water for dialysis part 1: components - mtfd · why water must be treated person on hemodialysis...
TRANSCRIPT
Water for Dialysis
Part 1: Components
Danilo B. Concepcion, CBNT, CHT-A, FNKF
(714)771-8944
The findings and conclusions in this presentation are those of the
author and do not necessarily represent the views of St. Joseph
Hospital
•Safety of Water and Dialysis Delivery: The highly-technical nature of dialysis treatments place the patients at significant risk if there is isolated or systemic failure to follow precise procedures.
Anemia Bone Disease Fever, Chills Hemolysis Hypotension Hypertension Muscle Weakness Metabolic Acidosis Methemoglobinemia with cyanosis Nausea & Vomiting Neurological Deterioration
5
Why Water Must be Treated
Person on Hemodialysis
• Blood is exposed to 360+ liters of water/ week
• Dialyzer membrane is thin, non-selective
• Nonfunctioning kidney
• Can experience harm or death from untreated water
Average Person
• Drinks 14 liters of water/week
• GI tract more selective
• Functioning kidney
10 - 14 Liters
350 - 450 Liters
6
The Role of Water in Hemodialysis
• Preparation of dialysate
• Reprocessing of hemodialyzers
7
How Water is Treated
The municipal or public water supply is made safe for dialysis by use of a water treatment system.
8
Sources of Water
• Ground Water
• Surface Water
• Municipal Water
9
Types of Contaminants
• Microorganisms
• Organic Contaminants
• Inorganic Contaminants
10
Water Treatment Standards
AAMI: Association for the Advancement of Medical
Instrumentation
CMS: Centers for Medicare & Medicaid Services
(Formerly HCFA)
FDA: Federal Drug Administration
State: Each state sets it’s own standards
Facility: Policies and Procedures
11
CHEMICAL mg/L
Nitrate 2.00
Zinc 0.10
Copper 0.10
Aluminum 0.01
AAMI STANDARDS
CHEMICAL mg/L
Fluoride 0.20
Chloramine 0.10
Free Chlorine 0.50
Sulfate 100.00
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CHEMICAL mg/L
Barium 0.100
Selenium 0.090
Chromium 0.014
Lead 0.005
Silver 0.005
Thallium 0.002
CHEMICAL mg/L
Cadmium 0.0010
Mercury 0.0002
Arsenic 0.0050
Beryllium 0.0004
Antimony 0.0060
AAMI STANDARDS (cont.)
13
AAMI STANDARDS (cont.)
CHEMICAL mg/L
• Calcium 2.0
• Magnesium 4.0
• Sodium 70.0
• Potassium 8.0
14
The Water Treatment System Components
• Backflow Preventer
• Temperature Blending Valve
• Booster Pump
• Sediment, Depth, or Multimedia Filter
• Water Softener
• Carbon Tanks
• Micron Filters
• Reverse Osmosis (R.O.)
• Deionization Tanks (D.I.)
• Storage Tank
• Ultrafilters
• Flowpath, Pipes, and Gauges
15
The Water Treatment System Components
Backflow Preventer
• Prevents water and/or disinfectants from flowing backward from the dialysis unit into the municipal (public) water supply
Backflow Preventer
• Prevents reverse flow of water and or contaminants through the valve, which would contaminate the potable drinking water supply.
• Installed, tested by licensed plumber
18
The Water Treatment System Components
Temperature Blending
Valve
• Mixes incoming cold water with water from the hot water heater
19
The Water Treatment System Components
Booster Pump
• Boosts water
pressure from 40
psi to 60-80 psi
(pounds per
square inch)
Sediment Filter
21
The Water Treatment System Components
Sediment, Depth, or Multimedia Filter
• Designed to catch large suspended particles such as algae, rust, and sand
Sediment Filter
• What is it and What does it do? – Tank containing several layers of different
media designed to filter sediment particles from city water supply
• How do we Monitor it? – Sediment filter is monitored on daily basis for:
• Pressure drop across filters • Backwash timer heads set to correct time
of day –Re-generated or “backwashed” during
hours of non-operation in order to clean the media
Sediment Filter
• What do we do if it fails?
– Depending on facility’s “Silt Density Index”, RO may handle short term bypass of this device
• What is the adverse impact on the patient if it fails?
– Failure of this equipment may not effect operation at all, depending on city feed water quality
24
The Water Treatment System Components
Water Softener
• Removes calcium and magnesium
Na+
Na+
Na+ Na+
Na+
Na+
Na+
Na+
Na+
Softener
Resin Bead Ca++
Cl- Cl-
Cl- Cl-
Ca++ Ca+ Ca++ Ca++ Ca++
2Na+
2Na+
2Na+
2Na+ 2Na+
2Na+
Softeners & Exchange Tanks
For the
removal of
water
hardness
(calcium,
magnesium)
in exchange
for sodium
NaCl
solution
Softeners and Exchange Tanks
Monitoring
– Record pressure pre and post softener
• At least daily
– Check hardness post softener
• In a.m. and p.m.
• <2 grains hardness (<35 mg/L)
Softeners
• Shall be fitted with a mechanism to prevent water containing the high concentrations of sodium chloride used during regeneration from entering the product water line during regeneration – shall be interlocked.
• Shall be measured at the end of each treatment day.
Water Softener
• What do we do if it fails?
– Softeners may be temporarily bypassed
– Running RO without a softener for prolonged amount of time could cause permanent damage to RO membranes
• What is the adverse impact on the patient if it fails?
– Prolonged failure of water softener can cause failure of RO membranes, and can also cause further patient complications
30
The Water Treatment System Components
Carbon Tanks
• Used to remove chlorine and chloramine
• Two Carbon tanks are used in sequence, a “Worker” and a “Polisher”
SA = 1000 m2/gm or 3280 f2/0.002 pounds
Carbon Tanks
Iodine number of 900 or higher
Acid washing removes manufacturing debris
Tanks are sized for Empty Bed Contact Time (EBCT).
10 minutes EBCT for chloramine removal
V=(Q x EBCT)/7.48 – 1.2 gal/min EBCT 10 min./7.48 = 1.6ft3
Two tanks in series for total EBCT, worker and
polisher
Carbon Tanks
Monitoring
– Check total chlorine post first tank
• Before every shift
• Every four hours
– Pre and post pressure
Carbon Tanks
• What do we do if it fails?
– If breakthrough is noted on primary tank, total chloramine level should immediately be checked after secondary tank
– If there is no breakthrough noted after secondary tank, treatments can continue with increased frequency (at least hourly) of total chloramine monitoring with Medical Director approval for up to 72 hrs
– If breakthrough is noted after secondary GAC tank, treatment must be stopped immediately
– Both tanks must be re-bedded within 72 hrs
Carbon Tanks
• What is the adverse impact on the patient if it fails?
– Failure of GAC tanks may result in elevated level of chlorine and chloramine in pre-treated water
– Chlorine and chloramine will cause permanent damage to most RO membranes
– Chlorine and chloramine in product water can lead to hemolysis or death
36
The Water Treatment System Components
Micron Filters
• Micron filters remove small particulate matter
Prefilters
Final Barrier against particles or debris that can damage RO pumps and membranes
Head
Flow
Outlet
O-ring
Filter Cartridge
Shell
Flow
Prefilters
Considerations/Concerns Disposable cartridge with a 3 to 5 micron
filter size
Change prefilter when • 8-10 PSI higher than clean pressure loss
• Or on a routine schedule
Disinfect bowl and head to remove biofilm
AAMI standards require housing to be opaque
Membrane Element
Permeate Flow
Concentrate
Permeate
Feed Solution
Collection Tube
Monitors and Controls
Indicators of water quality (conductivity, TDS, resistivity)
Local
Remote
% Rejection (Input - Product / Input) x 100
(V200) Include a means to prevent patient exposure to
unsafe product water, such as diversion of the product
water to drain…
Disinfection lock-out
V199 – V201 R.O. • 5.2.7 a means to prevent patient exposure to
unsafe product water, such as diversion of the product water to drain… – V200 IG: In the absence of an automatic divert to
drain valve for the RO, facility staff must demonstrate knowledge of the requirement to manually stop water flow to the dialysis machines…
• 6.2.7 chemical analysis – Installation, membrane replacement, seasonal
variations, <90% rejection
Post Treatment Components
• U.V. Light
• Sub-micron/Ultra-filters
Ultraviolet Irradiator
UV Lamp
Quartz Sleeve
‘O’ Ring
Quartz Nipple
Plug
Washer
Lamp Harness Assembly
Pilot Light
Power Supply
Kills or alters DNA of bacteria as water passes through UV
Ultraviolet Irradiator
• UV is a mercury vapor lamp enclosed in a fused quartz sleeve
• Endotoxins may be produced as it kills bacteria
• Ultrafilter recommended after UV for endotoxin control
UF may be placed at points of use
Check LAL
Ultraviolet Irradiator
• UV Maintenance
Routine cleaning REQUIRED to
retain efficiency
• Lamp replacement
Once per year, not when burns out
Submicron and Ultra Filters
• Sub micron filter
0.1 through 1.0 microns
• UF filters/Membranes rated by
pore size
Generally .001 through 0.05 microns
Ultrafiltration (UF)
• Prevents patient from being “final filter”
• Removes Bacteria and endotoxin – Validated medical filter (absolute rating)
– Rated in nominal MWCO
• Problem with decrease in pressure and flow which affects velocity
• Place at points of use: – Dialyzer reprocessing equipment
– Bicarbonate filling station
– Dialysis machine on dialysate