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Week 1A Materials Exercise Ash and Plywood Name one surface finish or treatment that can be applied to the material to enhance the functional or mechanical properties . Use notes and/or sketches to explain how the surface finish or treatment can be changed to improve or enhance its properties Describe two ways that materials can be shaped or formed Use notes and/or sketches to explain how it takes place. State one raw primary source material of your chosen material Give one stock form in which the material is likely to be available Describe the manufacturing processes(s) used to turn the raw primary source material into stock form . Include sketches in your answer Describe two ways the material can be modified

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Page 1: Week 1A - St Benedict's Catholic High School · Week 1A Materials Exercise Ash and Plywood Name one surface finish or treatment that can be applied to the material to enhance the

Week 1AMaterials ExerciseAsh and Plywood

Name one surface finish or treatment that can be applied to the material to enhance the functional or mechanical properties

Use notes andor sketches to explain how the surface finish or treatment can be changed to improve or enhance its properties

Describe two ways that materials can be shaped or formed Use notes andor sketches to explain how it takes place

State one raw primary source material of your chosen material

Give one stock form in which the material is likely to be available

Describe the manufacturing processes(s) used to turn the raw primary source material into stock form Include sketches in your answer

Describe two ways the material can be modified

Week 1B

Materials Exercise

Low Carbon Steel

Name one surface finish or treatment that can be applied to the material to enhance the functional or mechanical properties

Use notes andor sketches to explain how the surface finish or treatment can be changed to improve or enhance its properties

Describe two ways that materials can be shaped or formed

Use notes andor sketches to explain how it takes place

State one raw primary source material of your chosen material

Give one stock form in which the material is likely to be available

Describe the manufacturing processes(s) used to turn the raw primary source material into stock form

Include sketches in your answer

Describe two ways the material can be modified

Week 2A

Materials Exercise

Acrylic and Polyvinyl Chloride ndash PVC

Name one surface finish or treatment that can be applied to the material to enhance the functional or mechanical properties

Use notes andor sketches to explain how the surface finish or treatment can be changed to improve or enhance its properties

Describe two ways that materials can be shaped or formed

Use notes andor sketches to explain how it takes place

State one raw primary source material of your chosen material

Give one stock form in which the material is likely to be available

Describe the manufacturing processes(s) used to turn the raw primary source material into stock form

Include sketches in your answer

Describe two ways the material can be modified

Week 2B

Materials Exercise

Cotton and Wool Yarn

Name one surface finish or treatment that can be applied to the material to enhance the functional or mechanical properties

Use notes andor sketches to explain how the surface finish or treatment can be changed to improve or enhance its properties

Describe two ways that materials can be shaped or formed

Use notes andor sketches to explain how it takes place

State one raw primary source material of your chosen material

Give one stock form in which the material is likely to be available

Describe the manufacturing processes(s) used to turn the raw primary source material into stock form

Include sketches in your answer

Describe two ways the material can be modified

WEEK 3A

Materials Exercise

Cotton and Wool Yarn

Name one surface finish or treatment that can be applied to the material to enhance the functional or mechanical properties

Use notes andor sketches to explain how the surface finish or treatment can be changed to improve or enhance its properties

Describe two ways that materials can be shaped or formed

Use notes andor sketches to explain how it takes place

State one raw primary source material of your chosen material

Give one stock form in which the material is likely to be available

Describe the manufacturing processes(s) used to turn the raw primary source material into stock form

Include sketches in your answer

Describe two ways the material can be modified

Hazards in the Workshop1 What is a Hazard __________________________________________________

2 On the sheet below there are many Hazards your task is to see if you can identify all twenty Circle each hazard and give each a number from 1-20

3 Describe each hazard you have identified

1 11

2 12

3 13

4 14

5 15

6 16

7 17

8 18

9 19

10 20

WEEK 3B

METALS

Metals are can be classified into two types of materials-

a Ferrous Metals

b Non-Ferrous Metals

Ferrous metals will corrode (rust) therefore need to be protected by applying paint grease oil galvanizing zinc plating to its surface

Non-Ferrous metals do not corrode (rust) as easily as ferrous metals and are usually more expensive Most non-ferrous metals are usually mixed with other metals to make ALLOYS

QuestionIn the table drawn below categorize the following metals into ferrous and non-ferrous metals

Aluminium CopperIron SteelBrass Cast ironTin leadFerrous Metals Non-Ferrous Metals

Stainless Steel Tool steel

Week 4A

Metalsquestion and activity below and complete each one

1 WRITE DOWN THE ADVANTAGES AND DISADVANTAGES OF USING METALS

2 When referring to metals what does FERROUS mean

3 What does Non-Ferrous mean

4 Give an example of a FERROUS METAL

5 Give an example of a NON-FERROUS METAL

6 What is a PURE METAL

7 What is an ALLOY

8 What benefits do ALLOYS offer

9 Name 8 different forms that metal can be obtained10 What impact does the production of METAL have on the

Environment11 What does Metal Fabrication mean12 What are the two main types of Fabrication13 In your own words describe the main difference between

Soldering and Brazing14 Name the two main types of Non Permanent fabrication

Week 4B

Product Picture Thermoplastic or Thermosetting

Reason

Pan Handle Thermoset Because it becomes very hot and it would melt if it was made from a thermoplastic

Plastic Bucket Thermoplastic Because it would cost too much to make it out of thermosetting plastic and there is no need

Ruler

Light Switch

Washing up Liquid Bottle

PLASTICS- What are theyThere are two main types of plastic- Thermoplastic and Thermosetting plastic

THERMOPLASTICS- Can be heated up and formed into shape time and again

THERMOSETTING PLASTIC- After being formed for the first time using heat they CANNOT

be formed again which makes them heat proof

Below is a table listing many types of plastic products- Draw a picture of each one and try and

guess if it is a thermoplastic or thermosetting plastic Give reasons where you can

Product Picture Thermoplastic or Thermosetting

Reason

Drain Pipe

Kettle

Electric Plug

Plastic Cup

Pen

Week 5

PLASTICS

Plastics are man made with a structure made up from long chains of

organic molecules Plastics are usually made from crude oil and are divided

into two distinct categories-

1 Thermoplastic- By far the most common it easily moulded into

a variety of shapes by the application of heat

(vacuum forming) further application of heat

makes the product return to its original form

This is also known as plastic memory (recyclable

plastics)

Most common forms are-

Polystyrene Polythene

Acrylic (Perspex) PVC

2 Thermosets- This type of plastic can only be moulded once

after that further heating will destroy the

product

Most Common forms are-

Bakelite (Electrical fittings) Urea Formaldehyde

Polyester Resin (Used in fibre glass)

Question

List five items that could be manufactured from Thermoplastic

plastic

List five items that could be manufactured from Thermoset plastic

Week 6

MOVING ON (2) cams and other mechanisms

answer the following questions

1 What is the main difference between a ROTARY CAM and a LINEAR CAM

2 What is a follower and what does it do

3 Name 3 examples of where a ROTARY cam is used

4 Explain using drawings how a CRANK works

5 Give 3 examples of where CRANKS are used

6 Explain what leverage is

7 If a CRANK has a long distance between the axle and the handle does it

have good or

leverage

8 What is a CRANKSHAFT Give an example of where it is used

9 Where in real life can you find a Crank and Slider

10 The CRANK and SLIDER turnshelliphelliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion into

helliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion

11 Look at the example of a CRANK and SLIDER There are two main types of

motion

Using sketches and notes explain how you could add another mechanism to the

Crank which would give a reciprocating motion

WEEK 7A

Woven fabrics

Woven fabrics are made up of a weft - the yarn going across the width of the fabric ndash

and a warp - the yarn going down the length of the loom

The side of the fabric where the wefts are double back to form a non-fraying edge is called theselvedge

There are two types of woven fabrics

Plain-weave fabric In plain-weave the warp and weft are aligned so that they form a simple

criss-cross patternIt is strong and hardwearing It is used for fashion and furnishing fabrics

2 Twill-weave In twill-weave the crossings of weft and warp are offset to give a

diagonal pattern on the fabric surface Twill weave is strong and drapes well It is used for jeans jackets and curtains

WEEK 7A

Page 2: Week 1A - St Benedict's Catholic High School · Week 1A Materials Exercise Ash and Plywood Name one surface finish or treatment that can be applied to the material to enhance the

Week 1B

Materials Exercise

Low Carbon Steel

Name one surface finish or treatment that can be applied to the material to enhance the functional or mechanical properties

Use notes andor sketches to explain how the surface finish or treatment can be changed to improve or enhance its properties

Describe two ways that materials can be shaped or formed

Use notes andor sketches to explain how it takes place

State one raw primary source material of your chosen material

Give one stock form in which the material is likely to be available

Describe the manufacturing processes(s) used to turn the raw primary source material into stock form

Include sketches in your answer

Describe two ways the material can be modified

Week 2A

Materials Exercise

Acrylic and Polyvinyl Chloride ndash PVC

Name one surface finish or treatment that can be applied to the material to enhance the functional or mechanical properties

Use notes andor sketches to explain how the surface finish or treatment can be changed to improve or enhance its properties

Describe two ways that materials can be shaped or formed

Use notes andor sketches to explain how it takes place

State one raw primary source material of your chosen material

Give one stock form in which the material is likely to be available

Describe the manufacturing processes(s) used to turn the raw primary source material into stock form

Include sketches in your answer

Describe two ways the material can be modified

Week 2B

Materials Exercise

Cotton and Wool Yarn

Name one surface finish or treatment that can be applied to the material to enhance the functional or mechanical properties

Use notes andor sketches to explain how the surface finish or treatment can be changed to improve or enhance its properties

Describe two ways that materials can be shaped or formed

Use notes andor sketches to explain how it takes place

State one raw primary source material of your chosen material

Give one stock form in which the material is likely to be available

Describe the manufacturing processes(s) used to turn the raw primary source material into stock form

Include sketches in your answer

Describe two ways the material can be modified

WEEK 3A

Materials Exercise

Cotton and Wool Yarn

Name one surface finish or treatment that can be applied to the material to enhance the functional or mechanical properties

Use notes andor sketches to explain how the surface finish or treatment can be changed to improve or enhance its properties

Describe two ways that materials can be shaped or formed

Use notes andor sketches to explain how it takes place

State one raw primary source material of your chosen material

Give one stock form in which the material is likely to be available

Describe the manufacturing processes(s) used to turn the raw primary source material into stock form

Include sketches in your answer

Describe two ways the material can be modified

Hazards in the Workshop1 What is a Hazard __________________________________________________

2 On the sheet below there are many Hazards your task is to see if you can identify all twenty Circle each hazard and give each a number from 1-20

3 Describe each hazard you have identified

1 11

2 12

3 13

4 14

5 15

6 16

7 17

8 18

9 19

10 20

WEEK 3B

METALS

Metals are can be classified into two types of materials-

a Ferrous Metals

b Non-Ferrous Metals

Ferrous metals will corrode (rust) therefore need to be protected by applying paint grease oil galvanizing zinc plating to its surface

Non-Ferrous metals do not corrode (rust) as easily as ferrous metals and are usually more expensive Most non-ferrous metals are usually mixed with other metals to make ALLOYS

QuestionIn the table drawn below categorize the following metals into ferrous and non-ferrous metals

Aluminium CopperIron SteelBrass Cast ironTin leadFerrous Metals Non-Ferrous Metals

Stainless Steel Tool steel

Week 4A

Metalsquestion and activity below and complete each one

1 WRITE DOWN THE ADVANTAGES AND DISADVANTAGES OF USING METALS

2 When referring to metals what does FERROUS mean

3 What does Non-Ferrous mean

4 Give an example of a FERROUS METAL

5 Give an example of a NON-FERROUS METAL

6 What is a PURE METAL

7 What is an ALLOY

8 What benefits do ALLOYS offer

9 Name 8 different forms that metal can be obtained10 What impact does the production of METAL have on the

Environment11 What does Metal Fabrication mean12 What are the two main types of Fabrication13 In your own words describe the main difference between

Soldering and Brazing14 Name the two main types of Non Permanent fabrication

Week 4B

Product Picture Thermoplastic or Thermosetting

Reason

Pan Handle Thermoset Because it becomes very hot and it would melt if it was made from a thermoplastic

Plastic Bucket Thermoplastic Because it would cost too much to make it out of thermosetting plastic and there is no need

Ruler

Light Switch

Washing up Liquid Bottle

PLASTICS- What are theyThere are two main types of plastic- Thermoplastic and Thermosetting plastic

THERMOPLASTICS- Can be heated up and formed into shape time and again

THERMOSETTING PLASTIC- After being formed for the first time using heat they CANNOT

be formed again which makes them heat proof

Below is a table listing many types of plastic products- Draw a picture of each one and try and

guess if it is a thermoplastic or thermosetting plastic Give reasons where you can

Product Picture Thermoplastic or Thermosetting

Reason

Drain Pipe

Kettle

Electric Plug

Plastic Cup

Pen

Week 5

PLASTICS

Plastics are man made with a structure made up from long chains of

organic molecules Plastics are usually made from crude oil and are divided

into two distinct categories-

1 Thermoplastic- By far the most common it easily moulded into

a variety of shapes by the application of heat

(vacuum forming) further application of heat

makes the product return to its original form

This is also known as plastic memory (recyclable

plastics)

Most common forms are-

Polystyrene Polythene

Acrylic (Perspex) PVC

2 Thermosets- This type of plastic can only be moulded once

after that further heating will destroy the

product

Most Common forms are-

Bakelite (Electrical fittings) Urea Formaldehyde

Polyester Resin (Used in fibre glass)

Question

List five items that could be manufactured from Thermoplastic

plastic

List five items that could be manufactured from Thermoset plastic

Week 6

MOVING ON (2) cams and other mechanisms

answer the following questions

1 What is the main difference between a ROTARY CAM and a LINEAR CAM

2 What is a follower and what does it do

3 Name 3 examples of where a ROTARY cam is used

4 Explain using drawings how a CRANK works

5 Give 3 examples of where CRANKS are used

6 Explain what leverage is

7 If a CRANK has a long distance between the axle and the handle does it

have good or

leverage

8 What is a CRANKSHAFT Give an example of where it is used

9 Where in real life can you find a Crank and Slider

10 The CRANK and SLIDER turnshelliphelliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion into

helliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion

11 Look at the example of a CRANK and SLIDER There are two main types of

motion

Using sketches and notes explain how you could add another mechanism to the

Crank which would give a reciprocating motion

WEEK 7A

Woven fabrics

Woven fabrics are made up of a weft - the yarn going across the width of the fabric ndash

and a warp - the yarn going down the length of the loom

The side of the fabric where the wefts are double back to form a non-fraying edge is called theselvedge

There are two types of woven fabrics

Plain-weave fabric In plain-weave the warp and weft are aligned so that they form a simple

criss-cross patternIt is strong and hardwearing It is used for fashion and furnishing fabrics

2 Twill-weave In twill-weave the crossings of weft and warp are offset to give a

diagonal pattern on the fabric surface Twill weave is strong and drapes well It is used for jeans jackets and curtains

WEEK 7A

Page 3: Week 1A - St Benedict's Catholic High School · Week 1A Materials Exercise Ash and Plywood Name one surface finish or treatment that can be applied to the material to enhance the

Week 2A

Materials Exercise

Acrylic and Polyvinyl Chloride ndash PVC

Name one surface finish or treatment that can be applied to the material to enhance the functional or mechanical properties

Use notes andor sketches to explain how the surface finish or treatment can be changed to improve or enhance its properties

Describe two ways that materials can be shaped or formed

Use notes andor sketches to explain how it takes place

State one raw primary source material of your chosen material

Give one stock form in which the material is likely to be available

Describe the manufacturing processes(s) used to turn the raw primary source material into stock form

Include sketches in your answer

Describe two ways the material can be modified

Week 2B

Materials Exercise

Cotton and Wool Yarn

Name one surface finish or treatment that can be applied to the material to enhance the functional or mechanical properties

Use notes andor sketches to explain how the surface finish or treatment can be changed to improve or enhance its properties

Describe two ways that materials can be shaped or formed

Use notes andor sketches to explain how it takes place

State one raw primary source material of your chosen material

Give one stock form in which the material is likely to be available

Describe the manufacturing processes(s) used to turn the raw primary source material into stock form

Include sketches in your answer

Describe two ways the material can be modified

WEEK 3A

Materials Exercise

Cotton and Wool Yarn

Name one surface finish or treatment that can be applied to the material to enhance the functional or mechanical properties

Use notes andor sketches to explain how the surface finish or treatment can be changed to improve or enhance its properties

Describe two ways that materials can be shaped or formed

Use notes andor sketches to explain how it takes place

State one raw primary source material of your chosen material

Give one stock form in which the material is likely to be available

Describe the manufacturing processes(s) used to turn the raw primary source material into stock form

Include sketches in your answer

Describe two ways the material can be modified

Hazards in the Workshop1 What is a Hazard __________________________________________________

2 On the sheet below there are many Hazards your task is to see if you can identify all twenty Circle each hazard and give each a number from 1-20

3 Describe each hazard you have identified

1 11

2 12

3 13

4 14

5 15

6 16

7 17

8 18

9 19

10 20

WEEK 3B

METALS

Metals are can be classified into two types of materials-

a Ferrous Metals

b Non-Ferrous Metals

Ferrous metals will corrode (rust) therefore need to be protected by applying paint grease oil galvanizing zinc plating to its surface

Non-Ferrous metals do not corrode (rust) as easily as ferrous metals and are usually more expensive Most non-ferrous metals are usually mixed with other metals to make ALLOYS

QuestionIn the table drawn below categorize the following metals into ferrous and non-ferrous metals

Aluminium CopperIron SteelBrass Cast ironTin leadFerrous Metals Non-Ferrous Metals

Stainless Steel Tool steel

Week 4A

Metalsquestion and activity below and complete each one

1 WRITE DOWN THE ADVANTAGES AND DISADVANTAGES OF USING METALS

2 When referring to metals what does FERROUS mean

3 What does Non-Ferrous mean

4 Give an example of a FERROUS METAL

5 Give an example of a NON-FERROUS METAL

6 What is a PURE METAL

7 What is an ALLOY

8 What benefits do ALLOYS offer

9 Name 8 different forms that metal can be obtained10 What impact does the production of METAL have on the

Environment11 What does Metal Fabrication mean12 What are the two main types of Fabrication13 In your own words describe the main difference between

Soldering and Brazing14 Name the two main types of Non Permanent fabrication

Week 4B

Product Picture Thermoplastic or Thermosetting

Reason

Pan Handle Thermoset Because it becomes very hot and it would melt if it was made from a thermoplastic

Plastic Bucket Thermoplastic Because it would cost too much to make it out of thermosetting plastic and there is no need

Ruler

Light Switch

Washing up Liquid Bottle

PLASTICS- What are theyThere are two main types of plastic- Thermoplastic and Thermosetting plastic

THERMOPLASTICS- Can be heated up and formed into shape time and again

THERMOSETTING PLASTIC- After being formed for the first time using heat they CANNOT

be formed again which makes them heat proof

Below is a table listing many types of plastic products- Draw a picture of each one and try and

guess if it is a thermoplastic or thermosetting plastic Give reasons where you can

Product Picture Thermoplastic or Thermosetting

Reason

Drain Pipe

Kettle

Electric Plug

Plastic Cup

Pen

Week 5

PLASTICS

Plastics are man made with a structure made up from long chains of

organic molecules Plastics are usually made from crude oil and are divided

into two distinct categories-

1 Thermoplastic- By far the most common it easily moulded into

a variety of shapes by the application of heat

(vacuum forming) further application of heat

makes the product return to its original form

This is also known as plastic memory (recyclable

plastics)

Most common forms are-

Polystyrene Polythene

Acrylic (Perspex) PVC

2 Thermosets- This type of plastic can only be moulded once

after that further heating will destroy the

product

Most Common forms are-

Bakelite (Electrical fittings) Urea Formaldehyde

Polyester Resin (Used in fibre glass)

Question

List five items that could be manufactured from Thermoplastic

plastic

List five items that could be manufactured from Thermoset plastic

Week 6

MOVING ON (2) cams and other mechanisms

answer the following questions

1 What is the main difference between a ROTARY CAM and a LINEAR CAM

2 What is a follower and what does it do

3 Name 3 examples of where a ROTARY cam is used

4 Explain using drawings how a CRANK works

5 Give 3 examples of where CRANKS are used

6 Explain what leverage is

7 If a CRANK has a long distance between the axle and the handle does it

have good or

leverage

8 What is a CRANKSHAFT Give an example of where it is used

9 Where in real life can you find a Crank and Slider

10 The CRANK and SLIDER turnshelliphelliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion into

helliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion

11 Look at the example of a CRANK and SLIDER There are two main types of

motion

Using sketches and notes explain how you could add another mechanism to the

Crank which would give a reciprocating motion

WEEK 7A

Woven fabrics

Woven fabrics are made up of a weft - the yarn going across the width of the fabric ndash

and a warp - the yarn going down the length of the loom

The side of the fabric where the wefts are double back to form a non-fraying edge is called theselvedge

There are two types of woven fabrics

Plain-weave fabric In plain-weave the warp and weft are aligned so that they form a simple

criss-cross patternIt is strong and hardwearing It is used for fashion and furnishing fabrics

2 Twill-weave In twill-weave the crossings of weft and warp are offset to give a

diagonal pattern on the fabric surface Twill weave is strong and drapes well It is used for jeans jackets and curtains

WEEK 7A

Page 4: Week 1A - St Benedict's Catholic High School · Week 1A Materials Exercise Ash and Plywood Name one surface finish or treatment that can be applied to the material to enhance the

Week 2B

Materials Exercise

Cotton and Wool Yarn

Name one surface finish or treatment that can be applied to the material to enhance the functional or mechanical properties

Use notes andor sketches to explain how the surface finish or treatment can be changed to improve or enhance its properties

Describe two ways that materials can be shaped or formed

Use notes andor sketches to explain how it takes place

State one raw primary source material of your chosen material

Give one stock form in which the material is likely to be available

Describe the manufacturing processes(s) used to turn the raw primary source material into stock form

Include sketches in your answer

Describe two ways the material can be modified

WEEK 3A

Materials Exercise

Cotton and Wool Yarn

Name one surface finish or treatment that can be applied to the material to enhance the functional or mechanical properties

Use notes andor sketches to explain how the surface finish or treatment can be changed to improve or enhance its properties

Describe two ways that materials can be shaped or formed

Use notes andor sketches to explain how it takes place

State one raw primary source material of your chosen material

Give one stock form in which the material is likely to be available

Describe the manufacturing processes(s) used to turn the raw primary source material into stock form

Include sketches in your answer

Describe two ways the material can be modified

Hazards in the Workshop1 What is a Hazard __________________________________________________

2 On the sheet below there are many Hazards your task is to see if you can identify all twenty Circle each hazard and give each a number from 1-20

3 Describe each hazard you have identified

1 11

2 12

3 13

4 14

5 15

6 16

7 17

8 18

9 19

10 20

WEEK 3B

METALS

Metals are can be classified into two types of materials-

a Ferrous Metals

b Non-Ferrous Metals

Ferrous metals will corrode (rust) therefore need to be protected by applying paint grease oil galvanizing zinc plating to its surface

Non-Ferrous metals do not corrode (rust) as easily as ferrous metals and are usually more expensive Most non-ferrous metals are usually mixed with other metals to make ALLOYS

QuestionIn the table drawn below categorize the following metals into ferrous and non-ferrous metals

Aluminium CopperIron SteelBrass Cast ironTin leadFerrous Metals Non-Ferrous Metals

Stainless Steel Tool steel

Week 4A

Metalsquestion and activity below and complete each one

1 WRITE DOWN THE ADVANTAGES AND DISADVANTAGES OF USING METALS

2 When referring to metals what does FERROUS mean

3 What does Non-Ferrous mean

4 Give an example of a FERROUS METAL

5 Give an example of a NON-FERROUS METAL

6 What is a PURE METAL

7 What is an ALLOY

8 What benefits do ALLOYS offer

9 Name 8 different forms that metal can be obtained10 What impact does the production of METAL have on the

Environment11 What does Metal Fabrication mean12 What are the two main types of Fabrication13 In your own words describe the main difference between

Soldering and Brazing14 Name the two main types of Non Permanent fabrication

Week 4B

Product Picture Thermoplastic or Thermosetting

Reason

Pan Handle Thermoset Because it becomes very hot and it would melt if it was made from a thermoplastic

Plastic Bucket Thermoplastic Because it would cost too much to make it out of thermosetting plastic and there is no need

Ruler

Light Switch

Washing up Liquid Bottle

PLASTICS- What are theyThere are two main types of plastic- Thermoplastic and Thermosetting plastic

THERMOPLASTICS- Can be heated up and formed into shape time and again

THERMOSETTING PLASTIC- After being formed for the first time using heat they CANNOT

be formed again which makes them heat proof

Below is a table listing many types of plastic products- Draw a picture of each one and try and

guess if it is a thermoplastic or thermosetting plastic Give reasons where you can

Product Picture Thermoplastic or Thermosetting

Reason

Drain Pipe

Kettle

Electric Plug

Plastic Cup

Pen

Week 5

PLASTICS

Plastics are man made with a structure made up from long chains of

organic molecules Plastics are usually made from crude oil and are divided

into two distinct categories-

1 Thermoplastic- By far the most common it easily moulded into

a variety of shapes by the application of heat

(vacuum forming) further application of heat

makes the product return to its original form

This is also known as plastic memory (recyclable

plastics)

Most common forms are-

Polystyrene Polythene

Acrylic (Perspex) PVC

2 Thermosets- This type of plastic can only be moulded once

after that further heating will destroy the

product

Most Common forms are-

Bakelite (Electrical fittings) Urea Formaldehyde

Polyester Resin (Used in fibre glass)

Question

List five items that could be manufactured from Thermoplastic

plastic

List five items that could be manufactured from Thermoset plastic

Week 6

MOVING ON (2) cams and other mechanisms

answer the following questions

1 What is the main difference between a ROTARY CAM and a LINEAR CAM

2 What is a follower and what does it do

3 Name 3 examples of where a ROTARY cam is used

4 Explain using drawings how a CRANK works

5 Give 3 examples of where CRANKS are used

6 Explain what leverage is

7 If a CRANK has a long distance between the axle and the handle does it

have good or

leverage

8 What is a CRANKSHAFT Give an example of where it is used

9 Where in real life can you find a Crank and Slider

10 The CRANK and SLIDER turnshelliphelliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion into

helliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion

11 Look at the example of a CRANK and SLIDER There are two main types of

motion

Using sketches and notes explain how you could add another mechanism to the

Crank which would give a reciprocating motion

WEEK 7A

Woven fabrics

Woven fabrics are made up of a weft - the yarn going across the width of the fabric ndash

and a warp - the yarn going down the length of the loom

The side of the fabric where the wefts are double back to form a non-fraying edge is called theselvedge

There are two types of woven fabrics

Plain-weave fabric In plain-weave the warp and weft are aligned so that they form a simple

criss-cross patternIt is strong and hardwearing It is used for fashion and furnishing fabrics

2 Twill-weave In twill-weave the crossings of weft and warp are offset to give a

diagonal pattern on the fabric surface Twill weave is strong and drapes well It is used for jeans jackets and curtains

WEEK 7A

Page 5: Week 1A - St Benedict's Catholic High School · Week 1A Materials Exercise Ash and Plywood Name one surface finish or treatment that can be applied to the material to enhance the

WEEK 3A

Materials Exercise

Cotton and Wool Yarn

Name one surface finish or treatment that can be applied to the material to enhance the functional or mechanical properties

Use notes andor sketches to explain how the surface finish or treatment can be changed to improve or enhance its properties

Describe two ways that materials can be shaped or formed

Use notes andor sketches to explain how it takes place

State one raw primary source material of your chosen material

Give one stock form in which the material is likely to be available

Describe the manufacturing processes(s) used to turn the raw primary source material into stock form

Include sketches in your answer

Describe two ways the material can be modified

Hazards in the Workshop1 What is a Hazard __________________________________________________

2 On the sheet below there are many Hazards your task is to see if you can identify all twenty Circle each hazard and give each a number from 1-20

3 Describe each hazard you have identified

1 11

2 12

3 13

4 14

5 15

6 16

7 17

8 18

9 19

10 20

WEEK 3B

METALS

Metals are can be classified into two types of materials-

a Ferrous Metals

b Non-Ferrous Metals

Ferrous metals will corrode (rust) therefore need to be protected by applying paint grease oil galvanizing zinc plating to its surface

Non-Ferrous metals do not corrode (rust) as easily as ferrous metals and are usually more expensive Most non-ferrous metals are usually mixed with other metals to make ALLOYS

QuestionIn the table drawn below categorize the following metals into ferrous and non-ferrous metals

Aluminium CopperIron SteelBrass Cast ironTin leadFerrous Metals Non-Ferrous Metals

Stainless Steel Tool steel

Week 4A

Metalsquestion and activity below and complete each one

1 WRITE DOWN THE ADVANTAGES AND DISADVANTAGES OF USING METALS

2 When referring to metals what does FERROUS mean

3 What does Non-Ferrous mean

4 Give an example of a FERROUS METAL

5 Give an example of a NON-FERROUS METAL

6 What is a PURE METAL

7 What is an ALLOY

8 What benefits do ALLOYS offer

9 Name 8 different forms that metal can be obtained10 What impact does the production of METAL have on the

Environment11 What does Metal Fabrication mean12 What are the two main types of Fabrication13 In your own words describe the main difference between

Soldering and Brazing14 Name the two main types of Non Permanent fabrication

Week 4B

Product Picture Thermoplastic or Thermosetting

Reason

Pan Handle Thermoset Because it becomes very hot and it would melt if it was made from a thermoplastic

Plastic Bucket Thermoplastic Because it would cost too much to make it out of thermosetting plastic and there is no need

Ruler

Light Switch

Washing up Liquid Bottle

PLASTICS- What are theyThere are two main types of plastic- Thermoplastic and Thermosetting plastic

THERMOPLASTICS- Can be heated up and formed into shape time and again

THERMOSETTING PLASTIC- After being formed for the first time using heat they CANNOT

be formed again which makes them heat proof

Below is a table listing many types of plastic products- Draw a picture of each one and try and

guess if it is a thermoplastic or thermosetting plastic Give reasons where you can

Product Picture Thermoplastic or Thermosetting

Reason

Drain Pipe

Kettle

Electric Plug

Plastic Cup

Pen

Week 5

PLASTICS

Plastics are man made with a structure made up from long chains of

organic molecules Plastics are usually made from crude oil and are divided

into two distinct categories-

1 Thermoplastic- By far the most common it easily moulded into

a variety of shapes by the application of heat

(vacuum forming) further application of heat

makes the product return to its original form

This is also known as plastic memory (recyclable

plastics)

Most common forms are-

Polystyrene Polythene

Acrylic (Perspex) PVC

2 Thermosets- This type of plastic can only be moulded once

after that further heating will destroy the

product

Most Common forms are-

Bakelite (Electrical fittings) Urea Formaldehyde

Polyester Resin (Used in fibre glass)

Question

List five items that could be manufactured from Thermoplastic

plastic

List five items that could be manufactured from Thermoset plastic

Week 6

MOVING ON (2) cams and other mechanisms

answer the following questions

1 What is the main difference between a ROTARY CAM and a LINEAR CAM

2 What is a follower and what does it do

3 Name 3 examples of where a ROTARY cam is used

4 Explain using drawings how a CRANK works

5 Give 3 examples of where CRANKS are used

6 Explain what leverage is

7 If a CRANK has a long distance between the axle and the handle does it

have good or

leverage

8 What is a CRANKSHAFT Give an example of where it is used

9 Where in real life can you find a Crank and Slider

10 The CRANK and SLIDER turnshelliphelliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion into

helliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion

11 Look at the example of a CRANK and SLIDER There are two main types of

motion

Using sketches and notes explain how you could add another mechanism to the

Crank which would give a reciprocating motion

WEEK 7A

Woven fabrics

Woven fabrics are made up of a weft - the yarn going across the width of the fabric ndash

and a warp - the yarn going down the length of the loom

The side of the fabric where the wefts are double back to form a non-fraying edge is called theselvedge

There are two types of woven fabrics

Plain-weave fabric In plain-weave the warp and weft are aligned so that they form a simple

criss-cross patternIt is strong and hardwearing It is used for fashion and furnishing fabrics

2 Twill-weave In twill-weave the crossings of weft and warp are offset to give a

diagonal pattern on the fabric surface Twill weave is strong and drapes well It is used for jeans jackets and curtains

WEEK 7A

Page 6: Week 1A - St Benedict's Catholic High School · Week 1A Materials Exercise Ash and Plywood Name one surface finish or treatment that can be applied to the material to enhance the

Hazards in the Workshop1 What is a Hazard __________________________________________________

2 On the sheet below there are many Hazards your task is to see if you can identify all twenty Circle each hazard and give each a number from 1-20

3 Describe each hazard you have identified

1 11

2 12

3 13

4 14

5 15

6 16

7 17

8 18

9 19

10 20

WEEK 3B

METALS

Metals are can be classified into two types of materials-

a Ferrous Metals

b Non-Ferrous Metals

Ferrous metals will corrode (rust) therefore need to be protected by applying paint grease oil galvanizing zinc plating to its surface

Non-Ferrous metals do not corrode (rust) as easily as ferrous metals and are usually more expensive Most non-ferrous metals are usually mixed with other metals to make ALLOYS

QuestionIn the table drawn below categorize the following metals into ferrous and non-ferrous metals

Aluminium CopperIron SteelBrass Cast ironTin leadFerrous Metals Non-Ferrous Metals

Stainless Steel Tool steel

Week 4A

Metalsquestion and activity below and complete each one

1 WRITE DOWN THE ADVANTAGES AND DISADVANTAGES OF USING METALS

2 When referring to metals what does FERROUS mean

3 What does Non-Ferrous mean

4 Give an example of a FERROUS METAL

5 Give an example of a NON-FERROUS METAL

6 What is a PURE METAL

7 What is an ALLOY

8 What benefits do ALLOYS offer

9 Name 8 different forms that metal can be obtained10 What impact does the production of METAL have on the

Environment11 What does Metal Fabrication mean12 What are the two main types of Fabrication13 In your own words describe the main difference between

Soldering and Brazing14 Name the two main types of Non Permanent fabrication

Week 4B

Product Picture Thermoplastic or Thermosetting

Reason

Pan Handle Thermoset Because it becomes very hot and it would melt if it was made from a thermoplastic

Plastic Bucket Thermoplastic Because it would cost too much to make it out of thermosetting plastic and there is no need

Ruler

Light Switch

Washing up Liquid Bottle

PLASTICS- What are theyThere are two main types of plastic- Thermoplastic and Thermosetting plastic

THERMOPLASTICS- Can be heated up and formed into shape time and again

THERMOSETTING PLASTIC- After being formed for the first time using heat they CANNOT

be formed again which makes them heat proof

Below is a table listing many types of plastic products- Draw a picture of each one and try and

guess if it is a thermoplastic or thermosetting plastic Give reasons where you can

Product Picture Thermoplastic or Thermosetting

Reason

Drain Pipe

Kettle

Electric Plug

Plastic Cup

Pen

Week 5

PLASTICS

Plastics are man made with a structure made up from long chains of

organic molecules Plastics are usually made from crude oil and are divided

into two distinct categories-

1 Thermoplastic- By far the most common it easily moulded into

a variety of shapes by the application of heat

(vacuum forming) further application of heat

makes the product return to its original form

This is also known as plastic memory (recyclable

plastics)

Most common forms are-

Polystyrene Polythene

Acrylic (Perspex) PVC

2 Thermosets- This type of plastic can only be moulded once

after that further heating will destroy the

product

Most Common forms are-

Bakelite (Electrical fittings) Urea Formaldehyde

Polyester Resin (Used in fibre glass)

Question

List five items that could be manufactured from Thermoplastic

plastic

List five items that could be manufactured from Thermoset plastic

Week 6

MOVING ON (2) cams and other mechanisms

answer the following questions

1 What is the main difference between a ROTARY CAM and a LINEAR CAM

2 What is a follower and what does it do

3 Name 3 examples of where a ROTARY cam is used

4 Explain using drawings how a CRANK works

5 Give 3 examples of where CRANKS are used

6 Explain what leverage is

7 If a CRANK has a long distance between the axle and the handle does it

have good or

leverage

8 What is a CRANKSHAFT Give an example of where it is used

9 Where in real life can you find a Crank and Slider

10 The CRANK and SLIDER turnshelliphelliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion into

helliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion

11 Look at the example of a CRANK and SLIDER There are two main types of

motion

Using sketches and notes explain how you could add another mechanism to the

Crank which would give a reciprocating motion

WEEK 7A

Woven fabrics

Woven fabrics are made up of a weft - the yarn going across the width of the fabric ndash

and a warp - the yarn going down the length of the loom

The side of the fabric where the wefts are double back to form a non-fraying edge is called theselvedge

There are two types of woven fabrics

Plain-weave fabric In plain-weave the warp and weft are aligned so that they form a simple

criss-cross patternIt is strong and hardwearing It is used for fashion and furnishing fabrics

2 Twill-weave In twill-weave the crossings of weft and warp are offset to give a

diagonal pattern on the fabric surface Twill weave is strong and drapes well It is used for jeans jackets and curtains

WEEK 7A

Page 7: Week 1A - St Benedict's Catholic High School · Week 1A Materials Exercise Ash and Plywood Name one surface finish or treatment that can be applied to the material to enhance the

METALS

Metals are can be classified into two types of materials-

a Ferrous Metals

b Non-Ferrous Metals

Ferrous metals will corrode (rust) therefore need to be protected by applying paint grease oil galvanizing zinc plating to its surface

Non-Ferrous metals do not corrode (rust) as easily as ferrous metals and are usually more expensive Most non-ferrous metals are usually mixed with other metals to make ALLOYS

QuestionIn the table drawn below categorize the following metals into ferrous and non-ferrous metals

Aluminium CopperIron SteelBrass Cast ironTin leadFerrous Metals Non-Ferrous Metals

Stainless Steel Tool steel

Week 4A

Metalsquestion and activity below and complete each one

1 WRITE DOWN THE ADVANTAGES AND DISADVANTAGES OF USING METALS

2 When referring to metals what does FERROUS mean

3 What does Non-Ferrous mean

4 Give an example of a FERROUS METAL

5 Give an example of a NON-FERROUS METAL

6 What is a PURE METAL

7 What is an ALLOY

8 What benefits do ALLOYS offer

9 Name 8 different forms that metal can be obtained10 What impact does the production of METAL have on the

Environment11 What does Metal Fabrication mean12 What are the two main types of Fabrication13 In your own words describe the main difference between

Soldering and Brazing14 Name the two main types of Non Permanent fabrication

Week 4B

Product Picture Thermoplastic or Thermosetting

Reason

Pan Handle Thermoset Because it becomes very hot and it would melt if it was made from a thermoplastic

Plastic Bucket Thermoplastic Because it would cost too much to make it out of thermosetting plastic and there is no need

Ruler

Light Switch

Washing up Liquid Bottle

PLASTICS- What are theyThere are two main types of plastic- Thermoplastic and Thermosetting plastic

THERMOPLASTICS- Can be heated up and formed into shape time and again

THERMOSETTING PLASTIC- After being formed for the first time using heat they CANNOT

be formed again which makes them heat proof

Below is a table listing many types of plastic products- Draw a picture of each one and try and

guess if it is a thermoplastic or thermosetting plastic Give reasons where you can

Product Picture Thermoplastic or Thermosetting

Reason

Drain Pipe

Kettle

Electric Plug

Plastic Cup

Pen

Week 5

PLASTICS

Plastics are man made with a structure made up from long chains of

organic molecules Plastics are usually made from crude oil and are divided

into two distinct categories-

1 Thermoplastic- By far the most common it easily moulded into

a variety of shapes by the application of heat

(vacuum forming) further application of heat

makes the product return to its original form

This is also known as plastic memory (recyclable

plastics)

Most common forms are-

Polystyrene Polythene

Acrylic (Perspex) PVC

2 Thermosets- This type of plastic can only be moulded once

after that further heating will destroy the

product

Most Common forms are-

Bakelite (Electrical fittings) Urea Formaldehyde

Polyester Resin (Used in fibre glass)

Question

List five items that could be manufactured from Thermoplastic

plastic

List five items that could be manufactured from Thermoset plastic

Week 6

MOVING ON (2) cams and other mechanisms

answer the following questions

1 What is the main difference between a ROTARY CAM and a LINEAR CAM

2 What is a follower and what does it do

3 Name 3 examples of where a ROTARY cam is used

4 Explain using drawings how a CRANK works

5 Give 3 examples of where CRANKS are used

6 Explain what leverage is

7 If a CRANK has a long distance between the axle and the handle does it

have good or

leverage

8 What is a CRANKSHAFT Give an example of where it is used

9 Where in real life can you find a Crank and Slider

10 The CRANK and SLIDER turnshelliphelliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion into

helliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion

11 Look at the example of a CRANK and SLIDER There are two main types of

motion

Using sketches and notes explain how you could add another mechanism to the

Crank which would give a reciprocating motion

WEEK 7A

Woven fabrics

Woven fabrics are made up of a weft - the yarn going across the width of the fabric ndash

and a warp - the yarn going down the length of the loom

The side of the fabric where the wefts are double back to form a non-fraying edge is called theselvedge

There are two types of woven fabrics

Plain-weave fabric In plain-weave the warp and weft are aligned so that they form a simple

criss-cross patternIt is strong and hardwearing It is used for fashion and furnishing fabrics

2 Twill-weave In twill-weave the crossings of weft and warp are offset to give a

diagonal pattern on the fabric surface Twill weave is strong and drapes well It is used for jeans jackets and curtains

WEEK 7A

Page 8: Week 1A - St Benedict's Catholic High School · Week 1A Materials Exercise Ash and Plywood Name one surface finish or treatment that can be applied to the material to enhance the

Metalsquestion and activity below and complete each one

1 WRITE DOWN THE ADVANTAGES AND DISADVANTAGES OF USING METALS

2 When referring to metals what does FERROUS mean

3 What does Non-Ferrous mean

4 Give an example of a FERROUS METAL

5 Give an example of a NON-FERROUS METAL

6 What is a PURE METAL

7 What is an ALLOY

8 What benefits do ALLOYS offer

9 Name 8 different forms that metal can be obtained10 What impact does the production of METAL have on the

Environment11 What does Metal Fabrication mean12 What are the two main types of Fabrication13 In your own words describe the main difference between

Soldering and Brazing14 Name the two main types of Non Permanent fabrication

Week 4B

Product Picture Thermoplastic or Thermosetting

Reason

Pan Handle Thermoset Because it becomes very hot and it would melt if it was made from a thermoplastic

Plastic Bucket Thermoplastic Because it would cost too much to make it out of thermosetting plastic and there is no need

Ruler

Light Switch

Washing up Liquid Bottle

PLASTICS- What are theyThere are two main types of plastic- Thermoplastic and Thermosetting plastic

THERMOPLASTICS- Can be heated up and formed into shape time and again

THERMOSETTING PLASTIC- After being formed for the first time using heat they CANNOT

be formed again which makes them heat proof

Below is a table listing many types of plastic products- Draw a picture of each one and try and

guess if it is a thermoplastic or thermosetting plastic Give reasons where you can

Product Picture Thermoplastic or Thermosetting

Reason

Drain Pipe

Kettle

Electric Plug

Plastic Cup

Pen

Week 5

PLASTICS

Plastics are man made with a structure made up from long chains of

organic molecules Plastics are usually made from crude oil and are divided

into two distinct categories-

1 Thermoplastic- By far the most common it easily moulded into

a variety of shapes by the application of heat

(vacuum forming) further application of heat

makes the product return to its original form

This is also known as plastic memory (recyclable

plastics)

Most common forms are-

Polystyrene Polythene

Acrylic (Perspex) PVC

2 Thermosets- This type of plastic can only be moulded once

after that further heating will destroy the

product

Most Common forms are-

Bakelite (Electrical fittings) Urea Formaldehyde

Polyester Resin (Used in fibre glass)

Question

List five items that could be manufactured from Thermoplastic

plastic

List five items that could be manufactured from Thermoset plastic

Week 6

MOVING ON (2) cams and other mechanisms

answer the following questions

1 What is the main difference between a ROTARY CAM and a LINEAR CAM

2 What is a follower and what does it do

3 Name 3 examples of where a ROTARY cam is used

4 Explain using drawings how a CRANK works

5 Give 3 examples of where CRANKS are used

6 Explain what leverage is

7 If a CRANK has a long distance between the axle and the handle does it

have good or

leverage

8 What is a CRANKSHAFT Give an example of where it is used

9 Where in real life can you find a Crank and Slider

10 The CRANK and SLIDER turnshelliphelliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion into

helliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion

11 Look at the example of a CRANK and SLIDER There are two main types of

motion

Using sketches and notes explain how you could add another mechanism to the

Crank which would give a reciprocating motion

WEEK 7A

Woven fabrics

Woven fabrics are made up of a weft - the yarn going across the width of the fabric ndash

and a warp - the yarn going down the length of the loom

The side of the fabric where the wefts are double back to form a non-fraying edge is called theselvedge

There are two types of woven fabrics

Plain-weave fabric In plain-weave the warp and weft are aligned so that they form a simple

criss-cross patternIt is strong and hardwearing It is used for fashion and furnishing fabrics

2 Twill-weave In twill-weave the crossings of weft and warp are offset to give a

diagonal pattern on the fabric surface Twill weave is strong and drapes well It is used for jeans jackets and curtains

WEEK 7A

Page 9: Week 1A - St Benedict's Catholic High School · Week 1A Materials Exercise Ash and Plywood Name one surface finish or treatment that can be applied to the material to enhance the

Product Picture Thermoplastic or Thermosetting

Reason

Pan Handle Thermoset Because it becomes very hot and it would melt if it was made from a thermoplastic

Plastic Bucket Thermoplastic Because it would cost too much to make it out of thermosetting plastic and there is no need

Ruler

Light Switch

Washing up Liquid Bottle

PLASTICS- What are theyThere are two main types of plastic- Thermoplastic and Thermosetting plastic

THERMOPLASTICS- Can be heated up and formed into shape time and again

THERMOSETTING PLASTIC- After being formed for the first time using heat they CANNOT

be formed again which makes them heat proof

Below is a table listing many types of plastic products- Draw a picture of each one and try and

guess if it is a thermoplastic or thermosetting plastic Give reasons where you can

Product Picture Thermoplastic or Thermosetting

Reason

Drain Pipe

Kettle

Electric Plug

Plastic Cup

Pen

Week 5

PLASTICS

Plastics are man made with a structure made up from long chains of

organic molecules Plastics are usually made from crude oil and are divided

into two distinct categories-

1 Thermoplastic- By far the most common it easily moulded into

a variety of shapes by the application of heat

(vacuum forming) further application of heat

makes the product return to its original form

This is also known as plastic memory (recyclable

plastics)

Most common forms are-

Polystyrene Polythene

Acrylic (Perspex) PVC

2 Thermosets- This type of plastic can only be moulded once

after that further heating will destroy the

product

Most Common forms are-

Bakelite (Electrical fittings) Urea Formaldehyde

Polyester Resin (Used in fibre glass)

Question

List five items that could be manufactured from Thermoplastic

plastic

List five items that could be manufactured from Thermoset plastic

Week 6

MOVING ON (2) cams and other mechanisms

answer the following questions

1 What is the main difference between a ROTARY CAM and a LINEAR CAM

2 What is a follower and what does it do

3 Name 3 examples of where a ROTARY cam is used

4 Explain using drawings how a CRANK works

5 Give 3 examples of where CRANKS are used

6 Explain what leverage is

7 If a CRANK has a long distance between the axle and the handle does it

have good or

leverage

8 What is a CRANKSHAFT Give an example of where it is used

9 Where in real life can you find a Crank and Slider

10 The CRANK and SLIDER turnshelliphelliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion into

helliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion

11 Look at the example of a CRANK and SLIDER There are two main types of

motion

Using sketches and notes explain how you could add another mechanism to the

Crank which would give a reciprocating motion

WEEK 7A

Woven fabrics

Woven fabrics are made up of a weft - the yarn going across the width of the fabric ndash

and a warp - the yarn going down the length of the loom

The side of the fabric where the wefts are double back to form a non-fraying edge is called theselvedge

There are two types of woven fabrics

Plain-weave fabric In plain-weave the warp and weft are aligned so that they form a simple

criss-cross patternIt is strong and hardwearing It is used for fashion and furnishing fabrics

2 Twill-weave In twill-weave the crossings of weft and warp are offset to give a

diagonal pattern on the fabric surface Twill weave is strong and drapes well It is used for jeans jackets and curtains

WEEK 7A

Page 10: Week 1A - St Benedict's Catholic High School · Week 1A Materials Exercise Ash and Plywood Name one surface finish or treatment that can be applied to the material to enhance the

PLASTICS

Plastics are man made with a structure made up from long chains of

organic molecules Plastics are usually made from crude oil and are divided

into two distinct categories-

1 Thermoplastic- By far the most common it easily moulded into

a variety of shapes by the application of heat

(vacuum forming) further application of heat

makes the product return to its original form

This is also known as plastic memory (recyclable

plastics)

Most common forms are-

Polystyrene Polythene

Acrylic (Perspex) PVC

2 Thermosets- This type of plastic can only be moulded once

after that further heating will destroy the

product

Most Common forms are-

Bakelite (Electrical fittings) Urea Formaldehyde

Polyester Resin (Used in fibre glass)

Question

List five items that could be manufactured from Thermoplastic

plastic

List five items that could be manufactured from Thermoset plastic

Week 6

MOVING ON (2) cams and other mechanisms

answer the following questions

1 What is the main difference between a ROTARY CAM and a LINEAR CAM

2 What is a follower and what does it do

3 Name 3 examples of where a ROTARY cam is used

4 Explain using drawings how a CRANK works

5 Give 3 examples of where CRANKS are used

6 Explain what leverage is

7 If a CRANK has a long distance between the axle and the handle does it

have good or

leverage

8 What is a CRANKSHAFT Give an example of where it is used

9 Where in real life can you find a Crank and Slider

10 The CRANK and SLIDER turnshelliphelliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion into

helliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion

11 Look at the example of a CRANK and SLIDER There are two main types of

motion

Using sketches and notes explain how you could add another mechanism to the

Crank which would give a reciprocating motion

WEEK 7A

Woven fabrics

Woven fabrics are made up of a weft - the yarn going across the width of the fabric ndash

and a warp - the yarn going down the length of the loom

The side of the fabric where the wefts are double back to form a non-fraying edge is called theselvedge

There are two types of woven fabrics

Plain-weave fabric In plain-weave the warp and weft are aligned so that they form a simple

criss-cross patternIt is strong and hardwearing It is used for fashion and furnishing fabrics

2 Twill-weave In twill-weave the crossings of weft and warp are offset to give a

diagonal pattern on the fabric surface Twill weave is strong and drapes well It is used for jeans jackets and curtains

WEEK 7A

Page 11: Week 1A - St Benedict's Catholic High School · Week 1A Materials Exercise Ash and Plywood Name one surface finish or treatment that can be applied to the material to enhance the

MOVING ON (2) cams and other mechanisms

answer the following questions

1 What is the main difference between a ROTARY CAM and a LINEAR CAM

2 What is a follower and what does it do

3 Name 3 examples of where a ROTARY cam is used

4 Explain using drawings how a CRANK works

5 Give 3 examples of where CRANKS are used

6 Explain what leverage is

7 If a CRANK has a long distance between the axle and the handle does it

have good or

leverage

8 What is a CRANKSHAFT Give an example of where it is used

9 Where in real life can you find a Crank and Slider

10 The CRANK and SLIDER turnshelliphelliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion into

helliphelliphelliphelliphelliphelliphelliphelliphelliphellip motion

11 Look at the example of a CRANK and SLIDER There are two main types of

motion

Using sketches and notes explain how you could add another mechanism to the

Crank which would give a reciprocating motion

WEEK 7A

Woven fabrics

Woven fabrics are made up of a weft - the yarn going across the width of the fabric ndash

and a warp - the yarn going down the length of the loom

The side of the fabric where the wefts are double back to form a non-fraying edge is called theselvedge

There are two types of woven fabrics

Plain-weave fabric In plain-weave the warp and weft are aligned so that they form a simple

criss-cross patternIt is strong and hardwearing It is used for fashion and furnishing fabrics

2 Twill-weave In twill-weave the crossings of weft and warp are offset to give a

diagonal pattern on the fabric surface Twill weave is strong and drapes well It is used for jeans jackets and curtains

WEEK 7A

Page 12: Week 1A - St Benedict's Catholic High School · Week 1A Materials Exercise Ash and Plywood Name one surface finish or treatment that can be applied to the material to enhance the

Woven fabrics

Woven fabrics are made up of a weft - the yarn going across the width of the fabric ndash

and a warp - the yarn going down the length of the loom

The side of the fabric where the wefts are double back to form a non-fraying edge is called theselvedge

There are two types of woven fabrics

Plain-weave fabric In plain-weave the warp and weft are aligned so that they form a simple

criss-cross patternIt is strong and hardwearing It is used for fashion and furnishing fabrics

2 Twill-weave In twill-weave the crossings of weft and warp are offset to give a

diagonal pattern on the fabric surface Twill weave is strong and drapes well It is used for jeans jackets and curtains

WEEK 7A