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WE DO MORE. The Atlas Copco Gas and Process Division delivers more productivity, efficiency and reliability for its customers around the world.

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Page 1: WE DO MORE. - atlascopco-gap.com · WE DO MORE. The Atlas Copco Gas ... portfolio by adding a line of oil-free reciprocal compressors 2003: Atlas Copco Gas and ... the steel industry,

WE DO MORE.

The Atlas Copco Gas and Process Divisiondelivers more productivity, efficiency andreliability for its customers around the world.

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Editor-in-Chief:

Patrick Kessler – Cologne, Germany

Marketing Communications

Atlas Copco Gas and Process Division

Concept, Design, Text:

Threeview GmbH – Munich, Germany

Photo Material:

Hans Herbig, Robert Pupeter,

Atlas Copco Gas and Process Marketing Communications

Print:

Welzel & Hardt – Wesseling, Germany

Printed in Germany – 2015

© Atlas Copco Gas and Process Division, Atlas Copco Energas GmbH

Schlehenweg 15, 50999 Cologne, Germany

Phone: +49 2236 96 50 0

[email protected],

www.atlascopco-gap.com

Imprint

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04 President’s Statement

06 Values and Vision

We Do More

08 Locations

10 Solutions

14 Markets

With You All The Way

26 The Atlas Copco Journey

28 Personnel Development

30 Research & Development

32 Project Management

34 Manufacturing Plants

36 Testing Facilities

38 Quality Control

40 Aftermarket

Matrix

42 Products

50 Applications

Content

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“We have developed pioneering technologies, entered and developed

new markets, and expanded our presence across the globe.”

We Bring More to Our Customers

INDUSTRIAL GASES You provide highest-purity gases entire industries depend on.

We ensure your operations run smoothly and efficiently.

OIL & GAS

You supply the energy that keeps the world in motion.

We help you meet every challenge along the way.

4

President’s Statement

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Over the past decade, the Atlas Copco Gas and Process Division

has seen a lot of change – the good kind of change.

We have developed pioneering technologies, entered and developed

new markets, and expanded our presence across the globe. Today, we

can provide complete solutions and services, always with the big

picture in mind.

At the same time, we never lose sight of the essential element that

makes every industry come to life: the people. Satisfied customers are

our company’s most valued achievement, and continuous customer

interaction helps us keep our finger on the pulse of the market. That’s

why we can deliver more at every step of every project: more innovation,

more efficiency, more reliability, more productivity – and, ultimately,

more success for our customers’ operation.

Best regards,

Robert Radimeczky

President of the Atlas Copco

Gas and Process Division

RENEWABLE ENERGY

You recognize the promise of renewable energy.

We help you harness the Earth’s power with our solutions.

AFTERMARKET SERVICES

You are at the heart of meeting the world’s energy needs.

We make sure your equipment never skips a beat.

In

du

stri

al G

ases

O

il &

Gas

R

enew

able

En

ergy

A

fter

mar

ket

Ser

vice

s

5

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6

Values and Vision

Atlas Copco Gas and Process Division designs and manufactures standardized

and customized turbomachinery for a host of industries that keep the world

in motion: oil and gas, industrial gases, and power generation. We also offer

complete plant solutions in the renewable-energy sector.

A Well of Innovation

Our spirit of innovation is powered by 140 years of engineering experience,

and our goal is to develop the cutting-edge technology dynamic markets need.

No wonder Forbes magazine recognized Atlas Copco as one of the 100 most

innovative companies on the planet.

But we’re more than a supplier of state-of-the-art solutions. We aspire to be

a partner whose success builds on strong customer relationships, absolute

commitment, and continuous communication.

To achieve this goal, we need the ability to serve our customers where

they are, wherever they are. Our global network of production, sales, and

Aftermarket Services centers helps us meet each individual requirement

quickly and locally – not only in Europe and the United States but also in

emerging industrial hubs such as India and China.

Be it petrochemical or geothermal, Nevada or Nanjing: Our main

objective is to realize sustainable productivity in all our projects

and to bring lasting business success to every customer.

A Market Leader that Moves the World

More than a supplier of reliable and innovative

equipment, Atlas Copco Gas and Process seeks

sustainable productivity in everything it does.

1980:Atlas Copco acquires Turbonetics (now Comptec)

1993:Packaging operations start in India

2003:Application center Far East opens

2008:GT153 air compressor delivered to Rizhao steel mill (Yingde Gases) – the largest turbocompressor ever built by Atlas Copco Gas and Process

2010:First Atlas Copco Gas and Process production facility in East Asia is inaugurated in Shanghai, China

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1980 1985 1990 1995 2000 2005 2010 2015

1984

1993

1998

2003

2007

2015

20082009

2010

7

The Atlas Copco Gas and Process Division is part of the

Atlas Copco Group, a global leader with 140 years of

experience in the manufacture of industrial productivity

solutions, from compressed air and gas equipment

to generators and mining equipment. Atlas Copco is

headquartered in Stockholm, Sweden.

Atlas Copco Gas and Process is made up of the following

product companies: Atlas Copco Energas GmbH, based in

Cologne, Germany; Atlas Copco Comptec LLC, based in

Voorheesville, NY, USA; Atlas Copco Mafi-Trench Company

LLC, based in Santa Maria, CA, USA; Atlas Copco Process

Equipment Co., Ltd., based in Shanghai, China; Atlas Copco

India Ltd., based in Pune, India.

1984:Atlas Copco acquires Energas GmbH from Linde AG

1998:Introduction of the air standard

2007:Atlas Copco acquires Mafi-Trench Company

2009:Major extension of Cologne plant finalized

2015:Atlas Copco expands its product portfolio by adding a line of oil-free reciprocal compressors

2003:Atlas Copco Gas and Process Division is born

A History of Innovation

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We Do More

Atlas Copco Gas and Process is an

international player proud of its local

presence across the world.

A Truly Global Operation

PRODUCTION FACILITY

APPLICATION CENTER

REGIONAL SALES SUPPORT

SERVICE CENTER

Application Center and Manufacturing Plant Atlas Copco Mafi-Trench

Location: Santa Maria, CA, USA

Core Competence: Turboexpanders for hydrocarbon applications and geothermal

Application Center andManufacturing Plant USA Atlas Copco ComptecLocation: Voorheesville, NY, USA

Core Competence: Centrifugal compressors for industrial gases and various hydrocarbon applications, including power generation

34° 5

7’ 11

” N / 1

20° 2

6’ 5”

W

42° 3

9’14”

N / 7

3° 55

’ 43”

W

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Locations

Application Center and Manufacturing Plant Far East Atlas Copco Process EquipmentLocation: Shanghai, China

Core Competence: Packaging of turbocompressor and expander products

Application Center and Packaging Facility India Atlas Copco India

Location: Pune, India

Core Competence: Packaging for centrifugal compressors, primarily for industrial-gases applications

Application Center and Manufacturing Plant Europe Atlas Copco Energas Location: Cologne, Germany

Core Competence: Centrifugal compressors and turboexpanders for all applications

50° 5

6’ 0”

N / 6

° 57’

0” E

18° 3

2’ 0”

N / 7

3° 52

’ 0” E

31° 0

’ 18”

N / 1

21° 2

4’ 31

” E

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We Do More

A regeneration gas compressor

built to API specifications

Atlas Copco Gas and Process compressors

supply big performance in a compact

package – no matter what the application.

More Performance: Our Compressors

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Atlas Copco Gas and Process compressors drive a wide

variety of industries and are trusted across the globe for

their reliability and efficiency. No matter what process

or application we serve, we always strive to perfect the

equipment we make – and the way we make it.

Solutions for Every Step

As we continue to develop more efficient and effective

compressor technologies, we pay attention to each

aspect of the markets our customers are active in. In

the oil and gas industry, for example, Atlas Copco

Gas and Process supports each link in the value chain,

from the well to the plant.

For example, customers in the fertilizer industry use

integrally-geared Atlas Copco CO2 compressors to

generate high pressures above 200 bar and increase the

efficiency of their operations (20-30% higher compressor

efficiency compared to in-line machines).

Tailored to Customer Needs

We provide both standardized and highly-specified

compressors customized to fit each customer’s

individual process requirements.

All Atlas Copco Gas and Process equipment can

be built to comply with API and other international

standards – and it always meets the maximum

standards for efficiency and reliability we set

for ourselves.

Solutions

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We Do More

An expander generator

for geothermal applications

Atlas Copco Gas and Process expanders drive

the processes that keep the world in motion.

More Efficiency:Our Expanders

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Solutions

Maximizing efficiency is one of our core goals at

Atlas Copco Gas and Process – and that’s exactly

what our customized expanders do in an array

of applications in oil and gas, the industrial gases

industry, and energy recovery.

Expanding Innovation

We value customer interaction and foster continuous

innovation when developing our machines. For example,

Atlas Copco Gas and Process pioneered the successful

employment of dry gas seals in cryogenic applications.

Our expanders utilize variable inlet guide vanes (IGV),

which adjust to changing process conditions and boost

efficiency, precision, and performance.

Because top dependability is essential for all our

customers, our expanders can be equipped with

active magnetic bearings (AMB), which virtually

eliminate wear-and-tear.

Atlas Copco Quality “Off the Shelf”

While we are experts in tailoring solutions to our

customers’ needs, our offering also includes standardized

machines. Case in point: the ECOTS™ (Expander

Compressor off the Shelf) series of turboexpanders.

Used in gas processing applications, ECOTS™ combines

optimized components and reliable performance “made

by Atlas Copco” with short design and delivery times.

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We Do More

More Cool for Your Process: Industrial GasesAn industry 100 years in the making

needs efficient solutions for the future.

The industrial gases industry remains a key growth area around the

world. It is essential to nearly all industrial sectors – from steel to

semiconductors – where gases such as oxygen, nitrogen, hydrogen,

and carbon dioxide drive a wide variety of processes.

Atlas Copco Gas and Process has advanced its industrial gases expertise for

decades and offers a variety of efficient machinery, including main air,

booster air, nitrogen, and oxygen compressors, as well as expansion turbines.

Air Separation

Our turbomachinery is used in air separation applications that support

a host of other industries, including the chemical / petrochemical sector,

the steel industry, electronics, Gas to Liquids (GTL) / Syngas / CO,

CO2 compression and microprocessor production.

Carbon Capture Storage

A new and promising technology, Carbon Capture Storage (CCS) reduces the

impact of carbon dioxide on our planet. Instead of being released into the

atmosphere, CO2 is captured directly at the source. It can then be transported

to a predetermined location, either underground or underwater, for safe storage.

Atlas Copco turbocompressors play an important role in the CCS process.

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Markets

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Ramis Gafurov, Director of Nitrogen, Oxygen, Argon, and Cooling for

Russian chemicals player Kazanorgsintez, has seen it all. In 30 years

on the job, he has traveled to 80 countries and worked with some of the

brightest minds in the industry.

An Ambitious Project

Gafurov is the mastermind behind an ambitious air-separation expansion

needed for Kazanorgsintez’ polyethylene production, which accounts for 38%

of this type of plastic produced in the entire country. Thanks to three Atlas

Copco Gas and Process machines, Gafurov was able to reach his ambitious

goal.

The Right Decision

During the air-separation process, an Atlas Copco

main air compressor / booster air compressor package

helps purify and compress atmospheric air. A two-stage

turboexpander is used to cool and liquefy the air, and

the H-series nitrogen compressor condenses nitrogen

and prepares it for transportation to end users.

“I look at this plant operating now, and I am satisfied

with having made the right decision on the equipment,”

says Gafurov.

Kazanorgsintez’s expansion increased the plant’s pro-

duction of low-pressure polyethylene to 510 000 tons/year

and high-pressure polyethylene to 220 000 tons/year. The

company also boosted the supply of oxygen and nitrogen

for on-site production processes.

Maximum Reliability

Atlas Copco Gas and Process was selected over

international competition because it could offer a

reliable, technically advanced compressor-expander

concept featuring best-in-class efficiency.

“Atlas Copco provides flexibility while always pursuing

the goal of satisfying its customers,” says Gafurov. “We

are pleased with the performance of all three machines.”

Customer Story:Expanding Air-Separation Capacity in RussiaThree Atlas Copco Gas and Process machines

support a large-scale industrial-gases unit belonging

to Russian chemicals giant Kazanorgsintez.

We Do More

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“With some suppliers, no extra words are required.The machines just run and work well. That’s the case with Atlas Copco.”

Ramis Gafurov

Director of Nitrogen, Oxygen, Argon, and Cooling at Kazanorgsintez

Republic of Tatarstan, Russia

Markets

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We Do More

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Markets

More Productivity Around the Clock: Oil and Gas

In an industry that spans oceans and continents, performance and reliability

are the name of the game. Atlas Copco Gas and Process offers customized and

standardized machinery that supports every link in the value chain, maximizing

performance without sacrificing dependability.

Upstream

The beginning of the petroleum process involves the exploration and

production of crude oil and natural gas. It covers all applications from

the well to the product-transportation system. Within this segment,

gas processing, gas treatment, and Liquefied Petroleum Gas (LPG)

applications rely on Atlas Copco Gas and Process turbomachinery.

Midstream

Once crude oil or natural gas have been located and produced, they enter the

crucial midstream sector – pipeline transportation, storage, and processing.

From transportation to storage, we offer decades of experience and expertise

in Liquefied Natural Gas (LNG), especially for various off-shore solutions.

Downstream

Perhaps the most complex market within the oil-and-gas industry,

“downstream” refers to the refining and marketing processes, as well as all

other subsequent measures of transforming and processing hydrocarbon

products further down the value chain. Atlas Copco Gas and Process machines

support downstream applications such as petrochemical, aromatics, organics,

as well as refinery and power-generation processes.

Atlas Copco Gas and Process equipment reliably

supports every process in the industry – upstream,

midstream, and downstream, on land and at sea.

Photo: Dag Myrestrand - Statoil

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2020

As recently as 1998, Ras Laffan Industrial City held only one plant and

a minor port. Today, Qatar is the world-leading producer of LNG, and

Ras Laffan, situated 80 kilometers outside of Doha, is an LNG-production

hub for international energy players such as RasGas.

“It is a busy site – extremely busy – and probably one of the largest sites

in terms of machinery anywhere in the world,” says Dr. Basil Wakileh,

Machinery and Reliability Manager at the RasGas site at Ras Laffan.

Rapid Growth

At Ras Laffan, seven RasGas trains pump out approximately

37 million tons of LNG a year. Supporting production

at Ras Laffan are six Atlas Copco expander compressors,

churning away in the two newest trains in RasGas’

presence at Ras Laffan.

The Ras Laffan industrial site has experienced rapid

growth, and RasGas has played a lead role in this

development. Since 2008, the company has expanded

its production facilities from five to seven LNG trains,

boosting the site’s overall LNG production to 37 million

tons per year. The two new trains each produce 7.8 million

tons of LNG annually.

A Strong Partnership RasGas relies on two Atlas Copco expander compressors

to run full-time in each train. A third unit provides

redundancy capability.

The expander compressors are used in the gas treatment

plants and produce the refrigeration needed to remove

the natural gas liquids (NGLs) from the natural gas prior

to converting the remaining lean gas into LNG.

Reliable equipment is crucial to maintain a maximum

of productivity at the facility. Since their installation, the

six machines have been living up to that high standard,

and the partnership between RasGas and Atlas Copco

Gas and Process has proven to be a strong one.

“RasGas has a good relationship with Atlas Copco,”

Dr. Wakileh says. “We have many visits and talk frequently.

We also have good contacts for service.”

We Do More

Six Atlas Copco Gas and Process expander compressors help

process LNG at RagGas’ plant in Ras Laffan, Qatar. The site is

one of the world's fastest-growing industrial cities.

Customer Story:A Global Hub for Liquid Natural Gas

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Markets

“RasGas has a good relationship with Atlas Copco. We have many visits and talk frequently. We also have good contacts for service.”

Dr. Basil Wakileh,

Machinery and Reliability Manager at RasGas

Ras Laffan, Doha, Qatar

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We Do More

“We trust Atlas Copco. They listen, they coordinate, they have a quick response. We value these things very much. We also value the presence they have in Shanghai now.”

Ru Chengjun,

President of Nanjing Bluestar Chemical New Materials Co.

Nanjing, China

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Markets

Innovation Across Industries

The city’s progressive spirit has a perfect match in Nanjing

Bluestar Chemical New Materials Co. The petrochemical

company produces advanced materials for the aerospace,

automotive, and healthcare industries. It also drives a

wide range of sustainable innovations, such as efficient

coatings for photovoltaic cells and nontoxic silicones.

One of the most enthusiastic voices for Bluestar’s future

belongs to company president Ru Chengjun: “A strong

economy relies on a strong chemicals industry because

the chemicals industry is related to so many things. This

gives us a great opportunity to grow.”

A Trusted Recommendation

In 2009, when Bluestar was looking for a turbomachinery

provider for a new butanediol (BDO) production plant,

Ru Chengjun received a recommendation from a trusted

colleague – and subsequently decided to work with an

Atlas Copco turbocompressor.

BDO, a chemical intermediate used to produce high-

performance polymers, solvents, and fine chemicals, is

a major growth segment in the field. The turbomachinery

Bluestar needed had to be absolutely reliable at all times

to ensure stable and efficient production at the facility.

A Visit to Cologne

After a visit to the Gas and Process headquarters in

Cologne, Ru Chengjun returned to Nanjing deeply

impressed. With an Atlas Copco turbocompressor driving

the process, the Nanjing BDO plant went live in May 2009

and was already running at 100% capacity one month later.

A single-stage Atlas Copco Gas and Process

hydrogen compressor supports Bluestar, a leading

petrochemical company, in creating advanced

materials for China's booming market.

Customer Story:Advancing Petrochemicals

Nanjing, a city located in Eastern China, reflects the country’s dynamic growth.

In recent years, it has experienced an economic boom in a whole host of key

industries such as electronics, automotive, petrochemical, iron and steel, and

power generation.

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We Do More

More Green Power for Our Planet: Renewable EnergyAtlas Copco Gas and Process is constantly

expanding its energy-recovery expertise

to supply efficient expander solutions for

Organic Rankine Cycle power plants.

Today, energy recovery is emerging as a growing industry for the future.

Countries across the globe are now harnessing the strength, reliability,

and sustainability of environmentally friendly and cost-effective energy

sources such as geothermal power, waste-heat and cold-energy recovery.

Driving Innovation

For many years, Atlas Copco Gas and Process has been helping customers

around the world tap into the enormous potential of renewable energy

sources. Our experts have contributed to groundbreaking projects in the

energy-recovery industry, gaining invaluable experience in the process.

Working closely with customers, our specialists are developing highly

advanced, efficient turbomachinery for a growing number of projects.

At Atlas Copco Gas and Process, we are committed to constantly expanding

our energy-recovery expertise and to keep driving this important industry,

now and in the future.

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Markets

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With You All The Way

The following pages lead you through every step of a project, from the

employee training that builds the foundation of our engineering and

service expertise to the genuine parts and Gas and Process oils available

to keep Atlas Copco machinery in top condition.

Because we strive to build lasting relationships with our customers and are

there whenever and wherever they need support, the Atlas Copco journey

can last a lifetime. At each stop, there’s always more to discover.

Your Partner from Start to FinishAt Atlas Copco Gas and Process, we see every project

as a journey. Not only because our equipment is used

the world over, but also because we provide complete

solutions that cover everything from expert project

management to dedicated Aftermarket Services.

From Start to Finish: Personnel Development Project ManagementResearch & Development

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The Atlas Copco Journey

Manufacturing Plants Quality ControlTesting Facilities Aftermarket

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With You All The Way

28

From Start to Finish: Personnel Development Project ManagementResearch & Development

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Personnel Development

29

Supporting our customers doesn’t start with engineering the perfect

machine for an application – it starts with people. We understand that

equipping our employees with the knowledge and skills they need

to provide quality equipment and service is not only important; it is

the basis of everything we do.

Continuous Development

Personnel development starts with attracting the right

people and giving them an in-depth introduction to their

new work environment – but the process of development

never really ends.

Our ongoing development activities include classroom

training, e-learning, on-the-job training, structured

internal knowledge transfer, and workshops. These

activities help our staff acquire a wide range of skills

and develop the right competencies.

Individual Goals, Individual Growth

At Atlas Copco Gas and Process, personnel development

also means giving our employees the opportunities they

need to achieve their individual goals. We promote people

not only into management positions but also encourage

them to follow careers as technical experts or in staff

positions.

At the core of our personnel development strategy

is job mobility, which we believe adds value to our

employees’ professional lives. That is why we offer

expatriate positions and project assignments, and

encourage employees to gain international experience

across different teams and product companies.

Each and every employee at Atlas Copco

Gas and Process receives top-level product

and project-specific training, so our customers

benefit from the cumulative knowledge of

our entire team.

Prepared for Every Project

Manufacturing Plants Quality ControlTesting Facilities Aftermarket

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With You All The Way

30

Being an engineering pioneer means constantly

developing new, better, and more innovative

products and technologies, as well as enhancing

existing ones. That’s exactly what our Research &

Development specialists do.

Raising the Bar

The process of innovation starts with research in areas

such as aerodynamics and mechanics, continues with

raising engineering benchmarks in areas such as rotor

dynamics, pressure vessels, and piping, and results in the

best and most reliable equipment for every application.

Precision and Productivity

Throughout the Research & Development process chain,

our engineers take advantage of a host of in-house tools.

One example: Our cutting-edge process design software

enables our team to optimize equipment directly in

conjunction with a customer’s process.

State-of-the-art tools and processes guarantee the

level of precision that leads to new and better

products – and, ultimately, to increased productivity

and customer satisfaction.

The Next GenerationOur forward-thinking Research & Development

team consists of engineering specialists who

design, develop, and optimize all Atlas Copco

Gas and Process products.

From Start to Finish: Research & DevelopmentPersonnel Development Project Management

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Research & Development

31

Manufacturing Plants Quality ControlTesting Facilities Aftermarket

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With You All The Way

32

PROJECT MANAGEMENTEach project manager

has a dedicated

package engineering team

CUSTOMER

Site Support for Erection and Commissioning

Project Controlling

Core Engineering, Manufacturing and Testing

Packaging

Order Center(Scheduling and Progress Reporting)

Package Engineering

Manuals andQuality Documentation

Efficient workflows are the secret of any project’s

success, especially if it spans thousands of kilometers.

In constant dialog with its customers, Atlas Copco

Gas and Process project management always goes

the extra mile to ensure a smooth process.

Committed to Customer Dialog

From Start to Finish: Project ManagementResearch & DevelopmentPersonnel Development

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33

Project Management

33

Quality ControlTesting Facilities Aftermarket

As a global company supporting a variety of complex

industries, we know that the workflows we use to carry

out projects are just as important as the systems we

use to build our equipment. That’s why our project

management teams work with our customers from

start to finish to execute projects, maintaining a constant

line of communication throughout the process.

Specialized Support

Working under the guidance of our project leaders, our

teams are made up of specialized members who manage

each facet of a project: experts for our customers’

specific market and application; senior engineers; project

administrators; a site support team; and technical writers.

Together, they coordinate every step of the project

process, including project documentation, package

design, and progress reporting, including inspection,

coordination, and site assistance.

And although the project management is handled by an

entire team of experts, our customers have a single point

of contact who is there for them every step of the way.

The results: efficient workflows, tight controls, and

an active dialog – all keys to a successful project

and customer satisfaction.

Manufacturing Plants

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With You All The Way

34

Atlas Copco Gas and Process equipment is produced at

world-class manufacturing plants in Germany and the

United States, as well as two state-of-the-art production

and packaging facilities in China and India. This global

presence allows us to react quickly and flexibly to

customer requirements, wherever they are.

Global Outlook, Local Presence

Atlas Copco Gas and Process plants don’t only house

modern production equipment but also a seamless

workflow that enhances teamwork and productivity.

State-of-the-art production processes help us

create innovative, first-in-class products.

● Milling

● Balancing

● Speed testing

● Compliance with Atlas Copco’s strict quality-assurance guidelines.

Atlas Copco Gas and Process

manufacturing plants provide flexible

production capabilities to boost

customer productivity worldwide.

Putting It Together

From Start to Finish: Project ManagementResearch & DevelopmentPersonnel Development

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Manufacturing Plants

35

Connecting Regionally

In growing industrial hubs like China and India, demand for efficient industrial

solutions is always on the rise. With its local packaging and production

facilities in Shanghai, China, and Pune, India, Atlas Copco Gas and Process

proves its commitment to these markets. In addition, a global network of

service and application centers ensures our customers always receive the

support they need.

Manufacturing Plants Quality ControlTesting Facilities Aftermarket

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36

With You All The Way

36

From Start to Finish: Project ManagementResearch & DevelopmentPersonnel Development

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Testing Facilities

37

Our multi-phase testing system makes sure that our

equipment works the way it’s supposed to and helps

our customers execute successful projects in turn.

All of our compressors and expanders are thoroughly

checked before they leave the plant.

To put equipment to the test, we can simulate

every potential process operating condition our

customers might face. We perform mechanical test

runs on every machine and carry out performance

testing when required.

Taking Testing a Step Further

Following installation, testing continues on-site to

guarantee that our equipment delivers the maximum

performance. During the entire process, our employees

make it a point to seek and incorporate customer input.

The goal: increasing overall efficiency and productivity.

Always Up to Standard

Atlas Copco Gas and Process’ testing procedures

fully comply with the following relevant standards:

● DIN

● ISO

● VDI 2045

● ASME PTC10

● API 617 / 672

Each step in this thorough process helps us achieve

our goal of meeting, and even exceeding, international

standards and customer expectations.

Every Atlas Copco Gas and Process

machine leaves the plant in top

condition due to our comprehensive

testing facilities.

Put to the Test

Manufacturing Plants Quality ControlTesting Facilities Aftermarket

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38

With You All The Way

38

Our dedication to quality has earned us the trust and loyalty of customers

around the world.

With well-trained employees throughout the entire organization and a keen

eye on customer and legal requirements, we provide sustainable quality.

Our quality-control personnel is skilled and certified for European directives

such as PED, ATEX and non-destructive testing (NDT) in accordance with

DIN EN 473 (ISO 9712), as well as for international standards such as API and

ASME. Our machines also meet the IEC / NEMA standard for explosion-proof

equipment.

Atlas Copco Gas and Process delivers maximum

quality and customizes any machine to meet

customer requirements and industry standards.

Ensuring Quality Standards

From Start to Finish: Project ManagementResearch & DevelopmentPersonnel Development

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39

Quality Control

39

Tracking Quality

All major components (rotating and pressurized parts)

are given serial numbers for tracking. As part of

their order, customers receive a set of documents

consisting of a quality dossier, an operating manual,

and assembly clearances.

These technical documentations are archived for 17

years minimum. Using key suppliers, our standards are

well known to everybody involved in the process chain.

Certified Performance

Atlas Copco Gas and Process has been an ISO 9001

company since 1991, certified by Lloyd’s Register

Quality Assurance (LRQA).

For the European market, our machines comply with

the European directives, such as machinery directive

2006/42/EC, PED, ATEX (if applicable). Furthermore, the

Environmental Management System ISO 14001, the

Occupational Health and Safety Management System

OHSAS 18001, as well as SCC** form an integral part of

each business process we are involved in. Compliance

is certified by LRQA.

Manufacturing Plants Quality ControlTesting Facilities Aftermarket

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40

With You All The Way

40

Constant Evolution

Atlas Copco machines are built to enhance our customers’

productivity for 25 years or longer. This durability is

ensured by our preventive maintenance, which allows

us to solve potential problems before they can disrupt

operations. But because our customers’ needs and

operations change over time, we can also work with

them to update or revamp machines when necessary.

Atlas Copco Gas and Process delivers high-quality

Aftermarket Services locally, in the customer's

language, and through an integrated, single point

of contact.

Around the Clock, Across the Globe

Covering more than 170 markets worldwide, Atlas Copco Gas and Process

prides itself on being an international company with a local presence.

High-quality Aftermarket Services are at the heart of this philosophy.

Our expert service staff is there from the start, guiding the installation and

commissioning process. They are always available when maintenance, repairs,

or reconditioning are needed. We conduct repairs on site or at our service

facilities, depending on what solution is best for the individual customer.

From Start to Finish: Project ManagementResearch & DevelopmentPersonnel Development

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41

Aftermarket

41

Atlas Copco’s Aftermarket

Services include:

● Instant phone support

● Professionals with extensive experience servicing our machines on-site

● Expert training for our customers’ operating personnel

● Vibration and performance analysis

● Detailed reconstruction schemes with a cost estimate

● Three convenient service contract plans

Genuine Parts and Turbo Oils

We produce and test all of our parts in-house to

guarantee that every new component performs to

the highest standards. All parts are manufactured to

meet OEM and internal standard specifications.

To meet the challenging demands posed by today’s

operating environments, we offer two oils – Gas &

Process Fluid VG 32 and Turbo Oil Plus (VG 46) – that

prolong the lifespan of our customers’ equipment.

Manufacturing Plants Quality ControlTesting Facilities Aftermarket

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42

At a Glance

42

An Answer for Every Application

From steel mills to geothermal plants, Atlas Copco Gas and Process technology supports

you in driving your industry – reliably, efficiently, and sustainably. On the following

pages, you will find detailed information about our portfolio by industry. You can also

learn more about our solutions and services at www.atlascopco-gap.com

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43

Main Air Compressor This turbocompressor feeds an oxygen plant inside a Chinese steel mill

Type: Three-stage GT153

Inlet pressure: 0.99 bar(a) / 14 psia

Outlet pressure: 6.4 bar(a) / 93 psia

Inlet temperature: 30 °C / 86 °F

Flow: 380 000 m3/h / 223 660 cfm

Ind

ust

rial

Gas

es

Recycled Feed Main Air / Booster Air Compressor This MAC-BAC compressor supplies nitrogen

Type: Four-stage combined-service GT050 / GT032

Inlet pressure: 5.3 bar(a) / 77 psia

Outlet pressure: 29.1 bar(a) / 422 psia

Inlet temperature: 24 °C / 75 °F

Flow: 20 000 m3/h / 11 770 cfm

Ind

ust

rial

Gas

es

Air Compressor for Membrane N2 Generation This machine is used for membrane N2 generation at an LNG regasification plant

Type: Three-stage H16 000

Inlet pressure: 0.993 bar(a) / 14 psia

Outlet pressure: 13.9 bar(a) / 202 psia

Inlet temperature: 42 °C / 107 °F

Flow: 19 000 m3/h / 11 180 cfm

Ind

ust

rial

Gas

es

Innovation Across Industries

43

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4444

At a Glance

Air Expander Integrally-geared generator-loaded turboexpander installed in an air-separation plant in the Netherlands

Type: Two-stage ETB 560 NS-2

Inlet pressure: 2.8 bar(a) / 41 psia

Inlet temperature: -90 °C / -130 °F

Flow: 55 593 Nm3/hr / 34 590 scfm

Power: 1 280 kW / 1 717 HP

Air Expander Compressor-loaded turboexpander installed in an air separation plant in Chile

Type: Single-stage ETB 190 NS

Inlet pressure: 7.3 bar(a) / 106 psia

Inlet temperature: -120.7 °C / -184 °F

Flow: 11 300 Nm3/hr / 7 030 scfm

Power: 4 526 kW / 6 070 HP

Booster Air Compressor This is a two-stage H-Series compressor

Type: Two-stage H26 000

Inlet pressure: 6 bar(a) / 87 psia

Outlet pressure: 26 bar(a) / 377 psia

Inlet temperature: 30 °C / 86 °F

Flow: 6 600 m3/h / 3 880 cfmInd

ust

rial

Gas

esIn

du

stri

al G

ases

Ind

ust

rial

Gas

es

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45

Innovation Across Industries

Oil

and

Gas

Oil

and

Gas

Oil

and

Gas

Expander Compressor for Gas Processing Expander compressor with a magnetic bearing installed in a large LNG-regasification terminal in Lake Charles (USA)

Type: Single-stage ECM-5.0

Inlet pressure: 96.9 bar(a) / 1 405 psia

Inlet temperature: -27 °C / -16 °F

Flow: 461 984 kg/hr / 1 018 500 lb/hr

Power: 7 303 kW / 9 794 HP

Centrifugal Gas Compressor for Power Generation Close-up of one of our fuel gas boosters

Type: Single-stage SC-series

Inlet pressure: 27 bar(a) / 392 psia

Outlet pressure: 42 bar(a) / 609 psia

Inlet temperature: 12 °C / 53 °F

Flow: 2 900 m3/h / 1 710 cfm

Nitrogen Compander for LNG Reliquefaction The compander’s expander is at the heart of an on-board reliquefaction plant

Type: Three-stage GT 032 N3D0 / Single-stage ETG 150 MS

Inlet pressure: 56.35 bar(a) / 817 psia

Inlet temperature: -110 °C / -166 °F

Flow: 94 400 Nm3/h / 55 560 scfm

Power: 1 096 kW / 1 469 HP

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46

At a Glance

46

Oil

and

Gas

Oil

and

Gas

Oil

and

Gas

Expander Compressor for Gas Processing Expander compressor for gas processing installed in Nigeria

Type: EC-5.0

Inlet pressure: 79.6 bar(a) / 1 155 psia

Inlet temperature: -18 °C / 0 °F

Flow: 367 863 kg/hr / 811 000 lb/hr

Power: 8 936 kW / 11 983 HP

Expander Compressor for Gas Processing Expander compressor for gas processing installed in Thailand

Type: EC-6.0

Inlet pressure: 37.5 bar(a) / 544 psia

Inlet temperature: -49 °C / -56 °F

Flow: 388 275 kg/hr / 856 000 lb/hr

Power: 7 860 kW / 10 540 HP

Centrifugal Compressor for Regeneration Gas This regeneration gas compressor is fully compliant with API requirements

Type: Single-stage GT026

Inlet pressure: 67.35 bar(a) / 977 psia

Outlet pressure: 74.30 bar(a) / 1078 psia

Inlet temperature: 62 °C / 143.6 °F

Flow: 2 500 m3/h / 1 470 cfm

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Innovation Across Industries

47

Expander Compressor for Petrochemical Expander compressor with magnetic bearing for a petrochemical plant in Saudi Arabia

Type: Single-stage ECM-4.0

Inlet temperature: -102 °C / -151 °F

Inlet pressure: 14.9 bar(a) / 216 psia

Flow: 54 975 kg/hr / 121 200 lb/hr

Power: 1 161 kW / 1 557 HP

Oil

and

Gas

Compander for Chemical Plant The compander is deployed in a Belgian hydrogen- peroxide-to-propylene-oxide (HPPO) plant

Type: Three-stage GT056/Single Stage ETI300NS

Inlet pressure: 1.1 bar(a) / 16 psia

Outlet pressure: 8.7 bar(a) / 126 psia

Inlet temperature: 20 °C / 68 °F

Flow: 37 500 m3/h / 22 070 cfm

Oil

and

Gas

Centrifugal Gas Compressor for Power Generation This fuel gas booster is used inside a Russian natural-gas driven power plant

Type: Six-stage GT050

Inlet pressure: 5.7 bar(a) / 83 psia

Outlet pressure: 48.3 bar(a) / 701 psia

Inlet temperature: 13 °C / 55 °F

Flow: 14 300 m3/h / 8 415 cfm

Oil

and

Gas

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48

At a Glance

48

Centrifugal Gas Compressor for Petrochemical This compressor is deployed in a methanol application

Type: Four-stage GT026

Inlet pressure: 6.40 bar(a) / 93 psia

Outlet pressure: 38.90 bar(a) / 564 psia

Inlet temperature: 38 °C / 100 °F

Flow: 2 500 m3/h / 1 470 cfm

Oil

and

Gas

Centrifugal Gas Compressor for Petrochemical This compressor for a Chinese petrochemical plant had to meet complex requirements

Type: Five-stage GT032

Inlet pressure: 1.8 bar(a) / 26 psia

Outlet pressure: 37.9 bar(a) / 550 psia

Inlet temperature: 27 °C / 80 °F

Flow: 30 000 m3/h / 17 660 cfm

Oil

and

Gas

Expander Generator for Fertilizer Production Expander generator for an ammonia fertilizer plant in Australia

Type: Single-stage EG-6.0

Inlet pressure: 34.5 bar(a) / 501 psia

Inlet temperature: -129 °C / -200 °F

Flow: 141 974 kg/hr / 313 000 lb/hr

Power: 634 kW / 850 HP

Oil

and

Gas

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49

Innovation Across Industries

49

Pressure Letdown for Power Generation Integrally-geared generator-loaded turboexpander in a pressure-letdown application in Italy

Type: Three-stage ETG 190 MS-3

Inlet Pressure: 51 bar(a) / 740 psia

Inlet Temperature: 170 °C / 338 °F

Flow: 60 582 Nm3/hr / 37 699 scfm

Power: 4 526 kW / 6 070 HP

En

ergy

Rec

over

yE

ner

gy R

ecov

ery

Geothermal Power Single-stage integrally-geared generator-loaded turboexpander in a geothermal ORC application in Nevada (USA)

Type: Single-stage EGI-8

Inlet Pressure: 31.4 bar(a) / 455 psia

Inlet Temperature: 127 °C / 260 °F

Flow: 707 604 kg/hr / 1 560 000 lb/hr

Power: 14 541 kW / 19 500 HP

Fluid: Isobutane

En

ergy

Rec

over

y

Waste-Heat-to-Power In this waste-heat-to-power plant in Canada, exhaust heat from two gas turbines is recovered via a thermal oil cycle

Frame / Type: Single-stage EGI-5

Inlet Pressure: 50 bar(a) / 725.18 psia

Inlet Temperature: 262 °C / 503 °F

Flow: 124 300 kg/hr / 274 034.3 lb/hr

Power: 2 300 kW / 3084.351 hp

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50

Industrial Gas

Main airBooster air / N2

Oxygen compressionSteel

ElectronicsGTL / Syngas / CON2 recycle – feed

Carbon Capture Storage (CCS)Cryogenic expansion

Oil and Gas

Plant & industrial airProcess air

Gas processing – upstreamDew-point control – upstreamLPG/NGL recovery – upstream

Gas treatment – upstreamLiquefaction plants – upstream

LPG – upstreamLNG transportation – midstream

LNG liquefaction – midstreamLNG peak shaving – midstream

Floating LNG FPSO – midstreamLNG reliquefaction – midstream

(nitrogen brayton cycle)Regasification terminals – midstream

LNG onshore – midstreamGas storage – midstreamGas pipeline – midstream

Petrochemical – downstreamOrganics – downstreamFertilizer – downstream

Refineries – downstreamEthylene pipeline – downstream

Gas to liquid (GTL) – downstreamGas aromatics – downstream

Power generation – downstream

Centrifugal Air o

r Nitrogen Compressor

Combined Services

Centrifugal Gas Compressor

••

••••

••

•••

••

•••••

••

••

••••••••

•••

••

••••

••

•••

Compressors

Our Product for Your Market

At a Glance

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51

••••

••

••

••

Expander with Booster Compressor

Expander Generator

Expander Hydraulic Brakes

•••

•••

••

••

•••

••••

•••••

•••

Compressors Expanders

Innovation Across Industries

LNG Gas-Handling Systems

High Speed

Companders

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Compressors

52

Energy Recovery

Pipeline (pressure letdown)Geothermal

Heat recoveryWaste-heat recovery

Further Markets

Mechanical vapor compressionWastewater treatment

Flue-gas desulfurization (FGD)Pharmaceutical / Food

AutomotiveGlass

Plant & industrial airProcess air

Soot-blowing air

Aftermarket Services

Mechanical installation and commissioning Maintenance and inspection

Repair Reconditioning

Reconstruction and backfittingVibration and performance analysis

Gas and Process Oils (VG 32 and VG 46) Spare / replacement parts

Inspection plan Preventive maintenance plan

Total responsibility planFinancing

••••••••••••

••••••••••••

••••••••••••

••••••••

At a Glance

Centrifugal Air C

ompressor

Combined Services

Centrifugal Gas Compressor

Our Product for Your Market

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Compressors Expanders

53

••••••••••••

••••••••••••

••••••••••••

Innovation Across Industries

Companders

LNG Gas-Handling Systems

High Speed

••••••••••••

••••

••••••••••••

••••••••••••

Expander with Booster Compressor

Expander Generator

Expander Hydraulic Brakes

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We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. This is what we call — Sustainable Productivity.

Atlas Copco Gas and Process DivisionSchlehenweg 15, 50999 Cologne, Germany+49 2236 96 50 0 www.atlascopco-gap.com

COMMITTED TO SUSTAINABLE PRODUCTIVITY