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    DSM Elastomers

    Rubber materials in contact with potable waterRubber materials in contact with potable water

    Consequences of Current and Future Legislations

    January 2007 Michael Koch

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    DSM Elastomers

    ContentsContents

    Introduction

    Standards worldwide

    Main changes in standards and consequences

    Compounding Issues

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    DSM Elastomers

    IntroductionIntroduction

    Wh these regulations!standards"Mechanical# functional aspects

    Sanitar# to a$oid ad$erse effects on water qualit

    # to prohibit ris%s from consumers health

    caused by:# discharge of undesirable substances

    # release of metabolic b#products leading

    to unpleasant tastes& odours and slime

    # pathogenic bacteria

    Rubber products in$ol$ed"

    # Reser$oir linings

    # Diaphragms& o#rings in heater appliances

    # Washers and taps

    # 'oses& tubes

    # Seals in coupling ! fitting sstems

    Rubber coming into contact with potable water has to meetRubber coming into contact with potable water has to meet

    s

    pecial sanitar regulations and mechanical standardsspecial sanitar regulations and mechanical standards

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    DSM Elastomers

    E(amples of surfaces with bio#film depositE(amples of surfaces with bio#film deposit

    Source" D)*WSource" D)*W

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    DSM Elastomers

    Rubber +roductRubber +roduct

    Seals"

    Joint Rings for water supply drainage and sewerage pipe lines

    !pplica"le to #oint seals for all pipeline materials$ including%

    Iron$ Steel$ Clay$ &i"er Cement$ Concrete$ Reinforced Concrete$

    'lastics and (lass)Reinforced 'lastics

    &ocus on pipe seals in contact with cold)drin*ing water supplies +up to ,0 -C.

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    DSM Elastomers

    Main standards mechanical characteristicsMain standards mechanical characteristics

    ,Europe-,Europe-

    / 13 'art 3 till 4 +since 3551.36 ulcani8ed ru""er+application cold water up to ,0 -C hot water up to 330- C drainage$sewerage and rain waterup to 5, -C.26 9'/ +waste.:6 Cellular Ru""er +waste.46 Cast 'olyurethane +waste.

    ;I 4010 +tter

    ' ,41 +ductile iron soc*et #oints.. ',47+ductile iron flange #oints.

    KI=! ?R@ 203:A04

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    DSM Elastomers

    Standards mechanical characteristicsStandards mechanical characteristics

    ,.S/-,.S/-

    B /S0M F122 ,low head ! high head-,Elastomeric seals ! gas%ets for 3oining plastic pipes-

    /S0M C114 ! 114M

    ,5oints for Circular Concrete Sewer and Cul$ert +ipe& using rubber gas%ets-

    /S0M C 467 ! 467M

    ,Reinforced Concrete low head pressure pipe-

    /WW/ C777!/87977,/I:SI standard for rubber gas%et 3oints for ductile iron pressure pipe and fittings-

    .L 7;2

    ,.L standard for safet for asbestos#cement pipe and couplings-

    .L 78

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    DSM Elastomers

    Standards mechanical characteristicsStandards mechanical characteristics

    ,Main >thers-,Main >thers-

    IS 41:: +International.

    K 1:,: +Japan.

    !S 3141 +!ustralia.

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    DSM Elastomers

    Comparison Mechanical CharacteristicsComparison Mechanical Characteristics

    +hsical +ropert Europe /ustralia 5apan .S/

    'ardness IR'D0ensile strength Mpa

    Elongation at brea%?

    Compression set ?

    28 h9 84 C

    88 h9 2; C

    28 h9 @7; C'ot air ageing

    76< h 2; C

    A6 h92; C

    2; h97;; C

    Stress Rela(ation

    Water resistance

    >Bone Resistance

    >ptional tests

    1;#A;Min9A

    7;;#1;;

    78#7=

    8;

    1;#6;

    46#

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    DSM Elastomers

    Standards sanitar characteristicsStandards sanitar characteristics

    ?S 1520 K9= 36:63: A =270

    KI=! ?R@ 203:A04 D !9!

    !CS +!rrEtF G54 AG57.

    /!S +under preparation.

    !S4020 +!ustralia.

    S& 13+HS!.

    K 1:,: +Japan. IS 30223+International.

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    DSM Elastomers

    Sanitar test tpesSanitar test tpes

    Micro"iological(rowth

    ygienic

    &laour and dour

    Colour!ppearance

    &oaming tendency

    Chlorine demand

    B Chemical Migration9otal rganic Car"on +9C.

    Specific determinations

    Identification of un*nowns

    Cytotoicity

    B (enotoicity

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    DSM Elastomers

    >$er$iew Sanitar Requirements>$er$iew Sanitar Requirements

    'gienic Microbial Chemical *enoto(icitEurope"

    France

    *erman

    :etherlands L

    .

    /ustralia

    5apan

    .S/

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    DSM Elastomers

    0est Europe /ustralia 5apan .S/

    &laourAdour

    ColourA9ur"idity

    Metals @eachate

    ) metallic materials

    ) non)metallic materials

    rganic @eachate

    Micro"ial (rowth 'otential L

    Chlorine ;emand

    Sanitar RequirementsSanitar Requirements

    Europe $s9 Rest of WorldEurope $s9 Rest of World

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    DSM Elastomers

    Microbial *rowth 0estsMicrobial *rowth 0ests

    Characteristic MD>D W82; F+!++Mode batch basin batch

    olume +l. 3 N300 061

    +refreshed. +N22 @Ah6. +stagnant.

    =ater tap tap SS&

    'eriod +wee*s. 7 21 31

    9emperature +-C. :0 !M?I/9 2,

    +1 O3, -C.

    'arameter 2 S@IM/ !9'Cost +/uro. N 400 N 00 N 3000

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    DSM Elastomers

    Main Changes and De$elopments inMain Changes and De$elopments in

    Standards ! RecommendationsStandards ! Recommendations

    ?S 1520+HK.

    K9= A =270 +(ermany.

    KI=! ?R@ 203:A04 D !9! +9he etherlands.

    !CS +&rance.

    /!S+/urope.

    S& 13+HS!.

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    DSM Elastomers

    Main changes and de$elopments in EuropeanMain changes and de$elopments in European

    standards ! recommendationsstandards ! recommendations

    !waiting the new to come /!S$ most /uropean countries areupdating their current national standards in preparation of the /!S

    9o)days pro"lem is the postponement of the introduction of the

    /!S$ which leads to further application of national standards

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    DSM Elastomers

    S 6A8;S 6A8;,non#metallic products in contact with drin%ing,non#metallic products in contact with drin%ing

    water-water-

    1.0 Specification 2.1 Samples for testing 2.2.1. General methods of test 2.2.2 Tastes imparted to water 2.2.3. Tastes imparted to water by hoses conveying food/drinks 2.3 ppearance of water 2.! Growth of a"#atic micro$organisms test 2.% The e&traction of s#bstances that may concern to p#blic health 2.' The e&traction of metals 3.0 (igh temperat#re tests !.0 The G)/*S identification of water leachable organic s#bstances

    Time span: 8-10 weeks ; Cost approx. 900-1000 material

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    DSM Elastomers

    Re$ision S 6A8;Re$ision S 6A8;

    =?S A =Rc =R!S

    Reiew 'arts 3 to : +2003.

    'art 3 % odour assessment re)introduced

    'art 2 % M;; % optional 2 wee*s test etension for "orderline materials

    'art : % optional "oiling water test

    !ccredited @a"oratories +HK.%Law Laboratories, Birmingham

    ITS, CranleighWQC, Reading

    WRc-NSF, edmenham

    Listing !ia WR"S Swindon

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    DSM Elastomers

    Re$ised standard S 6A8;" ConsequencesRe$ised standard S 6A8;" Consequences

    :ew # and re#audit compounds often fail on new introduced

    odour!fla$our test

    ) MD>D test will be maintained for the time being& means $ariation intest results due to lac% on reproducibilit

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    DSM Elastomers

    S 6A8;S 6A8;

    @isting 'rocedure

    +,S

    listing for %years

    Current ;SM compounds listed%R200 R2005% R2030+till 2007.

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    DSM Elastomers

    0W Recommendation +art 794974 ,A#78#7A

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    DSM Elastomers

    0W"0W" Status and De$elopmentsStatus and De$elopments

    0ime schedule 8;;2 for the preparation of the new Leitlinie *ummiG'roposal H?!A=dK

    ;isclosing of recipes

    ew positie @ist will "e "ased on Synoptic documents 0 till 4 and the positie lists of ?fR and /uropean standard+/&S!. 2002A72/(Reised =270 test will "e proposed as new /uropean standard for micro"ial growth determination instead of ?&' test

    3: Mem"ers+=dK (roup L9rin*wasser. will ta*e part on Round Ro"in test Current =270 test ersus reised one

    9oicological ealuation of ru""er ulcanisate ia (CAMS screening3: Mem"ers will ta*e part on Round Ro"in test +according C/ 9C 314 wg: ahg7.

    0est Institutes9P= Karlruhe ygienic Institute (elsen*irchen ?!M ?erlin +only K9=.

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    DSM Elastomers

    Comparison W82; ,7AAA- $ersus re$ised W82;Comparison W82; ,7AAA- $ersus re$ised W82;

    Shortcomings current =270 9est% 9esting time of 1 Month ;etermination of slime quantity with a limiting alue of 063 mlA00 cm2

    Changes% ;uration of 9est @imiting alue

    ;etermination of quantity of surface deposit +ia centrifugation method. 9est)scheme +measurements after 4$ $32 and 31 wee*s.

    Requirements on deposit ,bacterial growth-

    Reised Current @arge contact areas +hoses$ liners.% Q060, D 0602 0607 Q 063 mlA00 cm2

    ;3 Seals% Q 0632D060: 063, Q 06: mlA00 cm2

    ;2 Seals% Q0620 D 060: 062: Q 06, mlA00 cm2

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    DSM Elastomers

    0W Consequences0W Consequences

    Introduction of new positi$e list could influence current used polmers,monomers- and compounding ingredients

    Introduction of re$ised standard W82; will lead to more constantmicrobial growth figures

    :ew classification of categories limits application of current used

    compounds& e9g9 E+DM and IIR based hoses ,categor C H/-

    'oses are tested according /rbeitsblatt W=14,December 8;;1- which in$ol$es functional

    tests& W82; and 0W 794974 ,odour and taste-

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    DSM Elastomers

    IW/ RL 8;74!;1 J /0/IW/ RL 8;74!;1 J /0/

    In 2000 reised standard ?R@ 203:A04 has "een introduced) nearly equialent to / 1363+eception tear) and o8one test.

    !9! list$ issued 03) 3554$ still alid

    Introduction of micro"ial growth test under consideration

    ) KI=! ?io)film &ormation 'otential +d Kooy.

    Introduction !S

    !pproal Cost +including !9!A ?&' tests. a"out /uro 2000):000$)

    C

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    DSM Elastomers

    IW/ ConsequencesIW/ Consequences

    :ew >/S will certainl lead to problems with current used SR and E+DM

    compounds ,introduction F+ method according :E: 788=-

    /CS ,F -

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    DSM Elastomers

    /CS ,France-/CS ,France-

    +ositi$e list /rrKtG ,:o$ember 7AA1- still $alid+m% ma6 residuals in material A @MS limits spec6 migration A Categories depending on application and SA ratio.

    0est methods /rrKtG ,5une 7AA2- "3. Measurement organoleptic and physical)chemical parameters +quic* screening according T' ' 43)2,0)3.2. Measurement organic and mineral miropollutants +end screening according T')'43)2,0)2.:. Measurement cytotoicity +according T' '43)2,0)3.

    0est Institutes"IR +e @SR'.$ andoeure CedeInstitut 'asteur Serice des /au$ @illeCR/C/'$ 'arisCarso$ @yon

    Cost"Cost total approal% a"out /uro 5000$)9esting time% 2): Month

    /CS t h t i/CS t h t i

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    DSM Elastomers

    /CS" current shortcomings/CS" current shortcomings

    !pproals are ery costly

    Current positie list is not compara"le with other lists used in /urope +K9=KI=!.

    Screening and cytotoic tests not harmoni8ed with rest of /urope

    !CS is "ased on the study of the chemical composition and migration testingof products6 &rance donGt determine the growth promoting properties of

    construction materials

    E/S D l tE/S D l t

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    DSM Elastomers

    E/S @ De$elopmentsE/S @ De$elopments

    &irst initiatie +355. /!S feasi"ility study +HK$ &$ ($ @. ) +3555.

    /!S Uon paperG% report to R()C';= +&e" 03.

    Research +4 topics. starting +2003.

    ) organoleptic properties +odour$ flaour$ tur"idity.) hygienic properties +9C$ Cl demand.

    ) enhancement of micro"ial growth

    ) affect of chlorine leel

    &inal /!S in 2030