we extrude your dreamsimeltextrusions.com/admin/assets/media/imelt_extrusion_brochure.pdf ·...
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WE EXTRUDE YOUR DREAMS
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INTRODUCTION:IMELT EXTRUSIONS (P) LTD. is engaged in Manufacturing of Aluminum extrusions having high production
capacity to meet out the fast-growing market trend. The factory is located in middle of Kerala state, started
functioning from 2017. Imelt is one of the extrusion companies in Kerala at south India, which emerged as a
successful one, as achievements are on and still to come.
ASSET QUALITY:IMELT EXTRUSIONS presses have been imported from Taiwan. This is fully automated to handle the profile
system installed on of 2017. And also we have 6 ton capacity fully automated Aluminum melting foundry with
Aluminum log casting hot top system.
PRODUCTION FACILITY:IMELT has a press capacity of 638 MT catering to a range of extrusions with CCD of 5mm to 100mm.Also an-
other two extrusion press capacity of 830 MT and 1000MT is on under process. We are also equipped with
advanced machineries like puller system, stretching machine with de-twisting type and cutting machine with
table to adjust the length of the section as per the needs.
We have reverberatory type melting Furnace, DC casting Unit with the latest HOT TOP method of casting
various alloys to IS 733, IS 737, IS 1285 specifications and various ASTM standards as well. The alloys are well
controlled by chemical analysis using laboratory model VAS spectrometer for higher accuracy.
RESEARCH AND DEVELOPMENT: Our research gives us an edge over competitors and put us at the forefront of our field. We are
continuously seeking way to improve our products and services. A big portion of our resources are put into
research and development to understand better several key mechanisms that can help us do our job better.
At IMELT EXTRUSIONS, the primary aim of R & D process is to maximize output and minimize expenditure and
eliminate risk for our employees and customers
In the present world, competition is a challenging aspect of survival. A significant proportion of our business
development goes into research and development and we are constantly finding newer, better solutions for
our clients and customers. In today’s innovation-driven world, a progressive organization always needs to
re-define itself and re-invent.
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THE WORK FORCE: Our company is managed by a team of dedicated qualified personnel at plant to give excellent support
and quality products to its customers. Also IMELT EXTRUSIONS has good track record in extruding the difficult
and critical profiles.
ORDER EXECUTION:1. Obtain Profile drawing.
2. Design of die to the profile drawing.
3. Resending the modified profile drawing.
4. Receipt of approval from customer.
5. Die is manufactured.
6. Extruded sample of profile using the die is sent to customer on request.
7. Receipt of sample approval.
8. Production of material to the ordered Quantity.
9. Dispatch of the product
MISSION To provide high quality Aluminium Extruded Products and superior customer ser-vice with a focus on value-added products to ensure the customers get ready to use products.
VISION We shall strive to continuously expand our aluminum extrusion business and be the supplier of first choice to all our customers. We shall simultaneously look out for new and emerging business opportunities related to our field of competence.
VALUES
Commitments - Do whatever it takes to deliver superior customer value.Courtesy - Towards our Customers, Employees, Vendors and the Society at large.Integrity - Honesty in every action.Speed - Act with urgency to deliver what we promise.Team-work - Thinking and working together across hierarchy levels.
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CUSTOMER SERVICE:Customer Satisfication is our motto. So we are committed and well aware of quality requirement and
service needs of the customers. Customer Feedback will help us improve and serve in a better way. So
Submit any feedback related to our material quality, service and also any suggestions or ideas to improve
us in serving you better.
FACTORY ADDRESSIMELT EXTRUSIONS PVT. LTD.Companyppady, Paipra .P.O, Pezhakappilly, Muvattupuzha, Kerala – 686673.
CORPORATE OFFICE ADDRESS
IMELT EXTRUSIONS PVT. LTD.Eagle Shopping Complex PMC, VI/337. Oushadi Junction, Perumbavoor – 683542. Kerala State
General InformationAluminium Extrusions1, Length: - Normally material will be supplied in standard length of 3.66 meters (12 feet). Only on request, specified cut length will be supplied.
2, Weight: - The weight per 3.66 meter length specified in this catalogue is the normal weights. In practice,
tolerance, alloy and such other than factors will affect the final weight.
3, Dimension and Tolerances: - Material will be supplied in the standard dimension tolerances. Although spec-
ified in the catalogue, to ensure correct ordered, the dimensions and tolerances should get confirmed by us.
4, New Variety : - In case any new section variety required, apart from the regular section as mentioned in the catalogue, requested to contact our marketing department.
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PRODUCT INDEX
DESCRIPTION PAGE NO
1, ANGLES 7 - 8
2, MISCELLANEOUS CHANNEL 9 - 11
3, SQUARE TUBES 12 - 13
4, RECTANGULAR TUBES 14 - 15
5, SLIDING WINDOW SERIES
A, 12 MM SERIES 16
B, 18 MM SERIES 16 - 17
C, 20 MM SERIES 18 - 19
D, ALGERIEA SERIES 20
E, MULLION SERIES 21 - 22
6, PARTITIONS 23 - 24
7, DOOR SERIES 25 - 28
8, KITCHEN 29 - 32
9, KITCHEN & STRUCTURAL GLAZINGS 33
10, MISCELLANEOUS 34-35
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CHEMICAL COMPOSITION
PROPERTIES
SPECIFICATION
6
PROPERTIES A6061 A6063 6351 T6
Density (p) 2.70g/cm3[1] 2.69g/cm3[1][2] 2.71g/cm3
Young's modulus(E) 68.9 GPa (9,990ksi) 68.3 GPa (9,910 ksi) 72 Gpa(10 X 106 psi)
Tensile strength(ơt) 124-290 Mpa (18.0-42.1 ksi) 145-186 Mpa (21.0-27.0 ksi) 260 Mpa(38 X103 psi)
Elongation (ɛ) at break 12-25% 18-33% 8%
Poisson's ratio(v) 0.33 0.3 0.33
Melting temperature(TM) 585 0 C ( 1,0850 F) 615 0 C (1,139 0F) 6000 C (1,110 0F)
Thermal conductivity(k) 151-202 W/(m-K) 201-218 W/m*K 180 W/(m-K)
Linear thermal expansion coefficient (α) 2.32 X 10-5 K-1 2.34*10-5 K-1 22 µm/m-K
Specific heat capacity ( C) 897 J/(kg-K) 900 J/Kg*K 890 J/Kg*K
Volume resistivity (p) 32.5-39.2 nOhm-m 30-35 nOhm*m 0.00000382 Ohm -CM (@ 20 0C)
Physical properties
Mechanical properties
Thermal properties
Electrical properties
IRON OTHERS REST
ALLOY (ISS) OLD ALLOY (AA) USA Min. Max. Min. Max. Min. Max. Max. Min. Max. (Total) Max
H20 6061 0.15 0.4 0.8 1.2 0.4 0.8 0.7 _ 0.15 0.4 Al
H9 6063 _ 0.1 0.4 0.9 0.3 0.7 0.6 _ 0.3 0.4 Al
H30 6351_
0.1 0.4 1.2 0.6 1.3 0.6 0.4 1 0.3 Al
COPPER MAGNESIUM SILICON MANGANESEALLOY DESIGNATION
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ANGLES
14 MM FLUTED ANGLE
17 MM FLUTED ANGLE
10 MM FLUTED ANGLE
12 MM PLAIN ANGLE
19 MM PLAIN ANGLE
7
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ANGLES
23 MM CEALING ANGLE
25 MM CLEAT ANGLE
UNEAQUAL ANGLE
UNEAQUAL ANGLE
8
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MISCELLANEOUS CHANNEL
KYE GOLA
WATER CHANNEL
C-CHANNEL
SAMLL - F
F - GRILL
9
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U - CHANNEL
H - CHANNEL
BULB - C -
DOUBLE GLASS CHANNEL
BULB - T
ANGLESMISCELLANEOUS CHANNEL
10
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DRAWER - CHANNEL
SLOTED - CHANNEL
CRIMPINY ANGLE
GRILL-H
MISCELLANEOUS CHANNEL
1111
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17 MM SQUARE TUBE
19 MM SQUARE TUBE
22 MM SQUARE TUBE
24 MM SQUARE TUBE
25 MM SQUARE TUBE
12
SQUARE TUBES
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SQUARE TUBES
32 MM SQUARE TUBE
35 MM SQUARE TUBE
36 MM SQUARE TUBE
50 MM SQUARE TUBE
1113
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B RECTANGULAR TUBE
B
A
A
B T
48 X 24 RECTANGULAR TUBE
A
B
T
A
36 X 24 RECTANGULAR TUBE
38 X 25 RECTANGULAR TUBE
RECTANGULAL TUBE
T
T
RECTANGULAR TUBES
RECTANGULAR TUBE
36 X 24 RECTANGULAR TUBE
38 X 25 RECTANGULAR TUBE
48 X 24 RECTANGULAR TUBE
14
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B
A
T
A
B
T
RECTANGULAR TUBE
B
A
RECTANGULAL TUBE50 X 25 RECTANGULAR TUBE
63 X 38 RECTANGULAR TUBE
T
RECTANGULAR TUBES
50 X 25 RECTANGULAR TUBE
63 X 38 RECTANGULAR TUBE
RECTANGULAR TUBE
1115
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SLIDING WINDOW SERIES
12 MM SHUTTER
18 MM SHUTTER
18 MM SHUTTER TOP & BOTTOM
18 MM SHUTTER INTERLOCK
12 MM SHUTTER
16
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SLIDING WINDOW SERIES
SINGLE TRACK
15 MM THREE TRACK BOTTOM
18 MM TWO TRACK TOP & SIDE
18 MM TWO TRACK BOTTOM
1117
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SLIDING WINDOW SERIES
20 MM SHUTTER
20 MM SHUTTER INTERLOCK
20 MM RUNNER
20 MM TWO TRACK TOP & SIDE
18
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SLIDING WINDOW SERIES
20 MM TWO TRACK BOTTOM
20 MM THREE TRACK TOP
20 MM THREE TRACK BOTTOM
1119
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SLIDING WINDOW SERIES
ALGERIEA SHUTTER
ALGERIEA TWO TRACK
ALGERIEA THREE TRACK
ALGERIEA CLIP
20
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SLIDING WINDOW SERIES
Z - FRAME
Z - SHUTTER
MULLION SECTION
Z - HOLLOW
1121
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SLIDING WINDOW SERIES
Z - MULLION
GLAZING CLIP
Z - CLIP
FLUTED ROUND PIPE
22
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B
A
A
48 X 24 SINGLE PARTITIONB
B
A
B
A
T
T
T
T
PARTITIONS
48 X 24 DOUBLE PARTITION
50 X 25 SINGLE PARTITION
63X 38 SINGLE PARTITION
PARTITIONS
48 X 24 SINGLE PARTITION
50 X 25 SINGLE PARTITION
63 X 38 SINGLE PARTITION
48 X 24 DOUBLE PARTITION
1123
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PARTITIONS
50 X 25 DOUBLE PARTITION
63 X 38 DOUBLE PARTITION
GLAZING CLIP
GLAZING PLATE
50 X 25 DOUBLE PARTITION
24
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DOOR SERIES
47 X 44 DOOR VERTICAL
47 X 44 DOOR MIDDLE
47 X 44 DOOR CENTRE
1125
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DOOR SERIES
47 X 44 DOOR TOP
83 MM DOOR BOTTOM
95 MM DOOR BOTTOM
26
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DOOR SERIES
GLASS BOTTOM
HALF GLASS BOTTOM
20 MM WINDOW PLAIN WITH LIP
1127
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A
B
A
20 M M WINDOW PLAIN WITHOUT LIPB T
T
T
DOOR SERIES
25 M M WINDOW PLAIN WITHOUT LIP
20 M M WINDOW PLAIN WITH 10 M M LIP
T
25 M M WINDOW PLAIN WITH 10 M M LIP
A
BB
A
DOOR SERIES
20 MM WINDOW PLAIN WITHOUT LIP
25 MM WINDOW PLAIN WITHOUT LIP
25 MM WINDOW PLAIN WITH LIP
20 MM WINDOW PLAIN WITH 10 MM LIP
28
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B
A
B
D - KITCHEN
T
T
A
KITCHEN SERIESOVAL KITCHEN
GULF KITCHEN
C
B
A
C
SHOW CASE HEAD SMALL
A
B
T
T
KITCHEN SERIES
OVAL KITCHEN
D - KITCHEN
GULF KITCHEN
SHOW CASE HEAD SMALL
1129
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10 M M KITCHEN FRAME
B
A
KITCHEN SERIES
6 M M KITCHEN FRAME
3 M M KITCHEN FRAME
B
T
B
T
A
A
B
T
A
SHOW CASE HEAD
T
KITCHEN SERIES
SHOW CASE HEAD
3 MM KITCHEN FRAME
6 MM KITCHEN FRAME
10 MM KITCHEN FRAME
30
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A
B
APC KITCHEN
DRAWER SECTION
T
T
A
B
KITCHEN SERIES
T
SHOW CASE
25 M M KITCHEN SQUARE WITH SINGLE LIP
B
A
T
A
B
C
KITCHEN SERIES
SHOW CASE
APC KITCHEN
DRAWER SECTION
25 MM KITCHEN SQUARE WITH SINGLE LIP
1131
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KITCHEN SERIES
25 MM KITCHEN SQUARE WITH DOUBLE LIP
25 MM KITCHEN SQUARE OPPOSITE LIP
KITCHEN FRAME
KITCHEN WITH HANDLE
32
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B
T
KITCHEN FRAME
KITCHEN FRAME
A
B T
A
B T
CC
STRUCTURAL GLAZING
LIP - SECTION
B
A
A
T
LIP - SECTION
STRUCTURAL GLAZING
LIP - SECTION
LIP - SECTION
KITCHEN FRAME
KITCHEN FRAME
1133
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MISCELLANEOUS
MOSQUITO BIG
MOSQUITO SMALL
LOUVER SECTION
OVAL LOUVER
34
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P - PARTITION
MISCELLANEOUS
SQUARE LIP
A
B T
A
B
T
46 X 20 SHUTTER
MISCELLANEOUSP - PARTITION
SQUARE LIP
46 X 20 SHUTTER
1135
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36
Also Having
Ladders Flat Bars
Round Tubes Round Rods
Heat Sink
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