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TRANSCRIPT
A dynamic Holland, New Penn and Reddaway e-book.
I know how to make your supply chain more reliable and cost effective.
We know consolidation and distribution.
Contents
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4
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14
20
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The Dilemma: Situation overview
Inventory Management: Strategies often vary
Consolidation and Distribution: Adding efficiencies
The Business Case: Is it right for you?
The Right Provider: What to look for
Leaders in Next-Day and Beyond: Best-in-class
The Dilemma
Balancing transportation with other supply chain strategies doesn’t have to be a struggle. It’s common knowledge that shipping costs typically reflect the size of the shipment and the
distance the shipment travels. It makes sense, then, if you build larger shipments, which can
travel longer distances, you will lower your per-unit transportation costs.
The reality is that businesses often transport multiple small shipments in efforts to support inventory
management strategies, increase responsiveness to customer needs, fulfill e-commerce direct-to-
consumer transactions, etc. However, many shippers find that by working with their transportation
providers, they can develop consolidation and distribution solutions to add efficiencies and flexibility
by consolidating less-than-truckload (LTL) shipments to truckload shipments.
The following e-book provides an overview on the use of consolidation and distribution
solutions to help you determine if you can add efficiencies to your supply chain.
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Inventory Management
Inventory ties up significant capital for your organization, and its location can directly affect your service levels. Inventory management has moved beyond the questions of when to order, how much to
store and where to keep it.
The balance of cost vs. service varies depending on the overall inventory
management objectives, such as:
Improving service levels
Reducing costs
Increasing revenue
Increasing market share
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Inventory management practices vary depending on the corporation’s need to manage profitability or liquidity. The economy frequently drives this aspect:
Economic conditions lead many businesses to tightly manage their inventory levels. This frequently creates the need for either smaller shipments, which must move quickly,
or larger – but less frequent – shipments. These larger, less frequent shipments may require
consolidation and distribution to reach multiple destinations. Smaller shipments from
multiple vendors can be consolidated into full truckloads as a method to reduce cost and
improve respnsiveness.
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Increased inventory – When the economy is expanding, corporate profitability is frequently the priority. Inventory management strategies focus on total landed costs, which often mean inventory build-up.
Decreased inventory – When the economy is contracting or when uncertainty prevails, corporate liquidity is often the priority. Businesses tighten inventory levels to free up cash flow. As a consequence, responsiveness can be impacted.
Inventory Management
Inventory management practices may vary by product. Demand-driven: Is the inventory item independent or dependent of the manufacturing process?
Pull or push: Do customer orders drive inventory decisions, or is the item replenished on a set schedule?
Scope: Will inventory decisions for the product vary by facility or follow system-wide strategies?
Transportation strategies may also vary by product. Product characteristics: Value, size, special requirements, etc.
Network design: Location and number of your manufacturing facilities and warehouses
Customers: Number and location of delivery points, customer service requirements, market demand
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Inventory Management
Consolidation and Distribution
Transportation is the link between your inventory management practices and your customer.Consolidation and distribution solutions may let you add efficiencies and
responsiveness to your transportation activities by enabling larger shipments
to travel longer distances.
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Distribution = One to many In a distribution solution, goods departing from one origin are
delivered to many destinations within a geographic region.
For example, a truckload (or partial truckload) of multiple LTL
shipments moves from a manufacturing facility to a service center
where cargo is distributed via LTL service to multiple destinations.
Consolidation = Many to one Consolidation enables you to combine goods departing from
many origins within a geographic region and deliver all of them
to one destination. For example, LTL pickups from multiple
origins are consolidated into one truckload shipment moving to
one destination.
LTL
TL
TL
LTL
LTL
LTL LTL
LTLLTL
LTL
LTL LTL
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There are a number of ways to increase the efficiency of your supply chain. A consolidation and/or distribution solution can help you:
Find economies in your inbound transportation to more effectively plan resources needed for production schedules
Mitigate outbound transportation costs by optimizing cost-effective truckload services combined with smaller LTL shipments traveling shorter distances
Reduce expenses and inventory, avoiding costs associated with maintaining multiple warehouse locations
Reduce the likelihood of damage or shortage by lowering the number of times shipments are handled
Increase delivery flexibility by allowing products to flow directly where and when they are needed
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Consolidation and Distribution
Distribution versus other modes
Traditional LTL to Origin Hub
Truckload to Regional LTL Service Center
LTL Linehaul to Destination Hub LTL City Deliveries
LTL City Deliveries
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4
Customers
Cartage to Warehouse Private Fleet to DC Local Deliveries
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Less handling, lower cost and faster transit!
Cartage to Rail Yard Rail to DC Local Deliveries
2
Port of Entry or Manufacturing Facility
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Consolidation and Distribution
Cross-border deliverybetween U.S. and Canada
PA
NY
MS ALGA
NC
SC
VA
TN
KY
IL
WIMI
IN
OH
WV
AROK
KS
ON QC
NE
SD
MN
IA
MOCA
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Multiple vendors use
Holland for outbound
service; shipments are
consolidated and truckload
built at provider’s in-home
service center
Truckload provider transports
shipment to customer in
Nuevo Laredo, Mexico
Consolidation and Distribution
Consolidation example
Cross-border deliverybetween U.S. and Canada
PA
NY
VTNH
ME
MACT RI
NJ
DE
GA
MD
PQ
ON
PR
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New Penn converts the
truckload into multiple
LTL shipments delivered
next-day to customers in
the Northeast
Container arrives in the
Port of Los Angeles, CA, and
is loaded onto a truckload
where a sleeper team runs it
to Harrisburg, PA
Consolidation and Distribution
Distribution example
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Reddaway converts the
truckload into multiple
LTL shipments which are
delivered next-day to
customers in the West
Shipments are consolidated in
a truckload and then shipped
via sleeper team to strategic
distribution points in the
Reddaway networkAZ
CA
OR
WA
IDMT
BC
WY
UTCO
NV
Consolidation and Distribution
Distribution example
The Business Case
Have multiple inbound suppliers/vendors or outbound customers within a regional area
Have sufficient volume moving to or from a region (for consolidation services, the preference is one full truckload of multiple LTL shipments per week)
Currently use multiple linehaul LTL service providers
Utilize a private fleet to transport your products and want to eliminate multiple-stop deliveries
Want to reduce order cycle time and get your products to your customers 1-to-3 days sooner
Want to reduce inventory and overall costs and better manage your supply chain
Want to avoid inventory buildups and bypass costly distribution centers or warehouses
Seek to avoid costly truckload stop-off charges and delays
Need to remove product from the marketplace (reverse logistics)
Does a consolidation and/or distribution solution make sense for your business?
If one or more of these apply, it might make sense to explore consolidation
and/or distribution service solutions:
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Retailers – Consolidate inbound shipments into trailer loads destined for a specific distribution center
Importers – Unload containers of goods portside at inland pool distribution points for transporting LTL shipments
Inter-regional shippers – Build large loads requiring long cross-country transportation which are then split into multiple smaller regional shipments
3PLs – Access assets that support distribution optimization and/or transportation management strategies
Dedicated/private fleet operators and truckload service providers – Drop shipments at a service center for regional or local delivery
Customers who frequently implement consolidation and/or distribution solutions include:
The Business Case
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Consider your operations in terms of origin and destination locations, shipping volumes,
service requirements, seasonality issues and whether you have opportunities to work
cooperatively with other business units within your company. This can help identify
opportunities and develop actionable, effective plans.
As you do your planning, think about the size of the trailers and the amount of your product they
hold, either in terms of weight or cubic feet. Then think through your pallet configuration. This will
help you optimize trailer space and equipment usage.
Look at your orders. Can you combine orders to make larger shipments? Are there delivery date
windows to meet? By optimizing your orders, you can develop shipping patterns by destination.
Considerations when implementing a consolidation and distribution solution. Before you can implement a consolidation and/or distribution solution,
you first need to:
Analyze your supply chain
Implement careful planning
Remember that you are looking for overall efficiencies, not necessarily savings on a single shipment or lane
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The Business Case
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The Business Case
Finding efficiency in shipment consolidation.Challenge: A designer and manufacturer of office furniture was operating in a just-in-time
environment with a 5-to-10-day delivery promise. The company moved weekly shipments from
a southern California distribution center to customers east of the Mississippi. Transporting
multiple small shipments was costly, inefficient and tough to manage.
Solution: Holland provided the ideal solution with LTL distribution service. The company realized
greater economy when their customer orders, previously routed as LTL shipments, were combined
with already moving inter-facility truckload shipments destined to their Iowa manufacturing facility.
The individual customer orders were first unloaded at the Holland Rock Island service center and
distributed to multiple destinations. This simplified service added value with:
Convenience of a single truckload delivery point
Extensive next-day delivery capabilities
Reducing order cycle times
Eliminating of sort center delays
Reducing of inventory storage costs
Less handling for reducing breakage
Customer satisfaction: The customer noted, “Most locations for Holland are next-day
deliveries, and that aligns well with our customer promise for rapid delivery.”
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The Business Case
Regional distribution reaches national customer base.Challenge: A designer, manufacturer and distributor of innovative filtration products needed to
adjust its primary delivery model to accommodate its retail distribution growth. As LTL usage grew,
reflecting an expanding client base, more efficiency and cost-savings were needed. The company
provides service to automotive, agricultural and industrial clients throughout the United States
requiring wide-reaching freight distribution channels. However until it began shipping directly to retail
stores from its North Carolina headquarters, shipping LTL was not a large part of its business.
Solution: Holland, Reddaway and New Penn partnered with the company to create a
seamless efficient regional distribution solution. Already shipping with Holland, the company
looked to Reddaway for the same quality and value heading west. They shipped truckload to
distribution points in Colorado, Utah, Oregon, Washington, Idaho, Montana and California.
Reddaway then sorted and distributed LTL shipments for next-day delivery to retail customers
within its extensive service area. The company also began using New Penn for east-coast
regional transportation with multiple distribution points in New York and Connecticut.
Customer satisfaction: A representative from the company reports, “Our customers
absolutely love the distribution service because Reddaway, Holland and New Penn provide us
with the transportation services we need to give our clients the on-time service they expect
with far fewer exceptions.” The manufacturer regularly invites customers to its headquarters
to demonstrate how the pool distribution process works so well.
Visibility is key to customer satisfaction.Challenge: A leading global manufacturer of drive-train mobility and braking solutions needed
a logistics partner who could reduce delivery time and cost, plus include freight movement
tracking. The company’s Cincinnati-based manufacturing plant distributed seven loads per
week to Orange, California, supplying their customers in the western states. However, their
selected carrier was unable to provide visibility for shipments in transit. Customer complaints
concerning an inability to meet stringent delivery times and track urgently needed parts led the
manufacturer to search for a superior value solutions supplier.
Solution: The extensive Reddaway next-day delivery area fit the bill. Reddaway was able to
ship LTL directly out of Orange to the company’s customers in the West, including locations in
Utah, Idaho, Nevada, Oregon, Washington and Montana. The Reddaway solution offered the
component manufacturer on-time reliability and greater assurance that disabled vehicles
would be quickly repaired and back on the road.
Reddaway proved to be a valuable partner with comprehensive western U.S. next-day
coverage, faster transit times, distribution visibility and fewer delivery exceptions
and claims due to reduced handling.
Customer satisfaction: Reddaway was able to reduce the company’s delivery time by as
much as a day, and its accurate, up-to-date systems provided the tracking capabilities its
customers wanted.
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The Business Case
The Right Provider
While your transportation service provider should be able to help you identify and think through issues and alternatives, many cannot.When looking for a provider, look for a partner with:
Experienced service professionals with expertise in heavy-weight shipments and supply chain solutions
A transportation network with locations where you do business
Flexible solutions that can fit your needs
Extensive next-day delivery capabilities
Extensive cross-dock space to handle shipments
Technology to facilitate your processes and deliver shipment status visibility
Proven reliability
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Leaders in Next-Day and Beyond
Best-in-class carriers Holland, New Penn and Reddaway can help your supply chain and bottom line.Our service centers are located in major markets that support distribution center by-pass
strategies for reductions in warehouse locations and inventory.
Cross-docking solutions customized to meet your exact requirements allow product to flow
directly where it’s needed. This enables you to quickly respond to changing market conditions
or customer needs.
The convenience of a single point of contact brings:
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Experience
Transportation engineers
Efficient online technology tools
Reliability
Working with the best-in-class carriers of Holland, New Penn and Reddaway, you’ll have access to a network of service centers located across North America. In most cases, these facilities are situated within a one-day reach of where you do business.
Leaders in Next-Day and Beyond
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Holland Service Center
New Penn Service Center
Reddaway Service Center
Creating a supply chain solution that delivers strong bottom-line benefits requires:
Holland offers services throughout the Central and Midwestern United States and Eastern Canada.
Holland makes claim-free deliveries a top priority. Its on-time performance has long been considered an
industry standard. 1-866-465-5263 | hollandregional.com
New Penn provides superior regional, next-day ground services through a network spanning the
northeastern United States, Quebec, Canada and Puerto Rico. New Penn is considered an industry-leader
in tracking technologies and Internet-based shipping services. 1-800-285-5000 | newpenn.com
Reddaway operates a network across the western United States and Canada that provides guaranteed
delivery of time-sensitive shipments, user-friendly Internet-based transportation management system,
and streamlined Customs procedures. 1-888-420-8960 | reddawayregional.com
Careful planning and tight coordination
The right pattern of volumes and destinations
A transportation partner who can engineer a solution to meet your needs
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Leaders in Next-Day and Beyond
Contact your account representative to get started today.Consolidation and distribution services are available from the operating companies of Holland, New Penn and Reddaway.
©Copyright 2013 YRC Worldwide Inc. HNR-0102 5/13
1-888-420-8960 reddawayregional.com
1-866-465-5263 hollandregional.com
1-800-285-5000 newpenn.com