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    DEPARTMENT OF TEXTILE TECHNOLOGY

    LABORATORY MANUAL

    Semester VII

    B.Tech, Textile Technology

    TT 405 TEXTILE FABRIC MANUFACTURE LAB II

    REGULATION 2004

    DEPARTMENT OF TEXTILE TECHNOLOGY

    A.C.COLLEGE OF TECHNOLOGY

    ANNA UNIVERSITY

    CHENNAI 25

    PREFACE

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    Laboratory manual is prepared as a part of progressive steps taken towards

    education to B.Tech textile technology students. It is intended to give guidelines

    to undergraduate students for their practical work in weaving lab.

    The manual is developed after deep deliberations among experienced faculty

    members of the department. It will definitely save time for students and facultymembers who handle the classes. Since it is developed purely from the practical

    point of view important is not paid to theoretical expiations.

    This is the first edition of the manual prepared for this laboratory. There is ample

    scope for the further improvement. The authors request the users to come out

    with suggestions for further improvement of the manual.

    INSTRUCTION TO STUDENTS

    1. Students must operate weaving machines only by trained personnel.

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    2. Under no circumstances may affixed warming plates and operating

    instructions for the machines be removed.

    3. Do not touch moving parts and the areas adjacent to moving parts.

    4. Do not play with control buttons, or rest fingers upon them.

    5. The following articles of clothing must be avoided

    a. Loose garments

    b. Long sleeves with no heel covering

    c. Open shoes with on heel covering

    d. Work coat with buttons at the front

    e. No scissors or tools must be carried into the open brest pocket,

    because they could fall out.

    6. Students are advised to carry out practical classes for three hours.

    7. Students should bring the manuals and observations note book for every

    practical class.

    TABLE OF CONTENT

    S.NO. NAME OF THE EXPERIMENT PAGE NO.

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    1. Shedding Mechanism

    2. Picking Mechanism

    3. Beat Up Mechanism

    4. Let Off Mechanism

    5. Take Up Mechanism

    6. Weft Replenishment Mechanism

    7. Warp Protector Mechanism

    8. Shuttle Change Mechanism

    9. Passage of Yarn in Weft Knitting Machine.

    10. Stitches based on inter loop, intra loop and interlace

    principles.

    11. Seams

    Super imposed seams

    Flat seams

    Bound seams

    Decorative seams

    EXPT. NO: 6

    DATE:

    WEFT REPLENISHMENT MECHANISM

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    AIM

    To study the working principle of weft replenishment mechanism in automatic

    shuttle loom.

    APPARATUS

    Automatic power loom.

    PROCEDURE

    Observe the various working parts of pirn transter mechanism in the

    automatic shuttle loom.

    Place a shuttle with an empty pirn in the shuttle box.

    Observe the positions of bunter, transfer hammer and depressor when the

    sley moves forward direction.

    Observe the movement of transfer hammer after the pirn transfer.

    Calculate the pirn transfer time.

    Observe and sketch the timing diagram for the pirn transfer.

    RESULTS

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    CONCLUSION

    EXPT. NO: 7

    DATE:

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    WARP PROTECTOR MECHANISM

    AIM

    To study the working principle of warp protector mechanism in automatic shuttle

    loom.

    APPARATUS

    Automatic power loom, loose reed and fast reed mechanism.

    PROCEDURE

    Observe the various parts of the warp protector mechanism.

    Run the loom without the shuttle and observe the motion of warp

    protector mechanism.

    Trap the shuttle inside the reed and observe the working mechanism of

    warp protector.

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    EXPT. NO: 8

    DATE:

    SHUTTLE CHANGE MECHANISM

    AIM

    To study the working principle of shuttle change mechanism in automatic shuttle

    loom.

    APPARATUS

    Automatic power loom, shuttle.

    PROCEDURE

    Observe the various working parts of shuttle change mechanism in theautomatic shuttle loom.

    Place a shuttle with an empty pirn in the shuttle box.

    Observe the positions of transfer mechanism, when they the sley moves in

    the forward direction.

    Calculate the shuttle transfer time.

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    EXPT. NO: 9

    DATE:

    PASSAGE OF YARN IN WEFT KNITTING MACHINE

    AIM

    To study the yarn passage in weft knitting machine.

    APPARATUS

    Circular knitting machine.

    PROCEDURE

    EXPT. NO: 10

    DATE:

    STITCHES BASED ON INTER LOOP, INTRA LOOP AND INTERLACE PRINCIPLES

    AIM

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    To study the stitches based on the inter loop, intra loop and interlace principles

    APPARATUS

    Basic sewing machines.

    PROCEDURE

    Study the principle of stitches based on inter loop, intra loop and

    interlacement principles.

    Stitch the fabric by using the above three principles.

    Observe the appearance and strength characteristics of these fabrics.

    Name the stitches formed by using the above principles.

    EXPT. NO: 11

    DATE:

    SEAMS

    AIM

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    To study the characteristics and applications of the following seams.

    Super imposed seams

    Flat seams

    Bound seams

    Decorative seams

    APPARATUS

    Fabrics, sewing machines, thread.

    PROCEDURE

    Cut the fabric in two pieces of 10 X 20 cm dimensions.

    Prepare the seams from the above cut pieces.

    Stitch the seams.

    Observe the appearance and physical properties of the seam.