The

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    les

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  • 34

    TAV.9 ELECTRIC PLAN F240-1

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    1.7 16

    32

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  • 35

    TAV.10 ELECTRIC PLAN F240-2

    F240

    22

    --S

    HE

    ET

    STA

    ND

    AR

    D

    DE

    FIN

    IZIO

    NS

    - The

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    mos

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    mar

    ked

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    con

    tact

    s in

    dica

    ted

    byva

    rious

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    bers

    , eith

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    indi

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    osta

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    ne fo

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    idel

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    n sw

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