we’re a “how to design, package & assemble complex medical ... · we invested in advanced...

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We’re a “how to design, package & assemble complex medical & biotech devices” company that puts a premium on service Microelectronic subassemblies Class II & Ill implantables & wearables Custom sensors & transducers Microfuidic, ultrasound & disposable devices 408.496.0222 High-resolution imaging arrays Cameras & diagnostic equipment

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Page 1: We’re a “how to design, package & assemble complex medical ... · We invested in advanced equipment for SMT, chip-on-board, lip chip, sealing and more. Developed the skills to

Wersquore a ldquohow to designpackage amp assemblecomplex medical amp biotechdevicesrdquo company that puts apremium on service

Microelectronic subassemblies

Class II amp Ill implantables amp wearables

Custom sensors amp transducers

Microfluidic ultrasound amp disposable devices 4084960222

High-resolution imaging arrays

Cameras amp diagnostic equipment

Figure 1 Overall Heterogeneous Assembly Process

Letrsquos conquer your device design packaging and assembly hurdles together Wersquoll work with you one-on-one starting from whatever you bring us even if itrsquos just concept drawings to solve challenges like these

bull Build an assembly operation to run the increased number and type of processes required by unique devices with a high quantityvariety of components

bull Accommodate unusual electrical requirements such as very high currents (hundreds of amps) low currents (picoamps) low voltages or extreme electronic and noise minimization

bull Reduce assembly temperature below 240degC ndash sometimes as low as 40degC

bull Place parts with high accuracy and precision

bull Seal interfaces to prevent liquids from leaking when the volume for analysis is small or the liquid is potentially harmful to the device user or environment

bull Modify equipment fixtures and processes to economically build a small number of units while planning for the ramp to production volumes

bull Provide systems to track monitor gather store and report information required for medical devices

Implantable RFID Chips

Heterogeneous assembly services as specialized as your devices To offer heterogeneous assembly services we mastered combining a wide variety of electronic and microelectronic assembly technologies like wafer backgrinding and sawing multiple die-attach processes mechanical component attach low temperature processes overmolding test etc We invested in advanced equipment for SMT chip-on-board flip chip sealing and more Developed the skills to achieve accurate placement minimal voiding adhesive flow control etc In the contract manufacturing sector for 35+ years wersquove become one of the few companies offering heterogeneous services to get your devices to market faster

Heterogeneous Assembly Process Overview

Specialized Parts

SMT Assembly From

SMT Process

Wafer Processing Through Die Attach amp Wire Bond Flow

Specialized Part Placement amp Attach

4084960222

Quality and compliance is evident in everything we do bull Class 100 and Class 1000 cleanrooms

bull Pre-production support control plans custom manufacturing processes

bull Medical market process verifications

bull Vendor audits and qualifications

bull IQ OQ and PQ for processes and equipment

bull pFMEA development

bull FDA Title 21 Part 820 FDA compliance

bull Certified operator training program

bull S-2020 ESD compliance

bull Full lot traceability and C-of-Cs

bull Tight quality and environmental controls for consigned and turnkey materials

ISO 90012015 Certified ISO 134852016 Certified IPC-A-610 Class 3

Standard or custom packages and devices bull Air cavity plastic QFNs overmolded plastic QFNs

and DFNs

bull Overmolded legacy packages (PDIP SOIC SSOP)

bull Chip-on-Board

bull Flexible circuits

bull Solder-sealed hermetic (side brazed flat packs ceramic pin grid arrays)

bull Glass-sealed (CERDIP CERQUAD CERPACK)

bull Ball grid array (tinlead lead free SAC305)

bull MCM RF modules CSP MEMS

bull SIPS 2D 25D 3D stacked die MCM

bull Image sensors

bull Optoelectronics and photonics

bull Class IIIII medical or implantables

bull Biomedical lab-on-a-chip and sensor microelectronics

bull Microfluidic devices

ndash

ndash

ndash

ndash

ndash

ndash

ndash

ndash

ndash

ndash

ndash

SERVICES

Processing packaging amp heterogeneous assembly bull Wafer thinning and dicing

Wafers up to 300mm (12 inches)

Backgrinding to as thin as 25 um

Pre-saw die-attach film application

Dual-spindle saws for complex dicing

Custom thinning and sawing for AlN glass and ceramic

ldquoPizzardquo wafers and shuttle-die processing

Controlled water resistivity

bull Si SiGe GaN InP wafer processing

bull Die plating

bull Die attach film (electrically or thermally conductive and non-conductive)

bull Automated die attach with better than 10 micron accuracy

bull Flip chip and micro BGA placement

bull Fine-pitch wirebonding (Au ball AI wedge Au wedge)

bull Precision encapsulation and dispense

bull Overmolding of die on lead frames or substrates

bull Laser marking

bull Lead trimming forming and finishing

bull Specialized cleaning processes (plasma ultrasonic aqueous with or without saponifiers)

bull Automated SMT lines

High-speed chip shooter

gt= 01005 component placement

Water-soluble and ldquono cleanrdquo solder flux options

RoHS-optimized reflow ovens

bull Class 100 1000 and 10000 humidity-controlled cleanrooms

Engineering bull Custom-engineered process flows

bull Fixture and tooling design

bull Package design

bull Material selection expertise

bull Microelectronics miniaturization

bull Seamless transition from prototype to production

Test amp measurement bull Statistical process control metrics

bull Laser vision solder paste measurement

bull X-ray

bull CSAM

bull XRF

bull Fine and gross leak test

bull Ball and die shear

bull Wire bond pull

bull Automated optical inspection

Production bull Supply chain management and turnkey procurement

bull State-of-the-art production equipment

bull Automated production lines optimized for medical device assembly

bull Facilities in Silicon Valley and San Diego California

3075 Oakmead Village Drive Santa Clara CA 95051 | 4084960222 | wwwpromex-indcom

copy 2018 Promex Industries Inc

Page 2: We’re a “how to design, package & assemble complex medical ... · We invested in advanced equipment for SMT, chip-on-board, lip chip, sealing and more. Developed the skills to

Figure 1 Overall Heterogeneous Assembly Process

Letrsquos conquer your device design packaging and assembly hurdles together Wersquoll work with you one-on-one starting from whatever you bring us even if itrsquos just concept drawings to solve challenges like these

bull Build an assembly operation to run the increased number and type of processes required by unique devices with a high quantityvariety of components

bull Accommodate unusual electrical requirements such as very high currents (hundreds of amps) low currents (picoamps) low voltages or extreme electronic and noise minimization

bull Reduce assembly temperature below 240degC ndash sometimes as low as 40degC

bull Place parts with high accuracy and precision

bull Seal interfaces to prevent liquids from leaking when the volume for analysis is small or the liquid is potentially harmful to the device user or environment

bull Modify equipment fixtures and processes to economically build a small number of units while planning for the ramp to production volumes

bull Provide systems to track monitor gather store and report information required for medical devices

Implantable RFID Chips

Heterogeneous assembly services as specialized as your devices To offer heterogeneous assembly services we mastered combining a wide variety of electronic and microelectronic assembly technologies like wafer backgrinding and sawing multiple die-attach processes mechanical component attach low temperature processes overmolding test etc We invested in advanced equipment for SMT chip-on-board flip chip sealing and more Developed the skills to achieve accurate placement minimal voiding adhesive flow control etc In the contract manufacturing sector for 35+ years wersquove become one of the few companies offering heterogeneous services to get your devices to market faster

Heterogeneous Assembly Process Overview

Specialized Parts

SMT Assembly From

SMT Process

Wafer Processing Through Die Attach amp Wire Bond Flow

Specialized Part Placement amp Attach

4084960222

Quality and compliance is evident in everything we do bull Class 100 and Class 1000 cleanrooms

bull Pre-production support control plans custom manufacturing processes

bull Medical market process verifications

bull Vendor audits and qualifications

bull IQ OQ and PQ for processes and equipment

bull pFMEA development

bull FDA Title 21 Part 820 FDA compliance

bull Certified operator training program

bull S-2020 ESD compliance

bull Full lot traceability and C-of-Cs

bull Tight quality and environmental controls for consigned and turnkey materials

ISO 90012015 Certified ISO 134852016 Certified IPC-A-610 Class 3

Standard or custom packages and devices bull Air cavity plastic QFNs overmolded plastic QFNs

and DFNs

bull Overmolded legacy packages (PDIP SOIC SSOP)

bull Chip-on-Board

bull Flexible circuits

bull Solder-sealed hermetic (side brazed flat packs ceramic pin grid arrays)

bull Glass-sealed (CERDIP CERQUAD CERPACK)

bull Ball grid array (tinlead lead free SAC305)

bull MCM RF modules CSP MEMS

bull SIPS 2D 25D 3D stacked die MCM

bull Image sensors

bull Optoelectronics and photonics

bull Class IIIII medical or implantables

bull Biomedical lab-on-a-chip and sensor microelectronics

bull Microfluidic devices

ndash

ndash

ndash

ndash

ndash

ndash

ndash

ndash

ndash

ndash

ndash

SERVICES

Processing packaging amp heterogeneous assembly bull Wafer thinning and dicing

Wafers up to 300mm (12 inches)

Backgrinding to as thin as 25 um

Pre-saw die-attach film application

Dual-spindle saws for complex dicing

Custom thinning and sawing for AlN glass and ceramic

ldquoPizzardquo wafers and shuttle-die processing

Controlled water resistivity

bull Si SiGe GaN InP wafer processing

bull Die plating

bull Die attach film (electrically or thermally conductive and non-conductive)

bull Automated die attach with better than 10 micron accuracy

bull Flip chip and micro BGA placement

bull Fine-pitch wirebonding (Au ball AI wedge Au wedge)

bull Precision encapsulation and dispense

bull Overmolding of die on lead frames or substrates

bull Laser marking

bull Lead trimming forming and finishing

bull Specialized cleaning processes (plasma ultrasonic aqueous with or without saponifiers)

bull Automated SMT lines

High-speed chip shooter

gt= 01005 component placement

Water-soluble and ldquono cleanrdquo solder flux options

RoHS-optimized reflow ovens

bull Class 100 1000 and 10000 humidity-controlled cleanrooms

Engineering bull Custom-engineered process flows

bull Fixture and tooling design

bull Package design

bull Material selection expertise

bull Microelectronics miniaturization

bull Seamless transition from prototype to production

Test amp measurement bull Statistical process control metrics

bull Laser vision solder paste measurement

bull X-ray

bull CSAM

bull XRF

bull Fine and gross leak test

bull Ball and die shear

bull Wire bond pull

bull Automated optical inspection

Production bull Supply chain management and turnkey procurement

bull State-of-the-art production equipment

bull Automated production lines optimized for medical device assembly

bull Facilities in Silicon Valley and San Diego California

3075 Oakmead Village Drive Santa Clara CA 95051 | 4084960222 | wwwpromex-indcom

copy 2018 Promex Industries Inc

Page 3: We’re a “how to design, package & assemble complex medical ... · We invested in advanced equipment for SMT, chip-on-board, lip chip, sealing and more. Developed the skills to

4084960222

Quality and compliance is evident in everything we do bull Class 100 and Class 1000 cleanrooms

bull Pre-production support control plans custom manufacturing processes

bull Medical market process verifications

bull Vendor audits and qualifications

bull IQ OQ and PQ for processes and equipment

bull pFMEA development

bull FDA Title 21 Part 820 FDA compliance

bull Certified operator training program

bull S-2020 ESD compliance

bull Full lot traceability and C-of-Cs

bull Tight quality and environmental controls for consigned and turnkey materials

ISO 90012015 Certified ISO 134852016 Certified IPC-A-610 Class 3

Standard or custom packages and devices bull Air cavity plastic QFNs overmolded plastic QFNs

and DFNs

bull Overmolded legacy packages (PDIP SOIC SSOP)

bull Chip-on-Board

bull Flexible circuits

bull Solder-sealed hermetic (side brazed flat packs ceramic pin grid arrays)

bull Glass-sealed (CERDIP CERQUAD CERPACK)

bull Ball grid array (tinlead lead free SAC305)

bull MCM RF modules CSP MEMS

bull SIPS 2D 25D 3D stacked die MCM

bull Image sensors

bull Optoelectronics and photonics

bull Class IIIII medical or implantables

bull Biomedical lab-on-a-chip and sensor microelectronics

bull Microfluidic devices

ndash

ndash

ndash

ndash

ndash

ndash

ndash

ndash

ndash

ndash

ndash

SERVICES

Processing packaging amp heterogeneous assembly bull Wafer thinning and dicing

Wafers up to 300mm (12 inches)

Backgrinding to as thin as 25 um

Pre-saw die-attach film application

Dual-spindle saws for complex dicing

Custom thinning and sawing for AlN glass and ceramic

ldquoPizzardquo wafers and shuttle-die processing

Controlled water resistivity

bull Si SiGe GaN InP wafer processing

bull Die plating

bull Die attach film (electrically or thermally conductive and non-conductive)

bull Automated die attach with better than 10 micron accuracy

bull Flip chip and micro BGA placement

bull Fine-pitch wirebonding (Au ball AI wedge Au wedge)

bull Precision encapsulation and dispense

bull Overmolding of die on lead frames or substrates

bull Laser marking

bull Lead trimming forming and finishing

bull Specialized cleaning processes (plasma ultrasonic aqueous with or without saponifiers)

bull Automated SMT lines

High-speed chip shooter

gt= 01005 component placement

Water-soluble and ldquono cleanrdquo solder flux options

RoHS-optimized reflow ovens

bull Class 100 1000 and 10000 humidity-controlled cleanrooms

Engineering bull Custom-engineered process flows

bull Fixture and tooling design

bull Package design

bull Material selection expertise

bull Microelectronics miniaturization

bull Seamless transition from prototype to production

Test amp measurement bull Statistical process control metrics

bull Laser vision solder paste measurement

bull X-ray

bull CSAM

bull XRF

bull Fine and gross leak test

bull Ball and die shear

bull Wire bond pull

bull Automated optical inspection

Production bull Supply chain management and turnkey procurement

bull State-of-the-art production equipment

bull Automated production lines optimized for medical device assembly

bull Facilities in Silicon Valley and San Diego California

3075 Oakmead Village Drive Santa Clara CA 95051 | 4084960222 | wwwpromex-indcom

copy 2018 Promex Industries Inc

Page 4: We’re a “how to design, package & assemble complex medical ... · We invested in advanced equipment for SMT, chip-on-board, lip chip, sealing and more. Developed the skills to

ndash

ndash

ndash

ndash

ndash

ndash

ndash

ndash

ndash

ndash

ndash

SERVICES

Processing packaging amp heterogeneous assembly bull Wafer thinning and dicing

Wafers up to 300mm (12 inches)

Backgrinding to as thin as 25 um

Pre-saw die-attach film application

Dual-spindle saws for complex dicing

Custom thinning and sawing for AlN glass and ceramic

ldquoPizzardquo wafers and shuttle-die processing

Controlled water resistivity

bull Si SiGe GaN InP wafer processing

bull Die plating

bull Die attach film (electrically or thermally conductive and non-conductive)

bull Automated die attach with better than 10 micron accuracy

bull Flip chip and micro BGA placement

bull Fine-pitch wirebonding (Au ball AI wedge Au wedge)

bull Precision encapsulation and dispense

bull Overmolding of die on lead frames or substrates

bull Laser marking

bull Lead trimming forming and finishing

bull Specialized cleaning processes (plasma ultrasonic aqueous with or without saponifiers)

bull Automated SMT lines

High-speed chip shooter

gt= 01005 component placement

Water-soluble and ldquono cleanrdquo solder flux options

RoHS-optimized reflow ovens

bull Class 100 1000 and 10000 humidity-controlled cleanrooms

Engineering bull Custom-engineered process flows

bull Fixture and tooling design

bull Package design

bull Material selection expertise

bull Microelectronics miniaturization

bull Seamless transition from prototype to production

Test amp measurement bull Statistical process control metrics

bull Laser vision solder paste measurement

bull X-ray

bull CSAM

bull XRF

bull Fine and gross leak test

bull Ball and die shear

bull Wire bond pull

bull Automated optical inspection

Production bull Supply chain management and turnkey procurement

bull State-of-the-art production equipment

bull Automated production lines optimized for medical device assembly

bull Facilities in Silicon Valley and San Diego California

3075 Oakmead Village Drive Santa Clara CA 95051 | 4084960222 | wwwpromex-indcom

copy 2018 Promex Industries Inc