water cooled stirling engine general arrangement

236.50 9.31

123

4.84

105.50

4.15

NOTES:

1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 8% TO 10% LARGER THAN THE MATCHING TAPPED HOLE.3. PREFERABLY ALL THREADS TO BE METRIC FINE (MF).4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY, IT IS UP TO THE BUILDER TO CHOOSE MATERIALS WHICH WOULD BE SUITED

MATERIAL ABBREVIATIONS:ALUM = ALUMINIUMCU = COPPERBRS = BRASS.BRZ = BONZE OR GUN METALMS = MILD STEEL or BRIGHT MILD STEEL.S/S = STAINLESS or SILVER STEEL.

OTHER ABBREVIATIONS:RM = REAMPF = PRESS FITSA-xxx = SUB ASSEMBLY-xxx

QTY. PART NUMBER1 FIZGIG-01-BASE PLATE1 FIZGIG-02-BED PLATE1 FIZGIG-03-BED PLATE GUSSET1 FIZGIG-04-BED PLATE BEARING SHAFT HOLDER1 FIZGIG-05-BED PLATE BEARING SHAFT2 FIZGIG-06-BED PLATE MAIN BEARING BUSH1 FIZGIG-07-DISPLACER AND POWER CYLINDER MOUNTING BLOCK1 FIZGIG-08-AIR CHAMBER BASE1 FIZGIG-09-DISPLACER BEARING SHAFT HOLDER2 FIZGIG-10-DISPLACER SHAFT BEARING BUSH1 FIZGIG-11-DISPLACER BEARING SHAFT OIL FIILER PLUG1 FIZGIG-12-WATER JACKET BASE PLATE1 FIZGIG-13-WATER JACKET INNER CYLINDER1 FIZGIG-14-WATER JACKET OUTER CYLINDER2 FIZGIG-15-WATER JACKET INLET AND OUTLET PIPE1 FIZGIG-16-WATER JACKET-DISPLACER CONNECTION RING1 FIZGIG-17-DISPLACER CYLINDER1 FIZGIG-18-DISPLACER CYLINDER CAP1 FIZGIG-19-POWER CYLINDER1 FIZGIG-20-POWER CYLINDER BASE MOUNTING PLATE1 FIZGIG-21-DISPLACER PISTON BARREL1 FIZGIG-22-DISPLACER PISTON CAP-11 FIZGIG-23-DISPLACER PISTON CAP-21 FIZGIG-24-DISPLACER PISTON ROD1 FIZGIG-25-DISPLACER ROD CONNECTING YOKE1 FIZGIG-26-DISPLACER YOKE CONNECTOE SCREW1 FIZGIG-27-POWER PISTON1 FIZGIG-28-POWER PISTON GUDGEON PIN1 FIZGIG-29-CRANKSHAFT1 FIZGIG-30-CRANK DISC1 FIZGIG-31-BALANCE WEIGHT1 FIZGIG-32-CRANK DISC PIN2 FIZGIG-33-CRANK PIN SPACER1 FIZGIG-34-RETURN CRANK1 FIZGIG-35-RETURN CRANK PIN1 FIZGIG-36-FLYWHEEL1 FIZGIG-37-POWER PISTON CON ROD LITTLE END1 FIZGIG-38-POWER PISTON CON ROD1 FIZGIG-39-POWER PISTON CON ROD BIG END-11 FIZGIG-40-POWER PISTON CON ROD BIG END-21 FIZGIG-41-DISPLACER CON ROD1 FIZGIG-42-WOOD BASE11 FIZGIG-M2.5-NUT5 FIZGIG-M2.5x15 P-HEAD A-KEY2 FIZGIG-M2.5x18 P-HEAD A-KEY2 FIZGIG-M2.5x8 C-SINK A-KEY SCREW1 FIZGIG-M2.5x9 P-HEAD A-KEY2 FIZGIG-M3-NUT1 FIZGIG-M4-NUT3 FIZGIG-M5-NUT4 FIZGIG-M5x10 P-HEAD A-KEY2 FIZGIG-WOOD SCREW 5x15

J.A.M. DE WAAL PAPAKURA NZ

PROJECTION

A3Copyright ©

TITLE

DWG SCALE: NTS @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected]. SHEET:01 OF 03

JDW DRAUGHTING SERVICES

No: FIZGIG-01GENERAL ARRANGEMENT, ISOMETRIC VIEW AND BILL OF MATERIAL

WATER COOLED STIRLING ENGINENOTES: ORIGINAL DRAWINGS BY FMC DATED 26-06-1999

DATE AUGUST 2014JDWDSPROJECT No 05-01-07-00

MS

32 6.5 6.5

6.5 13

3

5 5

R1

8 60 8

3

10

25.5

5 5 8

.5

7.5 1

4.5

20

42

R18

28 6.5 32 6.5 37.5

10 R20

5

5

5

5 5 R19

24

3mm THICK SCALE 1:1.5

R19MS

MS

105.5

13

R3

8

2.5mm THICK SCALE 1:1.5

MS

2.5

16 10 13

MS

7

10

34.5

13

1.5

17

2 BRS

5

7P

F

10 REAM AFTER ASSMBLY

ALUM 16 21

18.5 31

20.5

20.5

14.5

14.5

A A

SCALE 1:1.5

M5

5 1

6 12.5

13 DEEP

M6

6

67°

7

10

22 SECTION A-A SCALE 1 : 1.5

ALUM 5

6

9 26.5

1mm THICK

MS

5

M6

1

7

10

6

5 27.5

5

6 11

M2.5

2.5

3.5

BRS 2.5RM

3.5P

F

6.5 MS

7 1.5

2

5

17

3

M2.5

5

MS

1.5

3

28 37

16 21

18.5 23

14.5

14.5

20.5

20.5

2.5

SCALE 1:1.5

MS

21 1.5

28

30

26.5

CU

35

37

11.5 11.5

8

CU

7 8

16

R17.5

MS

35

27

26

.5

30

1 1

3

S/S

26

.5

27

57

S/S

29

27

1

2

BRS

51

17RM

19

MS

R4

14.5

14.5

19

2.5

25

3mm THICK

ALUM

24

25

52

ALUM

24

25

1

2

ALUM

25

24

23

5

M2.5

1

3 1.5

R1

S/S 8

M2.5 M2.5 12

81

BRS R3.25

6.5

6.5

4

16.25

M2.5

6.5

R1

2

= =

6.5

3.5

M2.5

7.5

MS

M2.5

3 4.5

2

3.5

6

1

1

ALUM

17

2.5

0.5

9

5

25.5 5

3.5

M2.5

15

S/S

3.5

10.5 5.5

M2.5

1

1

S/S

M5

M5

3 11.5

55

5

MS

R6.5

R1

9

M5

6.5 6.5

11

13

R2

25°

M3

3mm THICK

LEAD R8

R19

6.5 6.5

11

40°

2.5

C'SINK

3mm THICKS/S

16 6

5

M3

MS

7

11

2

MS

0.5 7

7

16

R3 M4

5

2.5

= = 6.5

S/S

M4

M4

2.8

6 5.5 7

6

MS

90

3 3

9

16

76

11

1

23

M5

14.5

ALL FILLETS R1

SCALE 1:2

BRS

R3.5 3.5

7

5

M3

4

5mm THICK

MS

10 8 57

M3 M

3 3

BRS

M3

5

6 6.5

6.5

6.5

5 7

5

9 2

4.5

4.5

2.5

2.5

BRS

REFER TO PART 39 FOR ALL DIMENSION DETAILS

BRS

3.5

3.5

41 R3

3.5

4

4

2

4

8

1

WOOD

150

100

60

37

45

PILOT HOLES

8

13

SCALE 1:3

01

02

03

04

05

06

07

08

0910

11

13

14

15

16

17 18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

42


PROJECT No 05-01-07-00 PROJECTION

A3Copyright ©

TITLE

DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1



No: FIZGIG-02PARTS AND ASSEMBLIESWATER COOLED STIRLING ENGINE

NOTES: ORIGINAL DRAWINGS BY FMC DATED 26-06-1999

DATE AUGUST 2014JDWDS

060605

SA-101

SA-102

11

10

1009

18

17

16

15

15

14

13

12

SA-104SA-105

08

07

SA-104

SA-106

SA-102

HARD SOLDER ALL COMPONENTS

LOCTITE

LOCTITE OR SOFTSOLDER

20 19

SA-106 SA-105

02

01

04

SA-101

SA-110

PRESS FIT

SOFT SOLDER

03

SA-111

2221

23 24

26 25

LOCTITE

28

27SA-112

34

35

3233 33

3031

29

36

SA-11337

38

3940

SA-114

41

SA-113

SA-110

SA-111

SA-112 SA-114

0.5 0.5

137.5 MAX 66.5 MAX


PROJECT No 05-01-07-00 PROJECTION

A3Copyright ©

TITLE

DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1



No: FIZGIG-03PARTS AND ASSEMBLIESWATER COOLED STIRLING ENGINE

NOTES: ORIGINAL DRAWINGS BY FMC DATED 26-06-1999

DATE AUGUST 2014JDWDS

water cooled stirling engine general arrangement

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