we compound your solutions automotive presentation vers6… · 2008-04-22 · we compound your...

We Compound your Solutions Automotive presentation vers6. 2006/05 - 1


• Company presentation

• Automotive Market


Multibase group• Manufacturing Locations :

Saint-Laurent-du-Pont, France Copley, Ohio, USADaman/Mumbai, India

• Turnover : >$100 million• Employees : >230• Serving customers in 50 countries


Multibase World LocationsSt. Laurent, France

Daman, Mumbai - India

Copley, Ohio - USA


Multibase World Locations

European Center of ExcellenceMultibase SAZ. I. Chartreuse Guiers38380 Saint Laurent du PontTel: +33 (0)4 76 67 12 12Fax: +33 (0)4 76 67 12 82

Asian Center of ExcellenceSynergy Multibase Ltd.74/5-6 Daman Industrial EstateKadaiya VillageNani DamanDaman 396 210 (U.T.)IndiaTel: +91-260-2220627Fax: +91-260-2221578

Americas Center of ExcellenceMultibase Inc.3835 Copley RoadCopley, OH 44321USATel: +1 330 867 5124Fax: +1 330 666 7419

St Laurent du Pont - France

Copley, OH - USA Daman, Mumbai - India


Quality Registrations• ISO 9001 : 2000

DamanCopley St Laurent du Pont

• ISO TS16949St Laurent du Pont

• ISO CEI 17025Copley

• NF EN ISO 14001 : 2004St Laurent du Pont


Automotive Market • Aesthetics :

Interior Soft partsInterior / Exterior rigid partsTrim part lipsInterior skins

• Weather insulation :EncapsulationGlazing systemsBody seals

• Thermal InsulationAir flaps, vibration dampening support

• Safety Frontal protectionSide protection

• Fluid transportationHoses


AESTHETICS : Interior Soft Parts


• Recommendations :Process : InjectionSpecifications :

Aesthetical and scratch resistantCompatibility : PP or ABS/PCColored and soft touchUV StabilizationGood flow

• Proposal :G standard : 45 A 90 AA 1006 : 65 A

Interior Soft Parts:


Interior Soft Parts:ProductApplicationsOEM

G 60 A 612Cup holderMERCEDES

G 92 A 510Hand brake handleMITSUBISHI

G 92 A 510Hand brake handleVOLVO

G 45 A 612Seat belt housing

RENAULTG 92 A 510G 92 A 510

Climate control knobDoor handle

A 1006 65AAir flap knob


Interior Soft Parts• Recommendations :

Process : InjectionSpecifications :

ColoredUV StabilizationGood flowFoggingAppearance

• Proposal :G standard : 60 A 90 A DASHBOARD MAT


Dashboard mat :

ProductOEM

G 60 A 610MERCEDES

G 60 A 510CITROEN

G 90 A 512PEUGEOT

G 62 A 510RENAULT


AESTHETICS : Interior/ExteriorRigid Parts

Roof profile


• Recommendations : Process : Extrusion

Specifications :

Scratch resistance

Appearance

Low gloss

Good DRC for the seal

UV Stabilization

• Proposal :Skin : G or ER 90 A or 40 DSeal : GT 60 A or 70 A

1The Skin :AppearanceScratch resistanceStabilization UVLow Gloss

3Seal : DRC for the gasket with the Door if it’s necessary

2Heart of Profil : Rigid PP

4Dilatation

Roof profile :


Roof profile:

ProductOEM

G 75A 520TOYOTA

G 75A 520

G 60A 21 BT

ER 90A 520 + G 60A 21 BTSEAT


AESTHETICS - Trim Part Lips

Cowl screen seal Exterior/Interior pillar trim



Compatibility : PPExterior UV stabilizationColoredDRC if necessaryGood flow

• Proposal :G standard : 60 A, 75 A, 90 AGT (low compression set) : 60 A, 70 A

Trim Parts Lips : Cowl Screen Seal


Cowl Screen Seal by OEM :

G 60 A 520 N0200ToyotaG 75 A 520 205/09G 75 A 520 FXTCitroënG 75 A 520 FXTG 75 A 520 205/09Peugeot

RenaultOEM

G 75 A 520 205/09G 90 A 520 N0200Product



Compatibility : PPExcellent UV stabilization for interior or exteriorColoredAestheticalGood flowScratch resistance

• Proposal :G standard : 60 A, 75 A, 90 A

Exterior/Interior Pillar Trim :


Exterior/Interior Pillar Trim by OEMCompatibility : PP

EXTERIOR

EXTERIOR

EXTERIOR

EXTERIOR

EXTERIOR

EXTERIOR

Application

TES A6507 EV0 FXT

TES A6507 EV0 FXT

G 60 A 520 FXTPSA

G 90 A 522 205/09

G 75 A 520 205/09

G 70 A 521 205/09RENAULT

ProductOEM


• Recommendations :

Process : InjectionSpecifications :

Compatibility : ABS, ASA, PCExterior UV stabilizationColoredAesthetical

• Proposal :A 1004 : 65 A

Exterior Pillar Trim :


Exterior Pillar TrimCompatibility : ABS,ASA,PC

ProductOEM

A 1004 65A FXTPSAA 1004 65A N0200VW


AESTHETICS : Interior skins


• Recommendations :Process : Extrusion + Vacuum formingSpecifications :

Scratch Resistance by coatingColoredStabilizationEasy processing by vacuum forming

• Proposal :G specific for CHOMARAT : 35 DTEO by DDE Technology : 35 D

Skin Vacuum Forming


• Recommendations :Process : Sandwich injection moldingSpecifications :

Scratch resistanceColoredStabilization UVCompatibility with the core material (mainly PP)Very good flow

• Proposal :G standard : 90 A

Skin by injection :


Door Panel Skin :ProductOEM

G 90 A 512 813 N0176FIAT

TES D3502 KU1 NATRENAULT


Weather Insulation


Weather & Thermal Insulation

Encapsulation :1. Fixed glazing seals2. Engineered Plastics (ABS, PC, ASA)


1- Fixed Glazing seals


Introduction:Several processes compete in the glazing seal sector. These include:

• Mechanical seals (“rubber bands”) in which a continuous seal is stretched to fit over the glazing or stuck prior to installation

Windshields and backlightsEPDM, TPE

• Encapsulation where glass is placed into a mould and material is injected onto and around it (Low pressure injection)

Rear/Front quarter windowsPU-RIM, PVC, EPDM, TPE

• Robotic extrusion in which a robot deposits a profile on the glass (St Gobain process)

Windshields and backlightsAir-cured PU, TPE


Encapsulation : Materials

ColorabilityProcessabilityHigh flowCompatibly with polyolefin

SEBS

FlowProcessabilityCompatibly with polyolefinCS

TPV

High costWeather resistantLow pressure (large parts)

Aliphatic PURequires in mold coatingLow pressure (large parts)Aromatic PU

High raw materials costLong cycleHigh molding pressure (no large parts)No colors

Sealing (Low CS)EPDM

High injection pressure (no large partsNo compatibility with polyolefinDensityELV legislation

Lowest costFast cycle

PVCLimitationsKey Benefits


Encapsulation: Applications• MULTIFLEX® TES A6509 EV0 BLK

EncapsulationFront quarter windowVehicle: A7 (PSA 207)

Product features:65 A HardnessExcellent UV Stabilization (meets D27 1389 and D47 1431 norms)Very high Fluidity (low pressure injection)AestheticsLow odor level


Encapsulation: Applications• MULTIFLEX® G 50 A 21 BT

Mechanical sealBacklightVehicle: A6 (PSA C2)

Product features:50 A HardnessExcellent Compression SetExtrudabilityCompatibly with foamed adhesive


2. Engineered Plastics (ABS,PC,ASA)


• Recommendations :Process : Low pressure injectionSpecifications :

Chemical bonding with rigid support (mainly ABS)Exterior UV stabilization

• Proposal :A 1004 : 65 A

Encapsulation on engineered plastics (ABS,PC,ASA)


RENAULT

ProductOEM

A 1004 65A 520CITROEN

Encapsulation on engineered plastics (ABS,PC,ASA)


WEATHER INSULATION : Glazing Systems

In development


WEATHER INSULATION :Body seals


Compatibility : RubberGood UV stabilization

• Proposal :G 62 A 21 B Z 1631 N0052


WEATHER INSULATION :Body seals

RENAULTProductOEMG 62 A 21 B Z 1631 N0052


WEATHER INSULATION : Others

BOX SEALING



Natural color for quality inspectionLow hardness : < 45 ADRCGood flowMechanical bonding with rigid box (mainly PA)

• Proposal :GT (low compression set) : 25 AG standard : 40 A

Box sealing :


Box sealing :

GT 25 A 510 N0200 14084Battery coverMERCEDES

GT 25 A 510 NAT 14787Loudspeaker boxPSA

GT 25 A 510 14787Pollen filter cover

GT 25 A 510 NAT 14787G 40 A 11 Z 1052

Connecting boxMeritor

ProductApplication OEM or Tiers1


Thermal Insulation

Air Flaps, vibration dampening support



Compatibility : PPHeat ageing (until 700 hours at 150°C)Low compression setLow odorFoggingHardness : 25 A 60 A

• Proposal :G standard : 45 A, 60 AGT (Low Compression Set) : 25 A, 40 A, 50 A, 60 A

Air Flap, vibration dampening support :


GT 40 A 450 NAT 18553VOLKSWAGEN

GT 25 A 510 N0200 14084BMW

DIVERS

RENAULT/PSA/OPEL

OEM

G 50 A 21 BT N0200 13025GT 25 A 510 NAT 14787G 62 A 21 B Z 1631 N0052

G 62 A 21 B Z1631 F664168SG 40 A 21 BT Z 2811 N0081 F664632XGT 25 A 510 N0200 N100678PG 60 A 11 B 14167 G 70 A 11 B Z1640

Product

Air Flap, vibration dampening support :


SAFETY :Frontal and Side protection

Driver and passenger airbags

Side airbags


MULTIFLEX® TPO (D1047)Advantages :

• Materials developed for Airbag cover market

• Low density• Wide range of hardness • Good low temperature

behavior (down to -30°C)• Excellent high temperature

behavior• Excellent durability• Mold-in-color possibilities

Drawbacks :

• Limitations at -35°C


MULTIFLEX® TEO/TESAdvantages :

• Materials for Airbag cover market :Excellent process abilityLow densityWide range of hardnessExcellent impact resistance at low temperature (down to-45°C/-50°C))Excellent impact resistance at high temperature (up to 90°C)Excellent durabilityTES also suitable for DAB molded in color

Drawbacks :

• Limitations for mold-in-color for TEO


D1047 14688/G 60 A 530yes2KDriverVolvo

D1047 13718/G 60 A 530yes2KDriverFord

D1047 14688/G60 A 530yes2KDriverLand Rover

D1047 14688/RP 6568Jyes2KDriverRover

D1047 14688/G 60 A 530yes2KDriverPorsche

D1047 13718/G 60 A 530yes2KDriverRenault

D1047 14688/G 60 A 530yes2KDriverBMW

D1047 13718/G 60 A 530yes2KDriverPeugeot

MaterialPaintAirbag

TechnologyAirbag TypeOEM

2 Shot Airbag cover (2K) painted


D1047 14688yes1KPassenger

D1047 14688yes1KDriverCitroën

D1047 Colorsyes1KPassenger

D1047 14688yes1KPassenger

D1047 14688yes1KDriverPeugeot

D1047 14688yes1KDriverAlfa

TPO 3202 ST2 Blackyes1KDriver

D1047 Colorsyes1KPassenger

D1047 MR Colorsyes1KSide

D1047 14688yes1KPassengerFiat

MaterialPaintAirbag




D1048 18336yes1KDriverMitsubishi

TE0 3503 BLACKyes1KDriver

D1047 14688yes1KDriverNissan

D1048 18336yes1KDriverSeat

A 9702 MRyes1KDriverToyota

A 9702 MRyes1KPassengerFord

D1047 13718yes1KPassengerLand Rover

D1048 18336yes1KSidePorsche

A 9702 MRyes1KPassengerOpel

TE0 3503 BLACKyes1KDriver

D1047 14688yes1KDriver

D 1047 14688yes1KPassenger

D1047 Colorsyes1KDriverRenault

MaterialPaintAirbag




D 1047 14688Covered1KPassengerVW

D1047 MR no1KSide

D1047 MR no1KPassengerCitroën

D1047 MR Colorsno1KKnee

D1047 MR Colorsno1KSide

D1047 MR no1KSide

D1047 MR no1KPassengerPeugeot

D1047 MR Colorsno1KSide

D1047 14689no1KSideAlfa

D1047 MR Colorsno1KDriverFiat

MaterialPaintAirbag


1 Shot Airbag cover (1K) unpainted


D1047 MRno1KSideMitsubishi

D1048 18336Covered1KPassengerSeat

A 9702 MR Colorsno1KDriverToyota

D1048 18336Covered1KPassengerBMW

D1047 MRno1KSide

D5304Covered1KCurtainOpel

D1048 18336Covered1KPassengerAudi

ProductPaintAirbag


1 Shot Airbag cover (1K) unpainted


FLUID TRANSPORTATION

Hoses


• Recommendations :Process : Extrusion

Specifications : Heat stabilizationHardness : 60 to 75 AChemical resistanceBursting resistance

• Proposal :G standard : 60 AG (low compression set) : 70 AC standard : 75 A

Fluid Transportation : Hoses


Fluid Transportation : Hoses

G 70 A 21 BT Z4238 N0111Fuel line cover

ProductApplicationOEM

Cowl plenum

Windscreen Washer Pipe

Fuel line cover

Windscreen Washer Pipe

G 75 A 21 B Z 1629 N0051

G 62 A 21 B Z5219 N0200PSA

G 70 A 21 BT Z4238 N0111

C 75 A 550 BK0200 12496G 62 A 21 B Z 5219 N0200

RENAULT

we compound your solutions automotive presentation vers6… · 2008-04-22 · we compound your...

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