Water Industry SolutionsPump Station Controller Pre-Engineered Solution

Streamline system development and deployment with a pre-engineered solution that optimizes pump station control

Benefits:• PreprogrammedPLCandHMIsoftwareeasesystemdevelopment

• Intuitiveset-upwizardsandmenu-drivenHMIspeedconfiguration

• Open-sourcesoftwareenablescustomization

• Industriallyhardenedcomponentshelpimprovereliability

• Advanceddiagnosticsoptimizecontrolandsimplifytroubleshooting

• EasyintegrationwithSCADAsystemsprovideenterprise-widevisibility

Water Wastewater Accelerator Toolkit

PartofourWaterWastewaterAcceleratorToolkit,thePumpStationControllerisonemorewayRockwellAutomationhelpsminimizeyourengineeringtime–andmaximizedesignconsistencyandrepeatability.

TheAcceleratorToolkitincludessamplecontrollerandHMIconfigurationsforcommonapplications–andaQuick Startguidetohelpyoutakefulladvantageofthesystemdesignandprogrammingtools.Equipmentprocurementspecificationsarealsoincluded.

Powerfully Simple Pump Station Control

Fortoday’smunicipalities,anefficientwaterhandlingsystemisaneconomicimperative.Decreasedrevenueandareducedworkforcerequireyoutodomorewithless.

Yourpumpstationsarecriticaltoyourwaterdistributionandreclamationapplications–andsignificantlyimpactoverallsystemperformance.TheRockwellAutomationPumpStationControllerisapowerful,simpleandcost-effectivewaytooptimizepumpstationoperation.

Thissolutioncombinesstandard,ruggedAllen-Bradley®componentswithpre-programmed,downloadableapplicationcodeforyourPLCandHMI.Schematics,panellayoutdrawingsandacompletebillofmaterialsareincludedtoeaseyourpanel-buildingprocess.

ThePumpStationControllerisdesignedtoprovideyouwithallthetoolsyouneedtorapidlydeployacontrolandmonitoringsolutionforthethreemostcommonmunicipalpumpapplications:

• LiftStation

• PumptoElevatedTank

• PumptoPressureZone

Publication WATER-AP027A-EN-P – January 2014 Copyright ©2014 Rockwell Automation, Inc. All Rights Reserved.

Built for Performance – and Ease of UseBasedontheAllen-BradleyMicroLogix™1400controlsystemandAllen-BradleyPanelView™ComponentC600graphicterminal,theRockwellAutomationPumpStationControllerisastand-alone,multi-pumpcontroller.Thispre-engineeredsolutionsupportsvariablefrequencydriveorstartercontrolforuptofourpumps–andrequiresnoprogrammingorexternalprogrammingterminal.Allsoftwarerequiredisavailableasafreedownload.

First,buildyourcontrolpanel.Then,simplydownloadthePLCandHMIcodeanduseourset-upwizardstoconfigureyoursystemdirectlyfromthemenu-drivenPanelViewscreens.Systemfunctionalitysupports:•Analoglevelsensorandfloatlevelsensors•Lead/lag,alternateandtimedpumpcontrol•Advancedclosedlooppressurecontrol•Interlocks–overtemperature,sealwaterandoverpressure•Configurableinputs(normallyopenorclosedcontacts)•Runtimers–resettableandnon-resettableforeachpump•AlarmdialersandSCADAcommunication

Pre-Engineered for FlexibilityWhenyouchoosethePumpStationController,youareassuredasolutiondesignedtodelivertheflexibilityyourapplicationdemands.Sincethesystemisbuiltusingopen-sourcesoftware,yougainalltheadvantagesofapreconfiguredsolutionplustheabilitytoaddyourowncustomfeaturesatanytime.TheSCADA-readycontrolleralsoprovidesflexibleRTUfunctionalitywithopenEthernet,DF1,ModbusandDNP3connectivity.

Allen-Bradley, LISTEN. THINK. SOLVE., MicroLogix, PanelView, PowerFlex and Rockwell Software are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are the property of their respective companies.

The pre-engineered solution provides the tools you need to rapidly deploy your system. For samples, access the one-click download:

www.rockwellautomation.com/go/pumpstation

Intuitive MonitoringThePumpStationControllersuppliesuserfriendlygraphicscreenstoassesspumpstatus–andadvanceddiagnosticssoyoucantroubleshootissuesearly.Monitorthetime/datestampedalarmlog,alarmpoints,pumpstart-stopcycles,flowpoint,andmore.Thepassword-protectedsystemalsoincludeson-screenoperatorandmaintenancemanualswithabuilt-inPDFviewer.

Efficient MaintenanceToeasemaintenance,thePumpStationControllerincorporatesEEPROMbackupofyoursystemconfiguration–noadditionalcomputerorprogrammingisneeded.WhenusedwithAllen-BradleyPowerFlex®4orPowerFlex520-Seriesdrives,youcanhelpoptimizemaintenanceevenmore:•Saveandrestoredriveparametersforquickdrivereplacement•Displaymotorcurrentandvoltageforeachpump•Reviewtime/datestampedovervoltage,undervoltageandgroundfaultsforeachmotor

Trusted Products Supported Locally ThePumpStationControllerisbuiltonastandard,industri-allyhardenedplatformrecognizedforqualityandperformancearoundtheworld.Andoursolutionissupportedbyanextensivenetworkofauthorizeddistributors,systemintegrationpartners–andRockwellAutomationtechnicalexpertise.Ourgoalistoprovideyouwiththeproductsandservicesyouneed–locallyandseamlessly.

Minimize engineering time. Maximize design consistency and repeatability.