water is our · pdf filewater is our element. ... membrane filtration guaranteeing top...
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Water is our element.
Water is our element.
Today, over a billion people around the world still
have no access to clean drinking water and even in
the industrialised nations, water as source of nutri-
tion is becoming an increasingly precious item. The
reasons for this development are not only climate-
related, but also due to environmental problems
and shrinking ground water reserves. Accordingly,
water treatment and wastewater purification, as
well as new technologies for water reuse and recyc-
ling, are of growing significance gobally.
WABAG has dedicated itself to taking these chal-
lenges with a range of problem solutions, which is
both comprehensive and highly advanced. With
our innovative technologies and services we make
a sizeable contribution to the provision of secure
water supply and wastewater treatment in both
the municipal and industrial sectors. The know-how
that we put into practice is based on more than
80 years of experience with water as an element.
Indeed, our trademark is a profound understanding
of everything relating to H2O.
The scope of the services that we can offer extends
from consulting and planning, financing and instal-
lation, to the operational management of plants
and systems. For our customers this means all the
advantages of tailor-made solutions provided on a
one-stop shopping basis.
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» Drinking water treatment
» Industrial and process water treatment
» Desalination of sea and brackish water
» Water reclamation systems
» Municipal wastewater treatment
» Industrial wastewater treatment
» Sludge treatment
» Consulting
» Planning
» Financing
» Design & Engineering
» Equipment supply
» Construction
» Commissioning
» Operations & Maintenance
» Drinking water treatment
» Industrial and process water treatment
» Desalination of sea and brackish water
» Water reclamation systems
» Municipal wastewater treatment
» Industrial wastewater treatment
» Sludge treatment
» Consulting
» Planning
» Financing
» Design & Engineering
» Equipment supply
» Construction
» Commissioning
» Operations & Maintenance
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Chirita WTP, Romania Modernisation and extension
Czestochowa WTP, PolandNitrate removal (BIODEN®)
Männedorf WTP, Switzerland Membrane Filtration
Guaranteeing top quality drinking water.
In many locations, a secure drinking water supply
in the desired quantity and quality is impossible
without the use of the latest technology. Specific
technologies are employed in line with the source of
the water and the extent of its pollution.
WABAG has established itself as an ideal partner for
this communal challenge with an extensive selection
of chemical, physical and biological processes for the
treatment of surface and ground water. Our leading
technological competence is underpinned by a high
degree of process know-how and a profound under-
standing of customer needs. We engineer complete
plants, which guarantee safe adherence to the
required parameters, are designed to accommodate
future developments and are characterised by high
levels of technical reliability.
New sustainable solutions
WABAG is pushing ahead with the development and
use of technologies that conserve resources by me-
ans of modern concepts for energy recovery, which
employ small-scale hydropower plants combined
with drinking water treatment, and efficient back-
wash water recycling using membranes.
The company has also evolved advanced processes
for the safe removal of specific micro-pollutants from
drinking water, which utilise increased oxidation
(ADOX®) and oxidation processes in combination
with ceramic membranes (CERAMOPUR®).
Wenzhou WTP, China (100,000 m3/d) Bouira WTP, Algeria (74,000 m3/d)
Surface water
As a rule, multi-stage treatment processes are re-
quired to make certain that drinking water obtained
from surface sources is suitable for human consump-
tion at all times and does not cause any problems
with regard to storage and network distribution.
We have complete mastery of these multi-barrier
systems, which derives from the experience gained
during innumerable projects. Optimum solutions
using conventional processes and in combination
with advanced technologies such as membrane
filtration, guarantee high levels of flexibility and first
class water quality.
Groundwater
The quality of ground and spring water is increa-
singly subject to the negative influences of anthro-
pogenic substances, agricultural pollution and the
growing presence of chlorinated hydrocarbons.
WABAG has developed and optimised technolo-
gies, which are specifically designed for ground wa-
ter treatment. We offer top processes, ranging from
biological denitrification (BIODEN®) and advanced
oxidation (ADOX®), to membrane technologies (MF,
UF, NF, RO, EDR).
Drinking water treatment5
Algeciras WWTP, Spain (BIOPUR®)
To safeguard our water.
Municipal wastewater treatment
Technological progress is currently expanding the
possibilities offered by traditional environmental
protection. In the municipal wastewater sector, the
ecological focus is on water protection and wastewater
reuse, which adds up to a need for the highest possible
degree of wastewater purification.
WABAG provides complete, state-of-the-art plants for
just this purpose. We offer the best possible individual
solutions for every requirement, from carbon to
nutrient removal. As key technologies, we employ one-
and two-stage activated sludge processes, biofiltration
(BIOPUR®), moving bed biology (FLUOPUR®) and
membrane bioreactors (MARAPUR®).
Conventional processes with one- or two-stage
activated sludge systems, which include our two-
stage Hybrid™ process and SBR technology, are
used as standard solutions for average to high
cleaning requirements. Biofiltration is employed as an
alternative or supplement, whereby this has proved
to be especially advantageous where space is at a
premium and stringent requirements exist with regard
to integration into the surroundings. This in-house
developed fixed bed technology also impresses
through maximum process stability and efficiency.
The advanced MARAPUR® process, which has been
employed successfully in numerous plants, is based
on a combination of modern membrane filtration
technology (ultrafiltration) with the proven activated
sludge process. MARAPUR® stands out due to a
combination of enormous cleaning capacity and
comparatively low operating costs. Due to an outflow
that is solid-free and contains low levels of bacteria and
microbes, the process makes water reuse possible even
in the case of stringent requirements.
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Beijing, Xiaohongmen WWTP, P.R. China, Anaerobic Sludge Treatment
Algeciras WWTP, Spain (BIOPUR®)
Vienna Main WWTP, Austria (Hybrid™)
Wädenswil WWTP, Switzerland (MARAPUR®)
Kayseri WWTP, Turkey: activated sludge process and anaerobic sludge treatment with biogas utilisation.
Kodungaiyur WWTP, India: activated sludge process and anaerobic sludge digestion with energy production by biogas utilisation.
Tehran Southern WWTP, Iranwith anaerobic sludge treatment
Sludge Treatment & Energy Recovery
For WABAG, sludge treatment is an integral part
of efficient wastewater treatment. In addition, the
anaerobic stabilisation of sewage sludge can secure an
ecologically and economically advantageous supply of
energy through the use of biogas. Large wastewater
treatment plants are thus able to cover up to 100 per
cent of their power needs.
WABAG has developed its innovative BIOZONE-AD®
process with an eye to improving the efficiency of
sewage sludge stabilisation.
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Water treatment plant for Prerov Power Station, Czech Republic Water treatment plant for a Petrochemical Complex in Bandar Imam, Iran
Securing water as a production factor.
Boiler feed water and condensate treatment
Boiler feed water is obtained from a wide range of raw
water sources. The related treatment processes are
tailor-made to match the respective raw water compo-
sition and the required boiler feed water quality.
The major processes involved consist of make-up water
treatment (e.g. with the process steps pre-treatment
and demineralisation with silica removal), condensate
polishing (e.g. with the process steps filtration, cation
exchange and mixed bed filtration), thermal and che-
mical degassing.
In industry water is required that corresponds with the
differing needs of respective processes (power gene-
ration, cooling, etc.). Therefore, a secure water supply
in terms of both quantity and quality is of enormous
importance to industrial enterprises. Technically opti-
mised, cost-effective water management systems make
an important contribution to successful, long-term
economic strategy.
WABAG supplies the correct individual concepts and
solutions for this purpose. With our compre hensive
competence portfolio, we cover virtually every need
from conventional processes to high-performance
systems (e.g. membrane processes). We attach special
value to reliable, low-maintenance systems that offer
high economy.
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MED and Demineralisation Plant for Atlas Methanol, Trinidad
Panipat Refinery, India, Water Recycling System: Dual Media Filter, Ultrafiltration, Reverse Osmosis and Mixed Bed Filter.
Industrial water
Water reycling
If the appropriate process steps are initiated, it is possi-
ble to produce high-purity boiler feed water
from pre-treated wastewater.
Such closed water cycles conserve natural reserves and
offer production companies sizeable cost savings.
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IOCL Refinery ETP, India MARAPUR® for Biorender, SwitzerlandEffluent recycling plant for Smederevo Steel Works, Serbia
Meeting the highest environmental standards.
Industrial wastewater contains a diversity of impurities
and therefore for this reason alone, its treatment cons-
titutes a special task. In addition, effluent standards are
constantly being tightened up. Therefore, in practical
terms the treatment of industrial wastewater demands
an extensive knowledge of process technologies and
their economic combination.
Due to the experience gathered during numerous
projects, our engineers know how to fulfil customer
requirements and mandatory stipulations in full.The aim
is to achieve a perfect combination of efficiency and
economy. Naturally, this not only involves a focus on
investment expenditure, but also the minimisation of
running costs during the plant life cycle.
Innovative and flexible
In the case of biological, anaerobic wastewater treat-
ment we employ conventional processes and space-
saving, high-performance reactors. We have completed
a large number of large-scale plants on the basis of
the world’s most frequently used UASB process. Other
systems are also utilised in accordance with the charac-
teristics of the wastewater, e.g. the activated sludge
process or our high-performance BIOPUR® system for
less polluted water. In the case of maximum cleaning
requirements (e.g. water reuse and recycling) we em-
ploy membrane processes with submerged or external
membranes, and if required, cleaning phases such as
reverse osmosis and ion exchange that go even further.
Our team has designed and implemented waste water
treatment plants for customers from a variety of indus-
trial branches, including aerobic and aero bic/anaerobic
plants for the food industry, membrane bioreactor
systems (MARAPUR®) for the chemical industry and
wastewater reuse schemes for diverse branches.
Daldowie MBR plant, Glasgow, UKTreatment of process wastewater
Comprehensive modernisation and Operations & Maintenance for refinery effluent treatment plant in Romania.
Industrial wastewatertreatment 11
MVC Burrup, Australia
Reverse Osmosis plant Duqm, Oman Benghazi North MED, Libya Suralaya MED, Java, Indonesia
Offering more performance.
For many years, WABAG has enjoyed an excellent
reputation as a reliable partner for the supply of
complete solutions in the desalination technology
sector. We have planned, installed and successfully
handed over more than 100 plants. An additional
customer advantage derives from the fact that we
are one of the few companies worldwide, which of-
fers the complete range of desalination technologies
(thermal processes, reverse osmosis).
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AVR Rotterdam MED, The Netherlands (24,000 m3/d)
Desalination by Reverse Osmosis, Al Wasia, Saudi Arabia (168,000 m3/d)
Saving energy and costs
Desalination plants separate sea and brackish water
into two flows consisting of a freshwater stream
(condensate in thermal processes, permeate in reverse
osmosis) and a stream with a high salt concentration
(brine or concentrate). Every desalination technology
requires energy for this separation process, which is
supplied to the system by thermal or mechanical me-
ans. Our com prehensive know-how ensures maximum
energy efficiency and hence economy in this regard.
MED — XXL
In WABAG’s newly developed XXL™-MED systems,
which have capacities of up to 45,000 m3/d and line, all
the preheaters are enclosed in an extremely compact
manner. This design not only prevents heat losses, but
also guarantees optimised operations.
Sea and brackish water desal ination
Optimum pre-treatment
As a systems supplier, we provide the required in- and
outflow structures and place a special emphasis on
efficient pre-treatment. In this connection, apart from
conventional filtration technologies, highly effective
micro- and ultrafiltration systems are employed.
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IOCL Haldia, India: multi-stage recycling system for the treatment of refinery effluent to be reused for cooling water.
Beixiaohe Water reclamation plant with MBR (MARAPUR®)for the Olympic Park in Beijing, P.R. China
Vizag, India: ultrafiltration and reverse osmosis for the treatment of industrial wastewater. Water reuse for process water in steelworks.
Drinking water from wastewater: Goreangab, Windhoek, Namibia: The advanced multi-barrier system consists of nine treatment steps for the securing of top quality drinking water.
Sustainability through water reuse.
In view of the limited availability of water and the ne-
cessity of preserving existing resources, the use of wa-
ter recycling concepts within the scope of sustainable
water management strategies is of enormous impor-
tance. Water recycling increases availability to private,
commercial, agricultural and industrial consumers and
also enhances the security of supply. Therefore, it is of
special significance in arid and semi-arid regions.
In recent years, WABAG has carried out a series of
projects for water reuse and recycling for both munici-
pal and industrial purposes. In the industrial sector, we
have planned and completed wastewater reclamation
plants to the complete satisfaction of customers in the
petrochemical and steel industries, textile and chemi-
cal industries as well as for thermal power plants. In
addition, we have also realised the world’s only direct
potable reuse plant for the conversion of wastewater
into drinking water in Windhoek/Namibia, an achieve-
ment of which we are especially proud.
Water Reuse & Recycl ing
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Systematic efforts in the name of progress.
We believe in the power of innovation and invest
in technologies that point the way to the future.
As a progressive company, we constantly make every
effort to develop and implement inventive solutions
to the benefit of our customers. To this end, we carry
out a great deal of R&D, whereby the current emphasis
is on the areas of membrane technology, the removal
of micro-pollutants, energy-optimised processes and
advanced pre-treatment techniques.
If some twenty years ago, membrane filtration proces-
ses were still regarded as a technology of the future,
we have already established them as a state-of-the-art
separation method. To date WABAG has completed
over 100 membrane filtration plants for the treat-
ment of fresh water (UF, MF, NF, RO) and wastewater
(MARAPUR®).
On the basis of this experience, the focus at present
is on the development of processes using optimised
membranes, which above all are characterised by
low life cycle costs. In this connection, ceramic
membranes are being used for the newly developed
CERAMOZONE® and CERAMPUR® processes.
Another important task is the safe removal of micro-
pollutants from pre-treated, municipal wastewater
and contaminated groundwater. Outstanding test
results have been achieved with new processes em-
ploying ozone and activated carbon (CARBOPUR®,
PACOPUR®).
One highlight of WABAG’s R&D activities is provided
by the development of MICROPUR®, a new technology
for advanced, mechanical pre-treatment. When this fine
sieving is employed upstream of a membrane bioreac-
tor (MICROPUR-MBR®), the related technology gua-
rantees secure and stable system operation. Moreover,
through its use for pre-treatment prior to a conventi-
onal activated sludge process (MICROPUR-CAS®), the
required activated tank volume is reduced significantly,
which results in lower investment costs. Following
successful large-scale testing, the first system is to be
installed at the Andermatt WWTP in Switzerland.
Innovation
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Adana West WWTP, Turkey (DBO)
Main WWTP Oran, Algeria1,500,000 p.e. Design-Build-Operate
Baraki WWTP, Algier, Algeria (DBO) Alandur WWTP, India (BOOT)
Ensuring sustainable customer advantages.
As a result of its long-term experience in the building
and running of water technology plants, WABAG
possesses extensive know-how and recognised compe-
tences in the area of operational water management.
Not only numerous local authorities have put their
trust in WABAG’s full service range, but also leading
industrial enterprises have handed over responsibility
for their water supply and wastewater treatment to the
company’s specialists.
Because water management is a challenging task.
Business management requirements are increasing and
technologies are subject to constant further develop-
ment. Moreover, statutory demands are becoming
steadily more stringent. In order to answer all these
challenges, WABAG offers its customers the concentra-
ted expertise of an innovative specialist enterprise, thus
allowing local authorities and industrial companies to
focus on their core tasks, while exploiting the range of
highly competitive prices and services that is available.
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Laboratory at the Beni Messous WWTP, Algeria (DBO)
Operations & Maintenance of a refinery effluent treatment plant
Control room at Goreangab WTP, Windhoek, Namibia
State-of-the-art plants.
During daily plant operations, WABAG customers
profit from the long-term, international experience
of the company’s experts, its extensive technological
competence and the results of its research activities.
Therefore, WABAG can guarantee safety, quality, pro-
cess optimisation and enhanced efficiency.
Effective water management and the securing of excel-
lent water quality are only attainable within the frame-
work of holistic solutions. It is precisely such answers,
tailor-made to customer requirements, that WABAG
offers. Our individual forms of cooperation incorporate
differing and familiar models such as classic outsour-
cing (O&M), DBO (Design-Build-Operate) and BOOT
(Build-Own-Operate-Transfer).
WABAG employs its comprehensive business and
technical expertise to secure its customers operational
management of the highest quality in combination with
the sustainability offered by a leading company in the
field of water and wastewater technology.
Operational management and maintenance
An approach based on partnership.
Particularly in the global plant building field, proximity
to the customer forms the basis for mutual success.
The WABAG Group represents a leading multinational
player with companies and offices in over 20 countries
and a focus on emerging markets in Europe, North
Africa, the Near and Middle East, South East Asia,
China and India. This market focus means that we are
able to offer our customers more intensive support.
Our claim is that on the one hand, we facilitate maxi-
mum access to our know-how in line with a local com-
petence strategy, and on the other, that we on the alert
in order react quickly to market trends and develop-
ments. We support municipal and industrial customers
in various world regions. The specific needs that result
are covered by competences, which have been deve-
loped on the basis of ongoing market observation. In
addition, we enter strategic alliances in the form of co-
operations and joint ventures as an additional impor-
tant aspect in a market-oriented services range.
For us, knowing what the customer needs also means
the introduction of modern management and moni-
toring tools for operational management and thus an
increase in competitiveness, as well as the training of
local and international specialists.
Our credo is that flexibility, networked know-how and
individually oriented solution competence leads to
success.
Customer and markets
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WABAG Vienna
WABAG Chennai
Locations
EuropeAustria (Vienna)Switzerland (Winterthur)Germany (Zwenkau)Czech Republic (Brno)Romania (Bucharest)Poland Turkey (Istanbul)Russia (Moscow)
AfricaAlgeria (Algiers)Tunisia (Tunis)Libya (Tripolis)Egypt (Cairo)Namibia (Windhoek)
Middle EastIran (Tehran)Saudi Arabia (Riyadh)Oman (Muscat)
AsiaIndia (Chennai, Kolkata, Pune, Delhi, Baroda)Indonesia (Jakarta)P. R. China (Beijing, Macao, Hong Kong)SingaporeVietnam (Hanoi)Philippines (Makati City)
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sustainable solutions. for a better life.
VA TECH WABAG GmbHDresdner Str. 87-911200 Vienna, AustriaTel. +43-1-25 [email protected]
VA TECH WABAG Ltd.11, Murrays Gate RoadAlwarpet, Chennai 600 018, IndiaTel. +91-44-422 32 [email protected]
www.wabag.com
WABAG Water Technology Ltd.Bürglistrasse 318401 Winterthur, SwitzerlandTel. +41-52-262 43 [email protected]