INSTALLATION INSTRUCTIONS AND OWNER'S MANUAL

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

CAST IRONDIRECT VENT STOVE

MODELS:DVP20CC(30,70)(B,F,M)(N,P)-2

DVP30CC(30,70)(B,F,M,S,W)(N,P)-2

GAS-FIRED

WARNINGImproper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional in-formation consult a qualified installer, service agency, or the gas supplier.

WARNINGFIRE OR EXPLOSION HAZARDFailure to follow safety warnings exactly could result in serious injury, death or property damage.

— Do not store or use gasoline or other flam-mable vapors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS• Do not try to light any appliance.• Do not touch any electrical switch; do

not use any phone in your building.• Leave the building immediately.• Immediately call your gas supplier

from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

— Installation and service must be per-formed by a qualified installer, service agency or the gas supplier.

INSTALLER: Leave this manual with the appliance.CONSUMER: Retain this manual for future reference.

HOT GLASS

DO NOT TOUCH

NEVER

WILLCAUSE BURNS.

GLASSUNTIL COOLED.

ALLOW CHILDRENTO TOUCH GLASS.

WARNING

A barrier designed to reduce the risk of burns from thehot viewing glass is provided with this appliance and shallbe installed for the protection of children and other at-riskindividuals.

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TABLE OF CONTENTS

IMPORTANT SAFETY INFORMATION ......................................................................................... 3SAFETY INFORMATION FOR USERS OF LP-GAS ..................................................................... 4REQUIREMENTS FOR MASSACHUSETTS ................................................................................ 5INTRODUCTION ........................................................................................................................... 6SPECIFICATIONS ......................................................................................................................... 7GAS SUPPLY ................................................................................................................................. 8CLEARANCES .......................................................................................................................... 9-10VENTING STOVE ....................................................................................................................11-13TERMINATION CLEARANCES ................................................................................................... 14VENT CLEARANCES .................................................................................................................. 15VENT SYSTEM IDENTIFICATION .............................................................................................. 16FRAMING AND FINISHING .................................................................................................... 17-18HORIZONTAL TERMINATION ..................................................................................................... 18VERTICAL TERMINATION ..................................................................................................... 19-20DVP20CC LOG IDENTIFICATION .............................................................................................. 21DVP20CC LOG PLACEMENT ................................................................................................ 22-27DCP30CC LOG IDENTIFICATION .............................................................................................. 28DVP20CC LOG PLACEMENT ................................................................................................ 29-33OPERATING INSTRUCTIONS .................................................................................................... 34MAIN BURNER FLAME CHARACTERISTICS ............................................................................ 35WIRING ........................................................................................................................................ 36MILLIVOLT LIGHTING INSTRUCTIONS ..................................................................................... 37MILLIVOLT WIRING ..................................................................................................................... 38MILLIVOLT TROUBLESHOOTING .............................................................................................. 39IP OPERATING INSTRUCTIONS ................................................................................................ 40IP ELECTRONIC SYSTEM WIRING DIAGRAM.......................................................................... 41INTERMITTENT PILOT LIGHTING INSTRUCTIONS ................................................................. 42INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING .............................................. 43-45MAINTENANCE ........................................................................................................................... 46MAINTENANCE AND SERVICE .................................................................................................. 47MASTER PARTS DISTRIBUTOR LIST ....................................................................................... 48HOW TO ORDER REPAIR PARTS .............................................................................................. 48DVP20CC(30,70)PARTS LIST ..................................................................................................... 49DVP20CC(30,70)PARTS VIEW ................................................................................................... 50DVP30CC(30,70) PARTS LIST .................................................................................................... 51DVP30CC(30,70) PARTS VIEW .................................................................................................. 52CASTING PARTS LIST ................................................................................................................ 53CASTING PARTS VIEW .............................................................................................................. 54ACCESSORY SIDE SHELVES INSTALLATION INSTRUCTIONS .............................................. 55CIB3-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP30CC ....................... 56-58CIB4-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP20CC ....................... 59-61WARRANTY ................................................................................................................................. 62QUICK REFERENCE GUIDE ................................................................................................. 63-64

SECTION PAGE

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IMPORTANT SAFETY INFORMATION

Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.

DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED

• Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies.

• The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance. Work should be done by a qualified service person.

• Keep burner and control compartment clean. • Vent cap is hot while stove is in operation.• Installation and repair should be done by a

qUALIFIED SERVICE PERSON. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

• Do noT put anything around the stove that will obstruct the flow of ventilation air.

• Clearance in accordance with local installation codes and the requirements of the gas supplier.

• Do keep the appliance area clear and free from combustible material, gasoline and other

flammable vapors and liquids.• Do examine venting system periodically and

replace damaged parts.• Do make a periodic visual check of pilot and

burners. Clean and replace damaged parts.

CAUTION

The glass used in your stove is tempered glass. If the glass is cracked or damaged in any way, it should be replaced only with a complete glass frame assembly from Empire. See parts list on Pages 38 and 40 for ordering.

• Do noT use this stove if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

• Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.

• This appliance must be installed on a flat, solid, continuous surface (e.g. wood, metal, concrete). This may be the floor, or it may be raised up on a platform to enhance its visual impact. The appliance may be installed on carpeting, tile, wood flooring or other combustible material as the appliance's base extends the width and depth of the appliance.

• Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance.

• Clothing or other flammable material should not be placed on or near the appliance.

• Adequate accessibility clearances for servicing and proper operation.

• This appliance must not share or be connected to a flue serving a separate solid-fuel burning appliance.

• Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapor and liquids.

• Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this appliance.

• The flow of combustion and ventilation air must not be obstructed in any way.

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SAFETY INFORMATION FOR USERS OF LP-GASPropane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precau-tions which can protect both you and your family from an ac-cident. Read them carefully now, then review them point by point with the members of your household. Someday when there may not be a minute to lose, everyone's safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more informa-tion, please contact your gas supplier.

LP-GAS WARNING ODORIf a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas. That's your signal to go into immediate action!

• Donotoperateelectricswitches,lightmatches,useyourphone.Donotdoanythingthatcouldignitethegas.

• Geteveryoneoutofthebuilding,vehicle,trailer,orarea.DothatIMMEDIATELY.

• Closeallgastankorcylindersupplyvalves.

• LP-Gasisheavierthanairandmaysettleinlowareassuchasbasements.Whenyouhavereasontosuspectagasleak,keepoutofbasementsandotherlowareas.Stayoutuntilfirefightersdeclarethemtobesafe.

• Useyourneighbor'sphoneandcallatrainedLP-Gasservicepersonandthefiredepartment.Eventhoughyoumaynotcontinuetosmellgas,donotturnonthegasagain.Donotre-enterthebuilding,vehicle,trailer,orarea.

• Finally,lettheservicemanandfirefighterscheckforescapedgas.Havethemairouttheareabeforeyoureturn.ProperlytrainedLP-Gasservicepeopleshouldrepairtheleak,thencheckandrelightthegasapplianceforyou.

NO ODOR DETECTED - ODOR FADESome people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you can smell the odorant in propane.Smokingcandecreaseyourabilitytosmell.Beingaroundanodorforatimecanaffectyoursensitivityorabilitytodetectthatodor.Sometimesotherodorsintheareamaskthegasodor.Peoplemaynotsmellthegasodorortheirmindsareonsomethingelse.Thinkingaboutsmellingagasodorcanmakeiteasiertosmell.

The odorant in LP-gas is colorless, and it can fade under some circumstances.Forexample,ifthereisanundergroundleak,themovementofthegasthroughsoilcanfiltertheodorant.OdorantsinLP-Gasalsoaresubjecttooxidation.Thisfadingcanoccurifthereisrustinsidethestoragetankorinirongaspipes.

Theodorantinescapedgascanadsorborabsorbontoorintowalls,masonryandothermaterialsandfabricsinaroom.Thatwilltakesomeoftheodorantoutofthegas,reducingitsodorintensity.

LP-Gasmaystratifyinaclosedarea,andtheodorintensitycouldvaryatdifferentlevels.Sinceitisheavierthanair,theremaybemoreodoratlowerlevels.Alwaysbesensitivetotheslightestgasodor.Ifyoudetectanyodor,treatitasaseriousleak.Immedi-atelygointoactionasinstructedearlier.

SOME POINTS TO REMEMBER• Learn to recognize the odor of LP-gas.YourlocalLP-Gas

Dealercangiveyoua"ScratchandSniff"pamphlet.Useittofindoutwhatthepropaneodorsmellslike.IfyoususpectthatyourLP-Gashasaweakorabnormalodor,callyourLP-GasDealer.

• Ifyouarenotqualified,donotlightpilotlights,performservice,ormakeadjustmentstoappliancesontheLP-Gassystem.Ifyouarequalified,consciouslythinkabouttheodorofLP-Gaspriortoandwhilelightingpilotlightsorperformingserviceormakingadjustments.

• Sometimesabasementoraclosed-uphousehasamustysmellthatcancoveruptheLP-Gasodor.Donottrytolightpilotlights,performservice,ormakeadjustmentsinanareawheretheconditionsaresuchthatyoumaynotdetecttheodoriftherehasbeenaleakofLP-Gas.

• Odorfade,duetooxidationbyrustoradsorptiononwallsofnewcylindersandtanks,ispossible.Therefore,peopleshouldbeparticularlyalertandcarefulwhennewtanksorcylindersareplacedinservice.Odorfadecanoccurinnewtanks,orreinstalledoldtanks,iftheyarefilledandallowedtosettoolongbeforerefilling.Cylindersandtankswhichhavebeenoutofserviceforatimemaydevelopinternalrustwhichwillcauseodorfade.Ifsuchconditionsaresuspectedtoexist,aperiodicsnifftestofthegasisadvisable.If you have any question about the gas odor, call your LP-gas dealer. A periodic sniff test of the LP-gas is a good safety measure under any condition.

• If,atanytime,youdonotsmelltheLP-Gasodorantandyouthinkyoushould,assumeyouhavealeak.ThentakethesameimmediateactionrecommendedabovefortheoccasionwhenyoudodetecttheodorizedLP-Gas.

• Ifyouexperienceacomplete"gasout,"(thecontainerisun-dernovaporpressure),turnthetankvalveoffimmediately.Ifthecontainervalveislefton,thecontainermaydrawinsomeairthroughopeningssuchaspilotlightorifices.Ifthisoc-curs,somenewinternalrustingcouldoccur.Ifthevalveisleftopen,thentreatthecontainerasanewtank.Alwaysbesureyourcontainerisundervaporpressurebyturningitoffatthecontainerbeforeitgoescompletelyemptyorhavingitrefilledbeforeitiscompletelyempty.

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REqUIREMENTS FOR MASSACHUSETTSForallsidewallhorizontallyventedgasfueledequipmentinstalledineverydwelling,buildingorstructureusedinwholeorinpartforresidential purposes, including those owned or operated by theCommonwealthandwherethesidewallexhaustventterminationislessthansevenfeetabovefinishedgradeintheareaofthevent-ing,includingbutnotlimitedtodecksandporches,thefollowingrequirementsshallbesatisfied:

1. INSTALLATIONOFCARBONMONOXIDEDETECTORS.Atthetimeofinstallationofthesidewallhorizontalventedgasfu-eledequipment,theinstallingplumberorgasfittershallobservethatahardwiredcarbonmonoxidedetectorwithanalarmandbatteryback-up is installedonthefloor levelwherethegasequipmentistobeinstalled.Inaddition,theinstallingplumberorgasfittershallobservethatabatteryoperatedorhardwiredcarbonmonoxidedetectorwithanalarmisinstalledoneachadditionallevelofthedwelling,buildingorstructureservedbythesidewallhorizontalventedgasfueledequipment.Itshallbetheresponsibilityofthepropertyownertosecuretheservicesofqualifiedlicensedprofessionalsfortheinstallationofhardwiredcarbonmonoxidedetectors

a. Intheeventthatthesidewallhorizontallyventedgasfu-eledequipmentisinstalledinacrawlspaceoranattic,thehardwiredcarbonmonoxidedetectorwithalarmandbatteryback-upmaybeinstalledonthenextadjacentfloorlevel.

b. Intheeventthattherequirementsofthissubdivisioncannotbemetat the timeofcompletionof installation, theownershallhaveaperiodof thirtydays tocomplywiththeaboverequirements;provided,however,thatduringsaidthirtydayperiod,abatteryoperatedcarbonmonoxidedetectorwithanalarmshallbeinstalled.

2. APPROVEDCARBONMONOXIDEDETECTORS.EachcarbonmonoxidedetectorasrequiredinaccordancewiththeaboveprovisionsshallcomplywithNFPA720andbeANSI/UL2034listedandIAScertified.

3. SIGNAGE.Ametalorplasticidentificationplateshallbeper-manentlymountedtotheexteriorofthebuildingataminimumheightofeightfeetabovegradedirectlyinlinewiththeexhaustventterminalforthehorizontallyventedgasfueledheatingap-plianceorequipment.Thesignshallread,inprintsizenolessthanone-halfinchinsize,“GAS VENT DIRECTLY BELOW. KEEP CLEAR oF ALL oBSTRUCTIonS”.

4. INSPECTION.Thestateorlocalgasinspectorofthesidewallhorizontallyventedgasfueledequipmentshallnotapprovetheinstallation unless, upon inspection, the inspector observescarbonmonoxidedetectorsandsignageinstalledinaccordancewiththeprovisionsof248CMR5.08(2)(a)1through4.

(b) EXEMPTIONS:Thefollowingequipmentisexemptfrom248CMR5.08(2)(a)1through4:

1. TheequipmentlistedinChapter10entitled“Equip-mentNotRequiredToBeVented”inthemostcurrenteditionofNFPA54asadoptedbytheBoard;and

2. ProductApprovedsidewallhorizontallyventedgasfueled equipment installed in a room or structureseparatefromthedwelling,buildingorstructureusedinwholeorinpartforresidentialpurposes.

(d) MANUFACTURER REQUIREMENTS - GAS EQUIP-MENTVENTINGSYSTEMNOTPROVIDED.WhenthemanufacturerofaProductApprovedsidewallhorizontallyventedgasfueledequipmentdoesnotprovidethepartsforventingthefluegases,butidentifies“specialventingsystems”,thefollowingrequirementsshallbesatisfiedbythemanufacturer:

1. Thereferenced“specialventingsystem”instructionsshall be includedwith the appliance or equipmentinstallationinstructions;and

2. The“specialventingsystems”shallbeProductAp-proved by the Board, and the instructions for thatsystemshallincludeapartslistanddetailedinstalla-tioninstruction.

(e) AcopyofallinstallationinstructionsforallProductApprovedsidewall horizontally vented gas fueled equipment, allventinginstructions,allpartslistsforventinginstructions,and/orallventingdesigninstructionsshallremainwiththeapplianceorequipmentatthecompletionoftheinstalla-tion.

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Instructions to Installer1. Installer must leave instruction manual with owner after

installation.2. Installermusthaveownerfilloutandmailwarrantycardsupplied

withthestove.3. Installershouldshowownerhowtostartandoperatethestove.Thisdirectventgasstoveheater isdesignedtooperatewithallcombustion air being siphoned from the outside of the buildingandallexhaustgasesexpelledtotheoutsideofthebuilding.Theinformationcontainedinthismanualpertainstoallmodelsandgascontrolsystemsunlessotherwisenoted.

WARNINGThis unit is not for use with solid fuels.

Notice:Duringinitialfiringofthisunit,itspaintwillbakeoutandsmokewilloccur.Topreventtriggeringofsmokealarms,ventilatetheroominwhichtheunitisinstalled.Notice:Removescrewinvalvecover.Screwisrequiredtopreventshippingdamage.Appliancemustnotbeconnectedtoachimneyfluethatisservicingaseparatesolid-fuelburningappliance.Installation in Residential GaragesGasutilizationequipmentinresidentialgaragesshallbeinstalledsothatallburnersandburnerignitiondevicesarelocatednotlessthan18"(457mm)abovethefloor.Suchequipmentshallbelocated,orprotected,soitisnotsubjecttophysicaldamagebyamovingvehicle.Appliance Certification ThisstoveisdesigncertifiedinaccordancewithAmericanNationalStandard/CSAStandardANSIZ.21-88/CSA2.33andbyUnderwritersLaboratoriesasaDirectVentGasFireplaceHeaterandshallbeinstalledaccordingtotheseinstructions.Consultyourlocalbuildingcodeagency,priortoinstallation,toensurecompliancewithlocalcodes-includingpermitsandinspections.Thestove,wheninstalledwithblower,mustbeelectricallygroundedinaccordancewithlocalcodesor,inabsenceoflocalcodes,withtheNational Electric Code ANSI/NFPA 70orCanadianElectriccode,CSAC22.1,ifanexternalelectricalsourceisutilized.Thesemodelsmaybeinstalledinabedroomorbed-sittingroomintheU.S.A.andCanada.Qualified Installing AgencyInstallationandreplacementofgaspiping,gasutilizationequipmentor accessories and repair and servicing of equipment shall beperformedonlybyaqualifiedagency.Theterm“qualifiedagency”meansanyindividual,firm,corporationorcompanywhicheitherinpersonorthrougharepresentativeisengagedinandisresponsiblefor(a)theinstallationorreplacementofgaspipingor(b)theconnection,installation,repairorservicingofequipment,whoisexperiencedinsuchwork,familiarwithallprecautionsrequiredandhascompliedwithalltherequirementsoftheauthorityhavingjurisdiction.

State of Massachusetts: TheinstallationmustbemadebyalicensedplumberorgasfitterintheCommonwealthofMassachusetts.

Theinstallationmustconformwithlocalcodesor,intheabsenceoflocalcodes,withtheNational Fuel Gas Code ANSI Z223.1/NFPA 54* Natural Gas and Propane Installation Code, or CSA B149.1 in Canada.*Available from the American National Standards Institute, Inc. 11 West 42nd St., New York, N.Y. 10036.

WARNINGANY CHANGE TO THIS STOVE OR ITS CONTROLS CAN BE DANGEROUS.Improper installation or use of the stove can cause serious injury or death from fire, burns, explosions, or carbon monoxide poisoning.

Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.ImportantAllcorrespondenceshouldrefertocompleteModelNumber,SerialNumberandtypeofgas.High Altitude When installing thisunitatanelevationabove2000 feet (in theUnitedStates)itmaybenecessarytodecreasetheinputratingbychanging theexistingburnerorifice toasmallersize.Generally,inputshouldbereduced4percentforeach1000feetabovesealevel.However,iftheheatingvalueofthegashasbeenreduced,thisgeneralrulemaynotapply.Checkwithlocalgasutilityforproperorificesizeidentification.Canadian High Altitude Altitude:0-4500feet(0-1370m)Wheninstallingthisunitatanelevationabove4500feet(inCanada),checkwithlocalauthorities.Consultyourlocalgasutilityforassistanceindeterminingtheproperorificeforlocation.PreparationThisdirectventgasstoveanditscomponentsaretestedandsafewheninstalledinaccordancewiththisInstallationManual.Reporttoyourdealeranypartsdamagedinshipment,specificallycheckglasscondition.Donot installunitwithdamaged, incomplete,orsubstitute parts.Readall instructionsbefore starting installationandfollowtheseinstructionscarefullyduringinstallationtoinsuremaximumbenefitandsafety.Failuretofollowthemwillvoidyourwarrantyandmaypresentafirehazard.Thewarrantywillbevoidedby,andthewarranterdisclaimsanyresponsibilityforthefollowingactions:• Installationofanydamagedstoveorventsystemcomponent.• Modificationofthestoveordirectventsystem.• InstallationotherthanasinstructedbyEmpireComfortSystems,

Inc.• Improperpositioningofthelogsorglassdoor.• Installationand/oruseofanycomponentpartnotmanufactured

orapprovedbymanufacturer.

INTRODUCTION

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SPECIFICATIONSModel DVP20CC DVP30CCGasType NaturalGas LP NaturalGas LPInputBTU/HR(KW/H)Max 19,500 26,500InputBTU/HR(KW/H)Min 13,500 18,000 21,000GasInlet(Pipe) 3/8" 3/8"Orifice 2.15mm 55 39 1.55mmAirShutterSetting 1/8" FullOpen 3/16" FullOpenGasSupplyPressureMax 10.5"W.C./2.614kPa 13.0"W.C./3.237kPa 10.5"W.C./2.614kPa 13.0"W.C./3.237kPaGasSupplyPressureMin 4.5"W.C./1.121kPa 11.0"W.C./2.739kPa 4.5"W.C./1.121kPa 11.0"W.C./2.739kPaGasSupplyPressureManifold 3.5"W.C./.872kPa 10.0"W.C./2.490kPa 3.5"W.C./.872kPa 10.0"W.C./2.490kPaHeight 24-1/8" 27-3/4"Width 21-1/2" 28-1/16"Depth 16-1/2" 18"Venting Accessories (Special Vent Kits - Simpson Duravent Can be purchased from Empire Comfort Systems Inc.)DVKHP (requiresSD46DVAE45B)

HorizontalVentKitforDVP30CCLPOnly(46DVA-24B,46DVA-09B,46DVA-08AB,46DVA-DC,46DVA-WT, 46DVA-HC, 46DVA-E90B)

DVK45LP HorizontalDirect-Vent45-DegkitforDVP20CCLPOnly(SD46DVAE45B,SD09261TB(adaptor4x6to5x8),SD58DVADC,SD58DVAWT,SD58DVAHSCH)

DVK45NAT HorizontalDirect-Vent45-DegkitforDVP20CCNatOnly(SD46DVAE45B,SD46DVA12B,SD-46DVADC, SD46DVAWT, SD46DVAHC)

DVKVP45 VerticalDirect-Vent45-DegkitforDVP20CCLPandNatandDVP30CCNatOnly(SD46DVAE45B,SD46DVAE90B, SD46DVA12B, SD46DVA17B, SD46DVADC, SD46DVAWT, SD46DVAHC)

NOTE: Onhorizontalapplications,snorkelkitsmaybeused.DVP20CC(LP,NAT)andDVP30CCNAT:SD-46DVASNK14(14inchpipesnorkel)DVP30CCLP:SD-46DVASNK36(36inchpipesnorkel)AccessoriesTMV MillivoltWallThermostat-ReedSwitchFRBC BatteryOperatedRemoteControlFRBTC BatteryOperatedRemoteControlwithThermostatFREC ElectricRemoteControlFWS WallSwitchFRBTP 7-DayProgrammableRemoteTRW RemoteWallThermostatCIB3 AutomaticBlower(DVP30CC)CIB4 AutomaticBlower(DVP20CC)Stone Inlay Replaces Standard Grill Top - DVP30CC30 Models ONLYCSI-8V StoneInlay-VenetianGoldCSI-9A StoneInlay-AdobeFrostCSI-10M StoneInlay-PatinaMochaCSI-11G StoneInlay-TempleGrayCSI-12A StoneInlay-AmericanBeautyCast Iron Stove Side Shelf Kit (Includes Left & Right)CSK-B SideShelfKit-PorcelainBlackCSK-F SideShelfKit-MatteBlackCSK-M SideShelfKit-PorcelainMahoganyCSK-S SideShelfKit-PorcelainSand(DVP30CCOnly)CSK-W SideShelfKit-MattePewter(DVP30CCOnly)

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ConsultthecurrentNationalFuelGasCode,ANSIZ223.1CAN/CGA-B149(.1or.2)installationcode.

NOTE:Neveruseplasticpipe.Checktoconfirmwhetheryourlocalcodesallowcoppertubingorgalvanized.Note:Sincesomemunicipalitieshaveadditionallocalcodes,itisalwaysbesttoconsultyourlocalauthorityandinstallationcode.Theuseofthefollowinggasconnectorsisrecommended:— ANSZ21.24ApplianceConnectorsofCorrugatedMetalTubing

andFittings— ANSZ21.45AssembledFlexibleApplianceConnectorsofOther

ThanAll-MetalConstructionTheaboveconnectorsmaybeusedifacceptablebytheauthorityhavingjurisdiction.ThestateofMassachusettsrequiresthataflexibleapplianceconnectorcannotexceedthreefeetinlength.

Figure 1

Installing a New Main Gas CockEachapplianceshouldhaveitsownmanualgascock.Amanualmaingascockshouldbelocatedinthevicinityoftheunit.Wherenoneexists,orwhereitssizeorlocationisnotadequate,contactyourlocalauthorizedinstallerforinstallationorrelocation.Compoundsusedonthreadedjointsofgaspipingshallberesistanttotheactionofliquefiedpetroleumgases.Thegaslinesmustbecheckedforleaksbytheinstaller.Thisshouldbedonewithasoapsolutionwatchingforbubblesonallexposedconnections,andifunexposed,apressuretestshouldbemade.never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!Note: The gas control is equipped with a captured screw typepressuretestpoint,thereforeitisnotnecessarytoprovidea1/8"testpointupstreamofthecontrol.Agasvalveandgroundjointunionshouldbeinstalledinthegaslineupstreamofthegascontroltoaidinservicing.ItisrequiredbytheNationalFuelGasCodethatadriplinebeinstallednearthegasinlet.Thisshouldconsistofaverticallengthofpipeteeconnectedintothegaslinethatiscappedonthebottominwhichcondensationandforeignparticlesmaycollect.Whenusingcopperorflexconnectoruseonlyapprovedfittings.Always provide a unionsothatgaslinecanbeeasilydisconnectedforburnerservicing.Theapplianceandit'sindividualshutoffvalvemustbedisconnectedfromsupplypipingsystemduringanypressuretestingofthatsystemattestpressuresinexcessof1/2psig(3.5kPa).Theappliancemustbeisolatedfromthegassupplypipingsystembyclosingitsindividualmanualshutoffvalveduringanypressuretestingofthegassupplypipingsystemattestpressuresequaltoorlessthan1/2psig(3.5kPa).

CAUTIONIf one of the procedures results in pressures in excess of 1/2 psig (14" w.c.) (3.5 kPa) on the stove gas valve, it will result in a hazardous condition.

Checking Manifold PressureBoth Propane and Natural gas valves have a built-in pressureregulatorinthegasvalve.Naturalgasmodelswillhaveamanifoldpressureofapproximately3.5"w.c.(.871kPa)formaximuminputor1.7"w.c.(.423kPa)forminimuminputatthevalveoutletwiththeinletpressuretothevalvefromaminimumof5.0"w.c.(1.245kPa)forthepurposeofinputadjustmenttoamaximumof10.5"w.c.(2.615kPa).Propanegasmodelswillhaveamanifoldpressureapproximately10.0"w.c.(2.49kPa)formaximuminputor5.9"w.c.(1.469kPa)forminimuminputatthevalveoutletwiththeinletpressuretothevalvefromaminimumof11.0"w.c.(2.739kPa)forthepurposeofinputadjustmenttoamaximumof13.0"w.c.(3.237kPa).A1/8" (3mm)N.P.T.plugged tapping,accessible for testgaugeconnection,islocatedontheoutletsideofthegascontrol.

GAS SUPPLY

Recommended Gas Pipe Diameter

Pipe LengthSchedule 40 PipeInside Diameter

Tubing, Type L Outside Diameter

Nat. L.P. Nat. L.P.

0-10feet0-3meters

1/2”12.7mm

3/8”9.5mm

1/2”12.7mm

3/8”9.5mm

10-40feet4-12meters

1/2”12.7mm

1/2”12.7mm

5/8”15.9mm

1/2”12.7mm

40-100feet13-30meters

1/2”12.7mm

1/2”12.7mm

3/4”19mm

1/2”12.7mm

100-150feet31-46meters

3/4”19mm

1/2”12.7mm

7/8”22.2mm

3/4”19mm

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In selectinga location for installation, it is necessary toprovideadequateaccessibilityclearancesforservicingandproperopera-tion.Locating and Venting the Direct Vent StoveClearances:When facing the front of the direct vent stove theminimum clearances to combustible construction (material) arethefollowing:

Topofappliance(ceiling) 36"(914.4mm)RearWall 2"(50.8mm)SideWall 6"(152.4mm)HeaterCorners(45°angle)toWall 4"(101.6mm)Floor 0"(0mm)

Installation on Rugs and TileThisappliancemustbeinstalledonaflat,solid,continuoussurface(e.g.wood,metal,concrete).Thismaybethefloor,or itmayberaiseduponaplatformtoenhanceitsvisualimpact.Thecontinu-oussurfacemaybecoveredwithcarpeting,vinyl,woodflooringorothercombustiblematerial.

Figure 2

Figure 3

Figure 4

CLEARANCES

35248-7-0816Page 10

Special Vent SystemsThefollowingventsystemsareacceptableforusewiththeDVP(20,30)CCstoves:EmpireHorizontalRoundTerminationKits-DVVK-4RE,DVVK-4REVSEmpireHorizontalRoundFlexTerminationKits-DVVK-4FRE,DVVK-4FREVSSimpsonDuravent®GS4"-65/8"AmericanMetal®4"-65/8"SelkirkDirect-Temp®4"-65/8"ICCInc.Excel4"-65/8"MetalFabSureSeal®4"-65/8"BDMManufacturing4"-65/8"Note:AmericanMetal®,SelkirkDirect-Temp®,MetalFabSureSeal®,BDMManufacturing,andICCInc.ExcelCANNOTbeusedinsidewallhorizontalventinstallationsinthestateofMassachusetts.

CLEARANCES (cont.)

Figure 5

35248-7-0816 Page 11

VENTING STOVE

Figure 6

SPECIAL VENTING NOTES: DVP20CC NAT -canbeventedhorizontallywithkitDVK45NATmaximum18".DVP20CC LP - can be vented horizontally with kit DVK45LPmaximum18".DVP20CC (LP,NAT) -canusea14"shortsnorkelor36"tallsnorkel.

DVP30CC NAT - CAN NOTbeventedhorizontally,straightouttheback.Aninitial1'verticalriseisrequiredbeforeturninghorizontaloruseoftheSimpsonDuravent36"tallor14"shortsnorkelisrequired.DVP30CC LP - CAN NOTbeventedhorizontally,straightouttheback.Aninitial3'verticalriseisrequiredbeforeturninghorizontaloruseoftheSimpsonDuravent36"tallsnorkelisrequired.

CAUTIONTotalverticalrunMUSTBEcompletedbeforestartinghorizontalrun.Horizontal chimney run must slope upward (away from stove) 1/4" per foot and vent termination must be level.

Sidewall Venting Themaximumverticalandhorizontaldistancesare25feetand12feet,respectively.Verticaldimensionsarebasedontopofstovetocenterlineofpipe.Horizontaldimensionsarebasedoncenterlineofpipetotermination.

Undernocircumstancesshouldcombustiblematerials(includingsiding)becloserthan3"fromthetopofthe65/8"pipeorcloserthan1"onthesidesandbottom.Cutting the HoleAftertheappliancehasbeenpositionedinitspermanentlocation,theholethroughtheexteriorwallofthehousecanbecut.Thisholeneedstobe9"highx10"widefor4x6pipeand10-1/2x10-1/2for5x8pipewithitscenterlinedeterminedbytheamountofverticalariseandhorizontalrunofthetermination.Whenlocatingtheholeitmustbenotedthatthebottomofthecapmustbe12"abovethegroundlevel,andtopofthecapmustbenolessthan18"belowacombustibleprojection,andnocloserthan9"toanywallrunningparalleltoventtermination.

Co-Linear to Co-Axial ConnectionA Co-Axial to Co-Linear appliance connector is approved forinstallationinverticalventingapplications.OnecanbepurchasedthroughEmpireComfortSystemsorSimpsonDealer(partnumber46DVA-GCL).

CO-AXIAL toCO-LINEARCONNECTOR(SD46DVA-GCL)

FLEX PIPE

EXHAUST

INTAKE

STRAIGHTCO-AXIAL

(DETERMINE LENGTHNEEDED AND

PURCHASE SEPARATELY)

CHIMNEY LINERTERMINATION KIT

VENT CAP

ROUND toCONNECTOR

CO-LINEARCO-AXIAL

VERTICALVENT KIT

(DVKI)

45º ELBOW(SD46DVA-E45B)

Figure 7

35248-7-0816Page 12

Venting Graph (Dimensions in Feet)1. Determinetheheightofthecenterofthetermination.Usingthis

dimensionontheVentingGraph,locatethepointitintersectswiththeslantedgraphline,ortherightedgeofthegraph.

2. Fromthepointof this intersection,drawavertical line to thebottomofthegraph.

3. Adjusttheindicatedmaximumdimensionforadditionalelbowsifnecessary.

4. Positiontheunitsothatmaximumhorizontalrunisnotexceeded.Venting RequirementsMinimumverticalrisefromapplianceoutletbeforeanyelbows= 12inches(305mm)forDVP20CC(LP,NAT)andDVP30CCNATand24inches(610mm)forDVP30CCLP.

Maximumverticalrisefromapplianceoutlet=40feet(12.19m).Maximumverticalriseandhorizontalrunisacombinedtotalof25feet(7.62m).

Maximumelbows=two90°,forthesecondelbowsubtract5feetfromahorizontalrun.

VENTING STOVE (cont.)

A

"A" DimensionDVP20CC 24"(610mm)DVP30CC 27"(686mm)

Figure 8 - Snorkel Installation

35248-7-0816 Page 13

Figure 9a - DVP20CC Figure 9b - DVP30CC

To Use the Vent GraphEXAMPLE A:Iftheverticalrisefromtheapplianceoutletis21feet,thehorizontalruntotheouterwallflangeoftheventterminationmustnotexceed4feetwithone90°elbow.EXAMPLE B:Iftheverticalrisefromtheapplianceoutletis14feet,thehorizontalruntotheouterwallflangeoftheventterminationmustnotexceed11feetwithone90°elbow.

VENTING STOVE (cont.)SPECIAL NOTE: Foreach45degreeelbowinstalledinthehorizontalrun,thelengthofthehorizontalrunMUSTbereducedby18inches(457.2mm).Thisdoesnotapplyifthe45degreeelbowsareinstalledontheverticalriseoftheventsystem.Example:Accordingtothechartthemaximumhorizontalrunis12feetandiftwo45degreeelbowsarerequiredinthehorizontalrunitmustbereducedto9feet.Themaximum number of 45 degree elbows permitted per sidewallinstallationistwo.Theseelbowscanbeinstalledineithertheverticalriseorhorizontalrun.

35248-7-0816Page 14

Terminationclearanceforbuildingswithcombustibleandnoncombustibleexteriors.

Figure 10

RECESSED LOCATIONOUTSIDE CORNERINSIDE CORNER

“A” = COMBUSTIBLE 9” (229mm)= NONCOMBUSTIBLE 2” (51mm)

BALCONYWITH PERPENDICULAR SIDE WALL

BALCONYWITH NO SIDE WALL

“C” = CLEARANCE FROM CORNERIN RECESSED LOCATIONCOMBUSTIBLE 9” (229mm)NONCOMBUSTIBLE 2” (51mm)

“D” = MINIMUM WIDTH FOR BACK WALLOF A RECESSED LOCATIONCOMBUSTIBLE 38” (965mm)NONCOMBUSTIBLE 24” (610mm)

“E” = MAXIMUM DEPTH OF 48” (1219mm)FOR RECESSED LOCATION

“G” = COMBUSTIBLE 9” (229mm)= NONCOMBUSTIBLE 2” (51mm)

“H” = COMBUSTIBLE 18” (457mm)= NONCOMBUSTIBLE 12” (305mm)

“I” = COMBUSTIBLE 12” (457mm)= NONCOMBUSTIBLE 12” (305mm)

“F” = COMBUSTIBLE 6” (305mm)= NONCOMBUSTIBLE 6” (305mm)

Vertical Sidewall Installations Important! Minimumclearancebetweenventpipesandcombustiblematerialsisoneinch(25mm)on,bottomandsidesandthreeinches(51mm)ontop.Important!Whenvent terminationexits through foundation lessthan20"belowsidingoutcrop,theventpipemustflushupwiththesiding.46-DVA-HCterminationcapmustalsobeused.Information on Various Venting Routes and ComponentsImportant:Itisalwaysbesttolocatetheapplianceinsuchawaythatminimizesthenumberofoffsetsandhorizontalventlength.Sinceitisveryimportantthattheventingsystemmaintainitsbalance

betweenthecombustionairintakeandthefluegasexhaust,certainlimitations as to vent configurations apply and must be strictlyadheredto.Thegraphshowingtherelationshipbetweenverticalandhorizontalsidewall ventingwill help todetermine thevariousvent lengthsallowable.Thehorizontalventrunreferstothetotallengthofventpipefromtheventelbowoftheappliancetothefaceoftheouterwall.

TERMINATION CLEARANCES

35248-7-0816 Page 15

Figure 11

VENT CLEARANCES

CanadianInstallations1 USInstallations2 CanadianInstallations1 USInstallations2

A=Clearanceabovegrade,veranda,porch,deck,orbalcony

12in(30cm) 12in(30cm)I=Clearancetoservice

regulatorventoutlet 3ft(91cm) 6ft

B=Clearancetowindowordoorthatmaybeopen

6in(15cm)forappli-ances≤10,000Btuh (3kW),12in(30cm)forappliances>10,000Btuh(3kW)and≤100,000Btuh(30kW),36in(91cm)forappli-ances>100,000Btuh(30kW)

6in(15cm)forappli-ances≤10,000Btuh(3kW),9in(23cm)forap-pliances>10,000Btuh(3kW)and≤50,000Btuh(15kW),12in (30cm)forappliances>50,000Btuh(15kW)

J=Clearancetononme-chanicalairsupplyinlettobuildingorthecombustionairinlettoanyotherappliance

6in(15cm)forappli-ances≤10,000Btuh(3kW),12in(30cm)forappliances>10,000Btuh(3kW)and≤100,000Btuh(30kW),36in(91cm)forappli-ances>100,000Btuh(30kW)

6in(15cm)forappli-ances≤10,000Btuh(3kW),9in(23cm)forappliances>10,000Btuh(3kW)and≤50,000Btuh(15kW),12in(30cm)forappliances>50,000Btuh(15kW)

C=Clearancetopermanentlyclosedwindow

12in(30cm) 12in(30cm)K=Clearancetoa

mechanicalairsupplyinlet

6ft(1.83m)3ft(91cm)aboveifwithin10ft(3m)hori-zontally

D=Verticalclearanceventilatedsoffitlocatedabovetheterminalwithinahorizontaldistanceof2feet(61cm)fromthecenterlineoftheterminal

24in(61cm) 24in(61cm)

L=Clearanceabovepavedsidewalkorpaveddrivewaylocatedonpublicproperty 7ft(2.13m)† 7ft(2.13m)†

E=Clearancetounventilatedsoffit

12in(30cm) 12in(30cm)M=Clearanceunder

veranda,porchdeck,orbalcony

12in(30cm)‡ 12in(30cm)‡

F=Clearancetooutsidecorner 6in(15cm) 6in(15cm)

1 InaccordancewiththecurrentCSAB149.1,NaturalGasandPropaneInstal-lationCode

G=Clearanceinsidecorner 9in(23cm) 9in(23cm)

2 InAccordancewiththecurrentANSIZ223.1/NFPA54,NationalFuelGasCode

H=Clearancetoeachsideofcenterlineextendedabovemeter/regulatorassembly

3ft(91cm)withinaheight15ft(4.5m)abovethemeter/regula-torassembly

3ft(91cm)

† Aventshallnotterminatedirectlyaboveasidewalkorpaveddrivewaythatislocatedbetweentwosinglefamilydwellingsandservesbothdwellings

ATTEnTIon: Vinyl Soffit, Vinyl Ceiling, Vinyl overhang DisclaimerClearancesaretoheatresistantmaterial(i.e.wood,metal).Thisdoesnotincludevinyl.EmpireComfortSystemsInc.willnotbeheldresponsibleforheatdamagecausedfromterminatingundervinyloverhangs,vinylceilingsorvinylventilated/unventilatedsoffits.

‡ Permittedonlyifveranda,,porch,deck,orbalconyisfullyopenonaminimumoftwosidesbeneaththefloor.

* ForclearancesnotspecifiedinANSIZ223.1/NFPA54orCSAB149.1,oneofthefollowingshallbeindicated:

Clearanceinaccordancewithlocalinstallationcodesandtherequirementsofthegassupplier.

35248-7-0816Page 16

Installing Vent ComponentsBegin theventsysteminstallationby installing thefirstSimpsonDuraventcomponentonthetopoftheappliancewitha45°elbowandrotatetheventelbowtothedesiredpositionthenaddhorizontalandverticalpipelengthsandthenahorizontalorverticalterminationkit.Elbowscanbeaddedwherenecessary.SeePages11through15forventingrequirements.Simpson Duravent vent system components lock into place byslidingtheconcentricpipesectionwithfourequallyspacedinteriorbeadsontotheappliancecollarorpreviouslyinstalledcomponentendwithfourequallyspacedindentedsections.Whentheinternalbeadsofeachstarting65/8inchouterpipe lineup, rotatepipesectionclockwise90°(approximately3inches).Theventpipeisnowlockedtogether.Continue adding components per the pre-planned vent systemconfiguration. Be certain that each succeeding vent componentissecurelyfittedandlockedintotheprecedingcomponentintheventsystem.

Figure 13

Figure 12

VENT SYSTEM IDENTIFICATION

PART NAME "A" "B" "C"6"PIPE 6"(152mm) 11/2"(38mm) 41/2"(114mm)

9"PIPE 9"(229mm) 11/2"(38mm) 71/2"(191mm)

12"PIPE 12"(305mm) 11/2"(38mm) 101/2"(267mm)

24"PIPE 24"(610mm) 11/2"(38mm) 221/2"(572mm)

36"PIPE 36"(914mm) 11/2"(38mm) 341/2"(876mm)

48"PIPE 48"(1.220m) 11/2"(38mm) 461/2"(1.18m)

45°ELBOW 51/2"(140mm) 11/2"(38mm) ---

90°ELBOW 61/2"(165mm) 11/2"(38mm) 5"(127mm)

35248-7-0816 Page 17

Installing Support BracketsAhorizontalpipesupportMUSTBEusedforeach3feetofhorizontalrun.Thepipesupportsshouldbeplacedaround65/8inchdiameterpipeandnailedinplacetoframingmembers.ThereMUSTBEa2inchclearancetocombustiblesabove6-5/8inchdiameterpipeandelbowsand1inchclearanceonbothsidesandbottomof6-5/8inchtocombustiblesonallhorizontalpipesectionsandelbows.Verticalrunsofthisventsystemsmustbesupportedevery4feetabove theapplianceflueoutletbywallbracketsattached to the65/8inchventpipeandsecuredwithnailsorscrewstostructuralframingmembers.

Figure 14Installing Firestops Firestopsarerequiredforsafetywhenevertheventsystempassesthroughaninteriorwall,anexteriorwall,oraceiling.Thesefirestopsactasafirebreakheatshieldandasameanstoinsurethatminimumclearancesaremaintainedtotheventsystem.Horizontalrunsintheventsystemwhichpassthrougheitherinteriororexteriorwalls,requiretheuseofwallfirestopsonbothsidesofthewallthroughwhichtheventpasses.Positionthefirestopsonbothsidesofthe9inchx10inchholefor4x6pipeand10-1/2x10-1/2holefor5x8pipe,previouslycut.Securewithnails or screws.Continue the vent run through thefirestops.SeeFigure14.

Figure 15Verticalrunsofthissystemwhichpassthroughceilingsrequiretheuseofoneceilingfirestopattheholeineachceilingthroughwhichtheventpasses.

Positionaplumbbobdirectlyoverthecenteroftheverticalventcomponentandmarktheceilingtoestablishthecenterpointofthevent.Drillaholeordriveanailthroughthiscenterpointandcheckthefloorabove foranyobstructionssuchaswiringorplumbingruns.Repositiontheapplianceandventsystem,ifnecessary,toaccommodateceilingjoistsand/orobstructions.

Cuta9inchx9inchholethroughtheceiling,usingthecenterpointpreviouslymarked.Frametheholewithframinglumberthesamesizeastheceilingjoists.SeeFigure16.IftheareaabovetheceilingisNOTanattic,positionandsecuretheceilingfirestop(46DVA-FS)ontheceilingsideofthepreviouslycutandframedhole.SeeFigure17.If theareaabovetheceilingISanattic,positionandsecurethefirestopontopofthepreviouslyframedhole.SeeFigure18.

Note: Removeinsulationfromtheframedareaintheatticbeforeinstallingthefirestopand/orventstopand/orventpipes.

Figure 16

FRAMING AND FINISHING

35248-7-0816Page 18

Figure 17Figure 18

Attachandsecuretheterminationtothelastsectionofhorizontalventingbyslidingcapoverthelastsectionofhorizontalventingtoensureproperlocation.NOTE: Terminationcapshouldpassthroughthewallfirestopfrom

theexteriorofthebuilding.Adjusttheterminationcaptoitsfinalexteriorpositiononthebuilding.

WARNINGTermination cap must be positioned so that the arrow is pointing up.

Usingtheterminationcapinthecenterofthesquarehole,attachthe terminationcapwith the fourwoodscrewsprovided.Beforeattachmentofthetermination,runabeadofsiliconesealantratedabove250°Fonitsoutsideedgetoo,soastomakeasealtothatexteriorwall.NOTE: Woodscrewscanandshouldbereplacedwithappropriate

fastenersforuseonstucco,brick,concreteorothertypesofsiding.

CAUTIONIf exterior walls are finished with siding (vinyl, aluminum, etc.), it is necessary to install the vinyl siding shield (46DVA-VSS).

Vinylsidingshield(46DVA-VSS)willbeinstalledbetweentheventterminationandtheexteriorwall.SeeFigure19.Thishorizontalventterminationboltsontotheflatportionofthevinylsidingstandoff,soanairspacewillexistbetweenthewallandtheterminationcap. Figure 19

HORIZONTAL TERMINATION

FRAMING AND FINISHING (continued)

35248-7-0816 Page 19

Vertical TerminationsLocateandmarkthecenterpointoftheventingpipe.Usinganailontheundersideoftheroofanddrivethisnailthroughthiscenterpoint.Maketheoutlineoftheroofholearoundthiscenterpoint.NOTE:Sizeoftheroofholedimensionsdependonthepitchoftheroof.Theremustbea1inchclearance(25mm)totheverticalpipesections.Thisclearanceistoallcombustiblematerial.Covertheopeningoftheventpipeandcutandframetheroofhole.Useframinglumberthesamesizeastheroofraftersandinstalltheframesecurely.Flashinganchoredtoframemustwithstandhighwinds.Thestormcollarisplacedoverthisjointtomakeawatertightseal.Non-hardeningsealantshouldbeusedtocompletelysealthisflashinginstallation.Determining Minimum Vent Height Above the Roof.

WARNINGMajor U.S. building codes specify minimum chimney and/or vent height above the roof top. These minimum heights are necessary in the interest of safety. These specifications are summarized in Figure 20.

ROOF PITCHH (MINIMUM

FEET METERFLATTO6/12 1.0 0.30

6/12TO7/12 1.25 0.36

OVER7/12TO8/12 1.5 0.46

OVER8/12TO9/12 2.0 0.61

OVER9/12TO10/12 2.5 0.76

OVER10/12TO11/12 3.25 0.99

OVER11/12TO12/12 4.0 1.22

OVER12/12TO14/12 5.0 1.52

OVER14/12TO16/12 6.0 1.83

OVER16/12TO18/12 7.0 2.13

OVER18/12TO20/12 7.5 2.27

OVER20/12TO21/12 8.0 2.44

Figure 20

Figure 21

Notethatforsteeproofpitches,theventheightmustbeincreased.Inhighwindconditions,nearbytrees,adjoiningroof lines,steeppitchedroofs,andothersimilarfactorscanresultinpoordraft,ordown-drafting.Inthesecases,increasingtheventheightmaysolvethisproblem.Whenterminatingtheventcapnearanexteriorwalloroverhang,maintainminimumclearancesasshowninFigure 20.General MaintenanceConduct an inspection of the venting system semi-annually.Recommendedareastoinspectareasfollows:1. Check areas of the venting system which are exposed to

theelements forcorrosion.Thesewill appearas rustspotsorstreaksand,inextremecases,holes.Thesecomponentsshouldimmediatelybereplaced.

2. Removethecapandshineaflashlightdownthevent.Removeanybirdnestsorotherforeignmaterial.

3. Checkforevidenceofexcessivecondensate,suchaswaterdropletsformingintheinnerlinerandsubsequentlydrippingoutatjoints.Continuecondensatecancausecorrosionofcaps,pipeandfittings.Itmaybecausedbyhavingexcessivelateralruns,toomanyelbowsandexteriorportionsofthesystembeingexposedtocoldweather.

4. Inspectjointstoverifythatnopipesectionsorfittingshavebeendisturbedand,consequently,loosened.Also,checkmechanicalsupports,suchaswallstrapsorplumbers'tapeforrigidity.

Ventingterminalshallnotberecessedintoawallorsiding.Aremovablepanelorothermeansmustbeprovidedintheenclosure

forvisualinspectionoftheflueconnection.

Installing the Vent System in a ChaseA chase is a vertical box like structure built to enclose the gasapplianceand/orit'sventsystem.Verticalventrunsontheoutsideofabuildingmaybe,butarenotrequiredtobeinstalledinsideachase.

Figure 22

CAUTIONTreatment of firestop spacers and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, your local building codes must be checked to determine the requirements for these steps.

VERTICAL TERMINATION

35248-7-0816Page 20

Installing Support BracketsAhorizontalpipesupportMUSTBEusedforeach3feetofhorizontalrun.Thepipesupportsshouldbeplacedaround65/8inchdiameterpipeandnailedinplacetoframingmembers.ThereMUSTBEa2inchclearancetocombustiblesabove65/8inchdiameterpipeandelbowsand1inchclearanceonbothsidesandbottomof65/8inchtocombustiblesonallhorizontalpipesectionsandelbows.Verticalrunsofthisventsystemsmustbesupportedevery4feetabove theapplianceflueoutletbywallbracketsattached to the65/8inchventpipeandsecuredwithnailsorscrewstostructuralframingmembers.

Note:Wheninstallingthisventsysteminachase,itisalwaysgoodbuildingpractice to insulate thechaseasyouwould theoutsidewallsofyourhome.This isespecially important forcoldclimateinstallations. Upon completion of building your chase framing,installtheventsystembyfollowingtheinstructionsinthismanual.Remember to build the chase large enough so that minimumclearanceofcombustiblematerials(includinginsulation)totheventsystemaremaintained.Vertical Through the Roof ApplicationsYourGasStovehasbeenapprovedfora) Verticalinstallationsupto40feetofventrunb) Two sets of 45degree elbow offsets within these vertical

installations.From0toamaximumof8feetaventpipecanbeusedbetweenelbows.

c) Wallstrapsmustbeusedtosupportoffsetpipeevery4feet.Thisapplicationswillrequirethatyoufirstdeterminetheroofpitchandusetheappropriateventingcomponents.Reassembly and Resealing Vent-Air Intake SystemAttachventpipetoapplianceairdropwithfour1/2"hex-headscrewsinposition,replaceverticalandhorizontalpipelengths,elbowsandhorizontalorverticalterminationkit.Allventsystemcomponentslockintoplacebyslidingtheconcentricpipe section with four equally spaced interior beads onto theappliancecollarorpreviously installedcomponentendwith fourequallyspacedindentedsections.Whentheinternalbeadsofeachstarting65/8inchouterpipelineup,rotatepipesectionclockwise90°(approximately3inches).Theventpipeisnowlockedtogether.Continuereplacingcomponentspertheventsystemconfiguration.Becertainthateachsucceedingventcomponentissecurelyfittedandlockedintotheprecedingcomponentintheventsystem.

Figure 23

VERTICAL TERMINATION (continued)

35248-7-0816 Page 21

Log Description Part Number Front View Top View

LogA 29790

LogB 29792

LogC 29791

LogD 29793

DVP20CC LOG IDENTIFICATION

35248-7-0816Page 22

DVP20CC LOG PLACEMENT

Figure 24

Figure 25 - Log Placement - Top View (DVP20CC Shown) Figure 26 - Log Placement - Front View (DVP20CC Shown)

1. PlaceLogAontothepinsontheLogSupportShelf.2. PlaceLogBontothetworightpinsontheburner.3. PlaceLogContothetwoleftpinsontheburner.4. PlaceLogDon thepinonLogAwith the "fork" restingon

LogsBandC..5. PlaceembermaterialonfrontburnerportsasshowninFigure

25.NOTE: For step by step instructions with images, see pages

23-27

35248-7-0816 Page 23

DVP20CC LOG PLACEMENT1. PlaceLogAontothepinsontheLogSupportShelfasshownbelow.

35248-7-0816Page 24

DVP20CC LOG PLACEMENT2. PlaceLogBontothetworightpinsontheburnerasshownbelow.

35248-7-0816 Page 25

DVP20CC LOG PLACEMENT3. PlaceLogContothetwoleftpinsontheburnerasshownbelow.

35248-7-0816Page 26

DVP20CC LOG PLACEMENT4. PlaceLogDonthepinonLogAwiththe"fork"restingonLogsBandCasshownbelow.

35248-7-0816 Page 27

DVP20CC LOG PLACEMENT5. Assemblyiscompleted.

35248-7-0816Page 28

Log Description Part Number Front View Top View

LogA 29795

LogB 29797

LogC 29796

LogD 29798

DVP30CC LOG IDENTIFICATION

35248-7-0816 Page 29

DVP30CC LOG PLACEMENT1. PlaceLogAontothepinsontheLogSupportShelfasshownbelow.

35248-7-0816Page 30

DVP30CC LOG PLACEMENT2. PlaceLogBontothetworightpinsontheburner.

35248-7-0816 Page 31

DVP30CC LOG PLACEMENT3. PlaceLogContothetwoleftpinsontheburner.

35248-7-0816Page 32

DVP30CC LOG PLACEMENT4. PlaceLogDonthepinsonLogsAandC. *PlaceembermaterialonfrontburnerportsasshowninFigure25.

35248-7-0816 Page 33

DVP30CC LOG PLACEMENT5. Assemblyiscompleted.

35248-7-0816Page 34

OPERATING INSTRUCTIONSThe OWNER should carefully read and follow these operatinginstructionsatalltimes.Lowerthedoorassemblytoviewthegascontrolsforthestove.

Initial LightingUponcompletingthegaslineorturningthegasvalveonafterithasbeeninthe“OFF”position,asmallamountofairwillbeinthelines.Whenfirstlightingthestove,itwilltakeafewminutesforthelinestopurgethemselvesofthisair.Oncethepurgingiscomplete,thestovewilllightandoperatesatisfactorily.Subsequentlightingsoftheappliancewillnotrequiresuchpurgingifthegasvalveisnotturnedto“OFF.”Pilot FlameThethermopile/thermocouple(standingpilot)tipsshouldbecoveredwithflame.

Figure 28

750 Millivolt SystemThestandingpilot (750millivoltsystem) isacontinuousburningpilot.ThepilotremainsONevenwhenthemainburnerisOFF.Whenyouignitethepilot,thethermopileproducesmillivolts(electricalcurrent) which energizes themagnet in the gas valve.After 30secondsto1minutetimeperiodyoucanreleasethegascontrolknobandthepilotwillstayON.AllowyourpilotflametooperateanadditionalonetotwominutesbeforeyouturnthegascontrolknobfromthePILOTpositiontotheONposition.Thistimeperiodallows themillivolts (electrical current) tobuild-up toasufficientlevelallowingthegascontroltooperateproperly.1. FollowtheSAFETYandLIGHTINGINSTRUCTIONSforstanding

pilotcontrolsfoundinthismanualandonlabelsfoundincontrolcompartmentbehindthedoorassembly.

WARNINGDuring the initial purging and subsequent lightings, never allow the gas valve control knob to remain depressed in the “pilot” position without pushing the piezo ignitor button at least once every second.

2. Duringtheoperatingseason,leavethecontrolvalveknobinthe“ON”position.Thiswillallowthepilotflametoremainlit.TurntheburnerflameonoroffwiththestoveREMOTE/OFF/ONswitch,wallswitchorremotecontrols.

NOTICE:Thegascontrolvalveallowsyoutoincreaseordecreasetheheightofthemainburnerflame.Thecontrolvalvehasapressureregulator with a knob as shown inFigure 27. Rotate the knobclockwiseto“HI”toincreasetheflameheightandcounterclockwiseto“LO”todecreasetheflameheight.3. Whentheoperatingseasonisover,turntheREMOTE/OFF/ON

switch to “OFF”and thecontrolvalve to “OFF”.Thesystem,includingthepilotlight,willbeshutdown.

Figure 27

35248-7-0816 Page 35

Figure29showsacorrectmainburnerflamepattern.Figure30showsanincorrectmainburnerflamepattern.Ifmainburnerflamepatternisincorrect,asshowninFigure28:• SeeTroubleshooting,page28forMillivoltmodelsandpages

32-34forIPmodels.Cleaning and Maintenance / Main Burner

WARNINGTurnoffheaterandletcoolbeforecleaning.

Afteruse,cleaningofthemainburnermayberequiredfortheproperflame.Themainburnermaybecleanedbyapplyingpressurizedairtotheportsonthemainburner.

Correct Main Burner FlameFigure 29

MAIN BURNER FLAME CHARACTERISTICSCleaning the Log Set and FireboxDoNOT handle these logswith your bare hands.Alwayswearglovestopreventskinirritation.Duringtheannualinspectionandmaintenanceappointment,theservicepersonshouldcleandust,lint,andanylightaccumulationfromthelogsandthefireboxarea.Anextra-softbrushshouldbeusedonthelogsastheyareextremelyfragile;avacuumcleanermaybeusedonthefirebox.Ifatanytimethelogscannotberemovedorinstalledwithoutforcing,thecausemustbefound.Thelogsmustneverbeforced.

CAUTIONThe ceramic logs are durable when handled and installed properly. However, they are delicate and may be damaged easily if not handled with care. Handling damage to the ceramic logs is not covered by warranty.

DO NOT HANDLE LOGS WHILE THEY ARE HOT. ALLOW PLENTY OF TIME FOR THE APPLIANCE TO COOL COMPLETELY BEFORE HANDLING.

PLEASE NOTEIt is normal for appliances fabricated of steel to give off some expansion and/or contraction noised during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.

Incorrect Main Burner FlameFigure 30

35248-7-0816Page 36

1.Connectonewirefromthe750millivoltwallthermostatandonewire fromappropriateaccessory to theGREEN,strippedandbarewirefromtheON/OFF/REMOTEwireharness.

2.Connectonewirefromthe750millivoltwallthermostatandonewirefromappropriateaccessorytotheRED,strippedandbarewirefromtheON/OFF/REMOTEwireharness.

NOTE:Whentheappliance is in theMANUALmodeandthebatteriesfailintheFRBCoriftheelectric(120volt)failsintheFREC,andimmediateheatisdesired,turntheON/OFF/REMOTEswitchonwirechannelfromtheREMOTEpositiontotheONposition.

Manual Operation1.TurnON/OFF/REMOTE switch onwire channel toREMOTE

position.2.TurnwallthermostatOFF.3.Turnaccessory,FRBC,FREC,FRBTP,TRW,FRBTC,orFWS,

ON.Applianceisnowinthemanualmode.YoumustturntheapplianceONorOFFwithappropriateaccessory.

Wall Thermostat Operation1.TurntheON/OFF/REMOTEswitchonwirechanneltoREMOTE

position.2.Turnaccessory,FRBC,FREC,FRBTP,TRW,FRBTL-1,orFWS,

OFF.3.TurnwallthermostatONandsetappropriatetemperature.Wall

thermostatwillcycletheapplianceONandOFF.Installation of Remote Receiver1. Attach,fromlefttoright,theslide-oncoverplateontotheremote

receiver.ONwillbetothetopandOFFwillbetothebottomontheslide-oncoverplate.

2. Push thereceiverslidebuttononto thereceiverslideswitch.Reverseinstallationoftheslidebuttonifitisoffcenter.

3. AttachVelcroloopontheleftsideofthevalvecoversupport.4. AttachVelcrohookontoremotereceiver.ThewordTOPonthe

remotereceivershouldbetothetopwheninstalledontovalvecoversupport.

5. AttachVelcrohookonremotereceiverontoVelcrolooponvalvecoversupport.

Refertoremotecontrolinstallationandoperatinginstructionsformoredetailsonremotecontrol.

Figure 31

DVP(20,30)CC ON/OFF/REMOTE SwitchDVP(20,30)CCisequippedwithanON/OFF/REMOTEswitchwhichislocatedonthewirechannellocatedonthetop,leftsideofthestove.AwireharnessisattachedtotheON/OFF/REMOTEswitch.Thered,blackandgreen(wires)femalepush-onsattachtotheON/OFF/REMOTEswitch.Attheoppositeendofthewireharness,theblackandgreen(wires)femalepush-onsattachtothegasvalve.Anadditionalgreenwireandtheredwire,whicharestrippedandbare,willattachtothe750millivoltwallthermostataccessory,or,tooneoftheotheraccessoriesthatcanbepurchasedforusewithyourlogset.Operation of ON/OFF/REMOTE Switch with no Accessories Toignitemainburner,turnthecontrolknobonthegasvalvefromthePILOTpositiontotheONposition.TurntheON/OFF/REMOTEswitch from theOFFposition to theONposition.Theadditionalgreenwireandredwire,whicharestrippedandbarearenotused.Operation of ON/OFF/REMOTE Switch with Accessories750 Millivolt Wall ThermostatConnectthegreenandred,strippedandbare,wiresontheON/OFF/REMOTEswitchwireharnesstothewallthermostat.TurntheON/OFF/REMOTEswitchonthewirechanneltotheREMOTEposition.Setthewallthermostattothedesiredtemperature.Itisimportanttousewireofagaugeproperforthelengthofthewire:

RECOMMENDED WIRE GAUGES Maximum Wire Length Gauge 1'to10' 18 10'to25' 16 25'to35' 14

Wall Switch, FWSConnectthegreenandred,strippedandbare,wiresontheON/OFF/REMOTEswitchwireharnesstothewallswitch.TurntheON/OFF/REMOTEswitchonthewirechanneltotheREMOTEposition.PivottherockerswitchontheFWStotheONposition.Battery Operated Remote Control, FRBC, FRBTP, TRW, and FRBTCConnectthegreenandred,strippedandbare,wiresontheON/OFF/REMOTEswitchwireharnesstotheremotereceiverthatisacomponentintheFRBCandFRBTC.TurntheON/OFF/REMOTEswitch on the wire channel to the REMOTE position. FollowinstructionsintheFRBCandFRBTCtocompleteinstallation.NOTE: IfbatteriesfailinFRBCorFRBTC,andimmediateheatisdesired,turntheON/OFF/REMOTEswitchonwirechannelfromtheREMOTEpositiontotheONposition.Electric (120 volt) Operated Remote Control, FRECConnectthegreenandred,strippedandbare,wiresontheON/OFF/REMOTEswitchwireharnesstothewiresonremotereceiverthatisacomponentintheFREC.TurntheON/OFF/REMOTEswitchonthewirechanneltotheREMOTE position.FollowinstructionsintheFRECtocompleteinstallation.NOTE:Ifelectric(120volt)failsinFREC,andimmediateheatisdesired,turntheON/OFF/REMOTEswitchonwirechannelfromtheREMOTEpositiontotheONposition.

WIRING

35248-7-0816 Page 37

1. STOP! Read the safety information on this page.2. Set the thermostat to lowest setting3. Turn OFF all electric power to the appliance (if applicable).4. Lower valve cover.5. Push in gas control knob slightly and turn clockwise

to "OFF" position.

noTE: Knob cannot be turned from "PILoT" to "oFF" unless knob is pushed slightly. Do not force.

6. Wait ten minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, SToP! Follow "B" in the safety information on this label. If you do not smell gas, go to the next step.

7. Find pilot - Follow metal tube from gas control. The pilot is behind the burner on the right side.

8. Turn gas control knob counterclock-wise to "PILOT".

9. Push in gas control knob all the way and hold in. Repeat-edly push the Piezo Ignitor Button until the pilot is lit. Continue to hold the control knob in for about one minute after the pilot is lit. Release knob, and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 9.

• If knob does not pop up when released, stop immedi-ately call a qualified service technician or gas supplier.

• If the pilot will not stay lit after several tries, turn the gas control knob to "OFF" and call your service technician or gas supplier.

10. Turn gas control knob counterclockwise to "ON".11. Raise valve cover.12. Turn ON all electric power to the appliance (if applicable).13. Set the thermostat to desired setting.

A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS• Do not try to light any appliance.• Do not touch any electrical switch; do not use any phone in your building.• Immediately call your gas supplier from a neighbor's

phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it; call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

1. Set the thermostat to lowest setting.2. Turn off all electric power to the appliance if service is

to be performed (if applicable).3. Lower valve cover.

4. Push in gas control knob slightly and turn clockwise to "OFF". Do not force.

5. Raise valve cover.

MILLIVOLT LIGHTING INSTRUCTIONSFOR YOUR SAFETY READ BEFORE LIGHTING

LIGHTING INSTRUCTIONS

TO TURN OFF GAS TO APPLIANCE

WARnInG: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

35248-7-0816Page 38

Optional Wall SwitchPosition thewallswitch in thedesiredpositiononawall.Runamaximumof25feet(7.8m)orlesslengthof18A.W.G.minimumwireandconnectittothestovevalvepigtails.

WARNINGDO NOT CONNECT THE 110-120 VAC TO THE WALL SWITCH OR THE CONTROL VALVE WILL BE DESTROYED.

WARNINGLABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROL. WIRING ERRORS CAN CAUSE IM-PROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.

For Standing Pilot Ignition WiringAppliance Requirements

WARNINGDO NOT CONNECT 110-120 VAC TO THE GAS CONTROL VALVE OR THE APPLIANCE WILL MALFUNCTION AND THE VALVE WILL BE DESTROYED.

MILLIVOLT WIRING

MILLIVOLT WIRING DIAGRAM

35248-7-0816 Page 39

1. Spark ignitor will not light pilot after repeated depressing of piezo ignitor button.a. Defectiveignitor(nosparkatelectrode)-Checkforsparkat

electrodeandpilot;ifnosparkandelectrodewireisproperlyconnected,replaceignitor.

b. Nogasorlowgaspressure. -Checkremoteshutoffvalvesfromstove.Usuallythereis

avalvenearthemain.Therecanbemorethanonevalvebetweenthestoveandmain.

-Lowpressurecanbecausedbyavarietyofsituationssuchasabentline,toonarrowdiameterofpipe,orlowlinepressure.Consultwithplumberofgassupplier.

c. NoLPintank. -CheckLP(propane)tank.Refilltank.

2. Pilot will not stay lit after carefully following lighting instructions.a. Defectivethermocouple. -Checkthatpilotflameimpingesonthermocouple.Clean

and/oradjustpilotformaximumflameimpingement. -Ensurethatthethermocoupleconnectionatthegasvalve

is fully insertedandtight(handtightplus1/4 turn) faultythermopileifreadingisbelowspecifiedminimum.

-Disconnectthethermocouplefromthevalve,placeonemillivoltmeterleadwireonthetipofthethermocoupleandtheothermeterleadwireonthethermocouplecopperlead.Start thepilotandhold thevalveknob in. If themillivoltreadingislessthan15MV,replacethethermocouple.

b. Defectivevalve. -Ifthermocoupleisproducingmorethan15millivolts,replace

faultyvalve3. Pilot burning, no gas to burner, valve knob "ON", on/off

switch "ON."a. "On/Off"switch,wallswitch,orwiresdefective. -Check"on/off"switchandwiresforproperconnections.

Place jumperwires across terminal at switch - if burnercomeson, replacedefectiveswitch. IfOK,place jumperwiresacrossswitchwiresatgasvalve-ifburnercomeson,wiresarefaultyorconnectionsarebad.

b. Thermopilemaynotbegeneratingsufficientmilli-voltage. - If thepilot flame is not closeenoughphysically to the

thermopile,adjustthepilotflame. -Besurethewireconnectionsfromthethermopileatthe

gas valve terminals are tight and the thermopile is fullyinsertedintothepilotbracket.

- Check the thermopile with a millivolt meter. Take thereadingatTH-TP&TPterminalsofthegasvalve.Themetershouldread325millivoltsminimum,whileholdingthevalveknobdepressedtothepilotposition,withthepilotlit,andtheON/OFFswitchintheOFFposition.Replacethefaultythermopileifthereadingisbelowthespecifiedminimum.

-WiththepilotintheONposition,disconnectthethermopileleadsfromthevalve.Takeareadingatthethermopileleads.Thereadingshouldbe325millivoltsminimum.Replacethethermopileifthereadingisbelowtheminimum.

c. Defectivevalve. -Turnvalveknobto"ON."PlaceON/OFFswitchto"ON."

Checkwithmillivoltmeteratthermopileterminals.Millivoltmetershouldreadgreaterthan100M.V.Ifthereadingisokayandtheburnerdoesnotcome,replacethegasvalve.

d. Pluggedmainburnerorifice. -Checkmainburnerorificeforblockage,cleanmainburner

orifice.4. Frequent pilot outage problem.

a. Pilotflamemaybetoohighortoolow,orblowing(high),causingpilotsafetytodropout.

-Cleanandadjustflameformaximumflameimpingementonthethermocouple.Followlightinginstructionscarefully.

5. The pilot and main burner extinguish while in operation.a. NoLP(Propane)intank. -CheckLP(Propane)tank.Refillfueltank.b. Innerventpipeleakingexhaustgasesbackintosystem. -Checkforleaks.c. Glasstooloose,gasketleaksincornersafterusage. -Becertainglassassemblyisinstalledcorrectlyandtighten

corner.d. Horizontalventimproperlypitched. -Thehorizontalventcapshouldslopedownonlyenough

topreventanywaterfromenteringtheunit.Themaximumdownwardsslopeis1/4inch.

e. Badthermopileorthermocouple. -Replaceifnecessary.f. Improperventcapinstallation. -Checkforproperinstallationandfreedomfromdebrisor

blockage.6. Glass soots.

a. Flameimpingementonlogs. -Adjustthelogsetsothattheflamedoesnotexcessively

impingeonit.7. Flame lifts off main burner.

a. Insufficientoxygenbeingsupplied. -Checktomakesureventcapisinstalledproperlyandfree

ofdebris.Makesurethatventsystemjointsaretightandhavenoleaks.

-Checktomakesurethatnomaterialhasbeenplacedattheburnerbase.

-Besureglassistightenedproperlyonunit,particularlyontopcorners.

8. Doors open on their own.a. Castingnotlevel. -Loosenfrontlevelingboltstoelevatefrontofcastingslightly

abovetherearofcasting.

With proper installation and maintenance, your new Direct Vent Stove should provide years of trouble-free service. If you do ex-perience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken.

MILLIVOLT TROUBLESHOOTING

35248-7-0816Page 40

IP OPERATING INSTRUCTIONSAttention: For shipping purposes, the Electronic Control Module and Receiver Plate assembly is loosely packaged near the left side of the appliance. It is necessary that the re-ceiver plate assembly be secured to the left front flange of the appliance at the time of installation. To secure, remove the two lower screws in the left side flange of the appliance, then place the receiver plate assembly over the left front flange and secure with the two screws previously removed.

5.25 VDC ELECTRONIC CONTROL VALVE

Theelectroniccontrolvalvesystemincludestheabilitytoswitchthepilotfromastandingpilotmodetoanintermittentpilotmode.

• IPI Mode-IntheIntermittentPilotmode,whentheunitisturnedON,itwillcausesparktothepilot,lightthepilot,thenallowtheburnertolight.WhentheunitisturnedtoOFF,boththeburnerandpilotwillbeOFF.

• CPI Mode - In theContinuessPilotmode, thepilot re-mainsONcontinuouslyevenwhentheburneristurnedOFF.

NOTE: Asmalltoggleswitchislocatedonthereceiverplate(leftsideofunit)thatisusedtoswitchfromIPI(upwardposition)totheCPI(downwardposition).SeeFigure32.

WhentheunitisturnedtoON,theelectricalcurrentwillenergizeasparktothepilotigniter.Oncethepilotsensorheatsup(afterafewseconds),thevalvewillbeenergized,allowinggastoflowtotheburner.

1. FollowtheSAFETYandLIGHTINGINSTRUCTIONSfor In-termittentPilotcontrols found in thismanual,andon labelsfoundinthecontrolcompartmentlocatedinthelowercavityoftheappliance.

2. Duringtheoperatingseason(orinpoweroutageperiods),itisrecommendedthatthepilotremainintheCPI(standingpilotmode) to reduce cold start issues, and/or conserve batterybackuppowerduringapoweroutage.

3. ThegasvalvehasinletandoutletpressuretapsasshowninFigure32.Refertopage8forgaspressurerequirements.

NOTE: Thegascontrol hasamanualHI/LOflameadjustmentknob(regulator)thatallowsyoutoincreaseordecreasetheheightof theburnerflame.SeeFigure32. RotatetheHI/LOknobcounterclockwiseto“HI”toincreasetheflameheight,andclockwiseto“LO”todecreasetheflameheight.

OPTIONAL REMOTE CONTROLS Optionalremotecontrolsareavailableforusewiththisappliance.There isanareaon theReceiverPlate (between theElectronicControlmodule and the back-up battery pack) that theRemoteReceivershouldbeplaced. Avelcropad ispre-attached to theplateassemblyforquickattachmentoftheremotereceiver.Toconnecttheremotereceivertotheappliance,firstdisconnecttheON/OFFswitchwiresfromthewhiteandgreenwireconnec-torsandconnectthewiresfromtheremotereceivertothegreenandwhitewireconnectors.SeeFigure32.Follow the instructions includedwith the remote control for pro-grammingandotheroperationalinformation.

Figure 32

35248-7-0816 Page 41

IP ELECTRONIC SYSTEM WIRING DIAGRAM

Ifanyoftheoriginalwireassuppliedwiththisunitmustbereplaced,itmustbereplacedwithequivalentgaugeandtemperatureratedwire.

Thisapplianceisonlyforusewiththetypeofgasindicatedontheratingplateandmaybeinstalledinanaftermarket,permanentlylocated,manufactured(mobile)homewherenotprohibitedbylocalcodes.Thisapplianceisnotconvertibleforusewithothergases,unlessacertifiedkitisused.

CAUTIONDo not operate the appliance with panel(s) removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualified service person.

WARNINGImproperinstallation,adjustment,alteration,serviceormaintenancecancausepropertydamage,personalinjuryorlossoflife.Instal-lationandservicemustbeperformedbyaqualifiedinstaller,serviceagencyorthegassupplier.

35248-7-0816Page 42

TO TURN OFF GAS TO FIREPLACE

1. STOP!Readthesafetyinformationabove.2. TurnOFFelectricpowertotheappliance.3. Removefrontsurroundpanelassemblyorbottomlouver if

included.4. Turngascockcounterclockwise to“On”position.5. Wait tenminutestoclearoutanygas.Thensmell forgas,

includingnearthefloor.Ifyousmellgas,STOP!Follow“B”inthesafetyinformationaboveonthispage.Ifyoudonotsmellgas,gotothenextstep.

6. TurnONelectricpowertotheappliance.7. Findpilot-Followmetaltubefromgascontrol.Thepilot is

behindtheburnerontherightside.8. Turnmainflame toon. If thepilotdoesnot lightwithin60

seconds,stopandgotoStep5.

9. Refertoremotecontrolinstructionsfordetailedinformation,controlfeatures,andoperation.Note:ThereisaCPI/IPIswitchbehindtherightsidepanelthatallowsforacontinuousstandingpilotmodeoranintermittentpilotmode.Seeappliancemanualforlocationofthisswitch.Ifthepilotorburnerdoesnotstaylit(inthestandingpilotmode),stopandimmediatelycallaqualifiedservicetechnicianorgassupplier.

10. Iftheburnerorpilotdoesnotoperateproperlyafterseveraltries,turnthegascockclockwise to“OFF”andcallyourservicetechnicianorgassupplier.

11. Replacethefrontsurroundassemblyorclosebottomlouverassembly.

12. Operation of the gas valve is controlled by a manual on/off switch or a hand held remote control.Refer to remoteinstructionsfordetailedoperationinformation.

FOR YOUR SAFETY READ BEFORE LIGHTINGWARNING:Ifyoudonotfollowtheseinstructionsexactly,afireorexplosionmayresult

causingpropertydamage,personalinjuryorlossoflife.

A.Thisappliancehasapilotwhichcanbelightedwiththemanualon/offswitch,a remotecontrol,orbyswitching the receiverswitchtothe“ON”position.Whenlightingthepilot,followtheseinstructionsexactly.

B.Beforelightingsmellallaroundtheapplianceareaforgas.Besuretosmellnexttothefloorbecausesomegasisheavierthanairandwillsettleonthefloor.

WhatToDoIfYouSmellGas• Donottrytolightanyappliance.• Donottouchanyelectricalswitch;• Donotuseanyphoneinyourbuilding.• Immediatelycallyourgassupplierfromaneighbor'sphone.

Followthegassupplier'sinstructions.• Ifyoucannotreachyourgassupplier,callthefiredepart-

ment.

C.Useonlyyourhandtopushinorturnthegascontrolknob.Neverusetools.Iftheknobwillnotpushinorturnbyhand,don'ttrytorepairit;callaqualifiedservicetechnician.Forceorattemptedrepairmayresultinafireorexplosion.

D.Donotusethisapplianceifanyparthasbeenunderwater.Immediatelycallaqualifiedservicetechniciantoinspecttheapplianceandtoreplaceanypartofthecontrolsystemandanygascontrolwhichhasbeenunderwater.

LIGHTING INSTRUCTIONS

1. SetREMOTE/OFF/ONswitchtoOFF.2. Turnoffallelectricpowertotheapplianceifserviceistobe

performed(ifapplicable).3. Lowerbottomlouverassembly.

4. Pushingascontrolknobslightlyandturnclockwise to"OFF."Donotforce.

5. Closebottomlouverassembly.

INTERMITTENT PILOT LIGHTING INSTRUCTIONS

GAS CoCK

35248-7-0816 Page 43

INTERMITTENT CONTROL SYSTEM TROUBLESHOOTINGBrief Description of the ComponentsThegasvalveisfittedwithamanualHI/LOknobtoallowformanualmodulationofthegasoutletpressuretotheapplianceburner.ThecontrolsaredesignedtobeusedwitheitherLPGorNaturalGasandcanbeconvertedbyuseofanOEMsuppliedconversionkit.TheDigitalFireplaceControl (DFC) isanautomaticgas ignitionsystembasedonasinglemicrocontrollercore.Thiscontrolman-agesall functionsrelatedto ignition,flamesensingandsupervi-sionforatmosphericapplications.TheDFCcanbesettoprovidecontinuousorintermittentignitioncontrolsequencesandflamemonitoringwithsafetyshutdownincaseoffailure.TheDFC is set upasa standalone (ACpowered systemwithbatterybackup.SeeLightingInstructionsonpage31andWiringDiagramonpage30.

TroubleshootingBefore proceedingwith the procedures in the following trouble-shooting table, verify that the power supply (AC/DCadapter) ispresentandthatthebatteriesinsidethereceiverand/oroptionalbatterypackarefreshandinstalledwithcorrectpolarity.Makesureall theconnectionsbetween thewireharnessesandsystemcomponentsareproperandpositive.Verifythatthestaticinletpressuremeetsthemanufacturer’srec-ommended inlet pressure. If necessary adjust the line pressureregulator.Iftherecommendedactionsforthefollowingtroubleshootingchartdonothelptoaddresstheproblemconsiderreplacingwiringhar-nesses.

WARNINGAny actions performed on the gas valve must be performed in accordance with this instruction manual. Likewise, any actions performed on the DFC or other system components must be done in accordance with the individual component instructions. Replacement of components must be performed in accor-dance with this instructions manual.

35248-7-0816Page 44

INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING1

If the DFC giving signal lock out:The board should be unlocked toreinitiate a pilot flame ignition (forthe correct unlock sequence referto the DFC Use and Installation

Instructions).

Is the DFC board inlock out?

1. Verify the electrical connections’ integrity andmake sure they are in accordance with the relevantsystem wiring diagram. If necessary replace thewire harness.

2. Replace the DFC board.

Was observed sparkat the Pilot Hoodbefore the DFC

board locked out?

1. Check the spark electrode positioning - adjustas necessary.

2. Replace the pilot assembly.

3. Verify the electrical connections’ integrity andmake sure they are in accordance with therelevant system wiring diagram. If necessaryreplace the wire harness.

4. Replace the DFC board.

1. Verify the electrical connections’ integrity andmake sure they are in accordance with therelevant system wiring diagram. If necessaryreplace the wire harness.

2. If pilot flow adjuster screw is not sealed:Check if pilot flow adjust screw is set correctly inaccordance with the appliance manufacturerinstructions. If necessary correct it.

3. Replace pilot tube or complete pilotassembly.

4. Replace the pilot orifice with a new orifice ofcorrect size, and type, or replace the pilotassembly. Under all circumstances follow theappliance manufacturer’s service instructions.

5. Remove the provided wiring harnesses fromEv1 of gas valve (red base), and verify voltage atignition between the Ev1 terminal and the groundconnection on teh valve body. If the voltage isgreater than 0 then Replace Valve. OtherwiseReplace DFC.

Spark continueswhile the pilot is ON.

2

1. Replace the pilot assembly.

2. Replace the DFC board.

NO NO

YES

NO

YES

YES

YES

NO

35248-7-0816 Page 45

INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING2

Main burner lightswhen the pilot only

should light.

Pilot holds the flame?.

Main burner ignites?

Main burner remainsON

1. Replace DFC board.

2. Replace the gas valve.

1. Verify the pilot flame fully engulfs the tip of the sense electrode. If not replace the pilotassembly.

2. Replace the pilot assembly.

3. Carefully clean the electrical connections of the sense cable, and the DFC board sensecable connection.

4. Replace the sense cable, or the cable-sense electrode assembly, or the pilot assembly.

5. Verify the pilot is properly grounded.

6. Replace the pilot orifice with a new orifice of correct size, and type, or replace the pilotassembly.

7. If pilot flow adjuster screw is not sealed, correct it.

1. Verify the electrical connections’ integrity and make sure they are in accordance with therelevant system wiring diagram. If necessary replace the wire harness.

2. Check if the optional remote transmitter is in “thermostat” or “on” mode and verifyt there is acall for heat (f using a thermostat remote). Adjust the setting for heat.

3. Verify that the pilot hood is properly fitted and a pilot flame is directed to properly ignite themain appliance burner.

4. Replace the main burner orifice with a new orifice of correct size and type, or replace thepilot assembly. Under all circumstances follow the service instructions.

5. Remove the provided wiring harnesses from EV2 of gas valve (red base), and verify voltageat ignition between the EV1 terminal and the ground connection on the valve body.5.1 If the voltage is greater than 0 then Replace Valve.5.2 Or Replace DFC.

6. Check the pressure at the outlet pressure test point out according to the manufacturer’sinstruction. If not in accordance, replace the gas valve.

1. Verify the electrical connections’ integrity and make sure they are in accordance with therelevant system wiring diagram. If necessary replace the wire harness.

2. Check the pressure at the outlet pressure test point out according the manufacturer’sinstruction. If not in accordance replace the gas valve.

3. With the system in the OFF position, connect the voltmeter between the EV2 terminal(green base) on the valve, and the ground on the valve body.Turn the system ON, let pilot light, and observe the following voltage sequence: once the pilotflame is proved, the voltage on EV2 should spike to approx. 5 VdC for approx. 2 sec and thendrop to approx. 0.6 VdC continuously.3.1 If the sequence is respected, replace the gas valve.3.2 If the sequence is not respected, replace the DFC board.

YES

YES

YES

NO

NO

NO

NO

Main burnermodulatesproperly?

1. Replace the main burner orifice with a new orifice of correct size (partial blockage possible).Verify that the main burner flame modulates. If it does not modulate replace the gas valve.

2. Verify that the gas valve outlet pressure limits are in accordance with the manufacturerspecifications. If not replace the gas valve.

3. Verify the flame changes while rotating the HI/LO knob on the front of the gas valve. If thereis no change replace the gas valve.

FOR MANUAL HI/LO VERSION

35248-7-0816Page 46

AqualifiedservicepersonrecommendedbyyourEmpiredealershouldconductanannualinspectionandmaintenanceoftheap-pliance, itsventing,and the installation tokeep it runningsafelyandefficiently.Thefollowingproceduresshouldbeperformedonlybyaqualifiedserviceperson.Thegassupplyshouldbeturnedoffwheneveramaintenanceprocedureisperformed.Iftheglassfront,reliefdoors,orfrontaccessdoorareremovedforservicing,theymustbereplacedpriortooperatingtheappliance.

Glass CleaningItwillbenecessarytocleantheglassperiodically.Duringstart-upcondensation,whichisnormal,formsontheinsideoftheglassandcauseslint,dustandotherairborneparticlestoclingtotheglasssurface.Alsoinitialpaintcuringmaydepositaslightfilmontheglass.Itisthereforerecommendedthattheglassbecleanedtwoorthreetimeswithanon-abrasivehouseholdcleanerandwarmwater(werecommendgasfireplaceglasscleaner).Wedonotrecommendusingpackagedspraytypehouseholdglasscleaner.Afterthattheglassshouldbecleanedtwoor threetimesduringeachheatingseasondependingonthecircumstancespresent.General Glass InformationOnly glass approved for use in Empire Comfort Systems Inc.fireplacesmaybeused for replacement.Theglassreplacementshouldbedonebyalicensedorqualifiedserviceperson.

WARNING1. Theuseofsubstituteglasswillvoidallproductwarranties.2. Caremustbetakentoavoidbreakageoftheglass.3. Undernocircumstancesshouldthisappliancebeoperated

without the glass front or with a broken glass front.Replacementoftheglass(withgasket)assuppliedbythemanufacturershouldbedonebyaqualifiedserviceperson.

4. Donotabusetheglassbystrikingorhittingtheglass.

WARNINGDo not use abrasive cleaners on glass. Do not attempt to clean glass when glass is hot.

Failuretofollowthesewarningscouldcauseaserioussafetyissuetotheoperator,suchasfireorotherseriousconditions.

Glass Assembly Replacement1. Removecastingtopfromcasting.2. Removecastingfrontfromcasting.3. Lowervalvecoveronfirebox.4. Releasetwodoorlatchesatbottomoffirebox.5. Graspbottomofglassframe,liftglassframeupwardinorder

toreleaseglassframefromlipontopoffirebox.6. Placeglassframeassemblyonanon-abrasivesurface.The

exterioroftheglassframeassemblyshouldbefacingthenon-abrasivesurface.

7. Insertaputtyknifebetweenglassandbottomcornersonframe.Carefullyseparateglassfromframe.

8. Useputtyknifetoremovesiliconeandgasketmaterialfromframe.Surfaceofframemustbecleananddry.

9. Ateachcornerof frameapply two three-inchbeadsofhightemperate(orange)silicone.

10. Withthingasketonglassfacingsiliconeonframe,insertglassintoframe.Carefullypresstheglassontoframeinordertohavecontactbetweenglassandsilicone.

11. Allowsiliconetoset-upforanadequatetime

12. Alignandplacetopofglassframeoverlipontopoffirebox.Graspbottomof glass frame,push inwardandplaceglassframeontofirebox.

13. Attachtwodoorlatchestobottomoffirebox.14. Replacecastingfrontontocasting.15. Replacecastingtopontocasting.16. Replacementofglassassemblyiscompleted.

Figure 33

IMPORTANT: Turn off gas before servicing appliance. It isrecommendedthatacompetentservicetechnicianperformthesecheck-upsatthebeginningofeachheatingseason.• Do noT put anything around the heater that will obstruct

the flow of combustion and ventilation air. See clearances.• Do examine venting system periodically. Clean and replace

damaged parts. Examinations should be made at the start of the heating season and also in mid heating season under average conditions.

• Clean Burner and Control Compartment Keep the control compartment, logs, and burner areas

surroundingthelogscleanbyvacuumingorbrushingatleasttwiceayear.

Cleaning Procedure 1. Lettheunitcoolifithasbeenoperating.2. Shutoffgassupply.3. Lowervalvecoveronfirebox.4. Releasetwodoorlatchesatbottomoffirebox.5. Graspbottomofglassframe,liftglassframeupwardinorder

toreleaseglassframefromlipontopoffirebox.6. Vacuumburnercompartmentespeciallyaroundorifice/primary

airopenings.7. Alignandplacetopofglassframeoverlipontopoffirebox.

Graspbottomof glass frame,push inwardandplaceglassframeontofirebox.

8. Attachtwodoorlatchestobottomoffirebox.9. Ignitepilot.SeeLighting Instructions,Page26formillivolt

modelsandpage31forIPmodels.10. Operatethemainburnerandvisuallychecktomakesurethe

flamepatternappearssimilartothepictorialillustrationshownforMain Burner Flame Characteristics,Figure29.Ifitappearsabnormalcallaserviceperson.

MAINTENANCE

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MAINTENANCE AND SERVICEAlthoughthefrequencyofservicingandmaintenancewilldependonuseand the typeof installation, youshouldhaveaqualifiedservicetechnicianperformanappliancecheckupatthebeginningof each heating season. Specific guidelines regarding eachappliancemaintenancetaskarelistedbelow.

IMPORTANT: TURN OFF THE GAS BEFORE SERVICING YOUR APPLIANCE.

Cleaning Burner and ControlsFrequency: Onceannually.By: Qualifiedservicetechnician.Task: Brushorvacuumthecontrolcompartment,stovelogsandburnerareassurroundingthelogs.

Checking Flame Patterns, Flame HeightFrequency: Periodically.By: Qualifiedservicetechnician/Homeowner.Task: Makeavisualcheckofyourstove’sflamepatterns.Make sure the flames are steady - not lifting or floating. Thethermopile/thermocouple (standing pilot) tips should be coveredwithflame.

Checking Vent SystemFrequency: Before initial use and at least annually thereafter,morefrequentlyifpossible.

By: Qualifiedservicetechnician/Homeowner.Task: Inspecttheexternalventcaponaregularbasistoensurethatnodebrisisinterferingwiththeflowofair.Inspectentireventsystemforproperfunction.

NOTICE: Prior to operating this unit, be sure to clean the interior porcelain coated liner panels and glass door with a soft clean cloth. Due to normal manufacturing processes, fingerprints along with excess sealing materials may be present and should be removed. When cleaning, do not use abrasives on the porcelain liners or the glass door assembly.

CleaningUseasoftbrushattachmentonavacuumcleanertogentlyremovedustorsootdepositsfromlinersandburner.

Cleaning Glass DoorFrequency: Afterthefirst3to4hoursofuse.Asnecessaryafterinitialcleaning.

By: Homeowner.Task: Removeandcleanglassafterthefirst3to4hoursofuse.Aftertheinitialcleaning,cleanasnecessary.Filmdepositsontheinsideoftheglassdoorshouldbecleanedoffusingahouseholdglasscleaner.

CAUTIONUse only ammonia free, nonabrasive glass cleaners.

CAUTIONDO NOT handle or attempt to clean the door when it is hot and DO NOT use abrasive cleaners.