APPLICATIONS

Customer: “XXXXXX”

Process: Mayonnaise Processing Plant

Problem: Emulsion, Droplet size Reduction, Oxidation, Stability of the Emulsion

Solution: We offered the following :

1. Vacuum Homogenization System

Vacuumizer is a customized integrated solution for mixing, cutting, homogenizing and emulsification applications. The process takes place under a hermetically sealed environment thus, along with mixing, solids are introduced into the liquid stream under vacuum pressure.

Here are the major features of our Vacuumizer:

vacuum deaeration ( Vacuum improves the texture of the product by eliminating air bubbles inside ).

Four stage homogenizer for perfect mixing, emulsification and achieving fine droplets of the prepared emulsion.

Contra-rotary agitator comprising of perforated blades and scrapers for perfect blending of the ingredients in the main vessel.

Direct Steam Injection (DSI) for perfect and efficient heating of the product. Bucket lifts for automatic feeding of solids, vegetables, and other ingredients directly into the

main vessel. Vacuum Homogenization under a hermetically sealed environment ensuring a smooth texture

and eliminating air pockets in the final product. Also helps to incorporate solid ingredients into the process easy and also lowers the boiling point of the product and thus saves a lot of energy and even the process time is shortened extensively.

Automatic dosing unit/Recipe station for controlled dosage of oil, solids, liquids and all other ingredients.

PLC/SCADA based Control Panel with HMI for recipe storage along with actuated valves, load cells for weight indication, flow control for recipe formulation.

2. 4 stage inline homogeniser for Emulsion :

This creates a very narrow droplet size reduction during mixing of oil with other ingredients for formulation of stable emulsion. wahal four-stage inline high shear homogenizer, which comprises of four stages of rotor and stator concentrically mounted in a housing with decreasing slot size in radially outward direction, which helps in the Emulsification and is four times more efficient than a conventional homogenizer as the material passes through four sets of rotor and stator in a single pass.