weida power company limited battery.pdf · 2018. 8. 23. · weida power company limited huaxiang...

WEIDA POWER COMPANY LIMITEDHuaxiang Road, Xingtai Development Zone, Changtai,Zhang Zhou City,Fujian Province, China.Tel: 0086-755-23251099Fax:0086-755-23251099Email: [email protected] Web: www.weidaenergy.com

Contents

Company Profile.............................................03

Company Structure........................................06

Quality Control...............................................08

Research and Development............................09

VRLA(AGM) Battery........................................10

1. Features of WEIDA Battery................10

2. Applications......................................11

3. General Characteristics.....................12

4. Battery Capacity Selection.................17

Standard Battery Series.........................18

HX Type ...............................................18

HXD Type..............................................22

Front Terminal Type...............................23

Gel (Gelled Electrolyte) ..................................24

OPzV Battery..................................................27

OPzS Battery..................................................29

Motorcycle Battery..........................................31

Battery Terminals and Position........................33

Handling Precautions......................................34

Established in 1986 and reorganized from Quanzhou Huaqiao Storage Battery Factory, WEIDA Power Company Limited is a professional company in the area researching,manufacturing and developing of VRLA battery plates and VRLA batteries.

Full Range includes general series, deep cycle series, Gel series, Front terminal series and Motorcycle series, there are more than 300 models.

Implementing the principle of People-oriented, technology first and adhering to concept of steady development,integrity management, WEIDA has became one of leading VRLA battery manufacturers and our products are well received as high end manufacturers.

The Best Manufacturerof Rechargeable Batteryyou Shall believe

Company Profile

International certifications:ISO9001 approvalISO14001 OHS MS18001 UL approvalCE approvalBS approval

Certificates & standard:JIS,BS,DIN,IEC,UL(MH45805),CE,ISO9001,ISO4001, OHSAS18001,Network access from CNII(China National Infomation Infrastructure),Ministry of Electric Power, Ministry of Railways and Ministry of Radio,TV & Films etc.

03 04

Mission Statement

Company Construction

To be the leading VRLA battery suppliers worldwide with key focus on customer and their needs, product innovation and enhancement of management.

Our StrengthConsistent quality performancethat exceed customer expectations

Strong R & D competence to designspecial model

Excellent customer service

Proactive response including timeto design, time to produce, and time to deliver

Continuous process improvementto drive cost competitiveness andquality performance

Director Board

G. Manager

Vice G. Manager

Technique Center Commerce Center Administration Center Manufacture Center

AGMBatteryR & DDept.

GELBatteryR & DDept.

MotorcycleBatteryR & DDept.

MarketingDept.

SalesDept.

TechniqueSupportDept.

ServiceDept.

Inner-ServiceDept.

PersonnelDept.

AccountingDept.

LogisticalDept.

PurchaseDept.

ProduceDept.

QA &QC

Dept.

05 06

Quality PolicyTechnology as the CornerstoneQuality AssuranceCustomers First

Production Process of WEIDA Batteries

Pure lead

Pasting

Drying

ABS resin

Lead powder

Container

Lead paste

Grid

Tank formation

Plates

Assembly

Filling acid

ChargingTe s t i n g(QC, OQC)

CompletedProducts

Packing

Acid

Separators

Additive

Terminals

Curing

Plate cutting

Quality ControlWEIDA applies the most advanced equipmentsand continual improves design works to organize theproduction process. The QC department consists ofIQC,IPQC, QA, QE, OQC, laboratory and testingsubsidiaries which strictly meets ISO9001 qualitysystem requirements from in-house material tobatteries out warehouse to make sure the productsare under the strict audit in the entire process.

The defect rate is below 0.1%. Meanwhile,WEIDA takes analytical pure material to makesure the batteries meet high quality, long life, lowself discharge advantages.

07 08

Research & Development

WEIDAVRLA(AGM) Battery

WEIDA cooperate with Tianjin University and Xiamen University which are leading universities to establish R&D center. Our R&D department consists of more than 30 researchers, including Six senior engineers, who have more than 15 years of experience in the industry. Working with leading engineers coming from the most famous manufacturers allow us to continue our growth as one of the leaders in the research and development of SLA & VRLA batteries. Using up-to-date laboratory with the latest equipment for our R&D, we are able to meet current and future demands for reliable energy supply with customized and new innovations all in a short period of time. The best NPD cycle time is 4 weeks. WEIDA can present the qualified samples in 30 days.

1.1 Nonspillable

The WEIDA VRLA battery uses an absorbedelectrolyte system. All of the electrolyte isabsorbed into the positive plates, negativeplates, and the separators. Coupled with the useof special sealing epoxies, and long sealing pathsfor posts, WEIDA VRLA batteries haveexceptional high leak resistance, and can be used inany position.

1.2 Sealed and Maintenance-free Operation

There is no corrosive gas generation duringnormal use and no need to check the specificgravity of the electrolyte or to add water duringthe service life.

Features of WEIDA VRLA(AGM) Battery

WEIDA POWER THE WORLD

1

Battery Construction

1. Terminal2. Top cover3. Valve4. Date Code5. Pillar Seal6. Handle7. Cover8. Post9. Positive Plate10. Pillar11. Separator12. Negative Plate13. Container

09 10

1.3 High Quality and High Reliability

The WEIDA VRLA battery has stable and reliable capacity. The battery can withstand overcharge, over discharge, vibration, and shock. To assure this high quality and reliability, the batteries are 100% tested on production line for voltage, capacity, seals and the safety valve are 100% visually inspected before the final assembly process.

1.4 Exceptional Deep Discharge Recovery

WEIDA batteries have exceptional deep discharge recovery and charge acceptance,even after deep or prolonged discharge.

1.5 Low Self-discharge

Because of lead calcium grids alloy and highly purity materials,WEIDA VRLA battery can be stored for long periods of time without recharge. The rate of WEIDAVRLA battery self-discharge on open circuit is less than 2% per month at 20℃ /68 ℉ .

1.6 Long Service Life

The WEIDA VRLA battery has long life in standby or cyclic service.

1.7 Solid Copper Terminals

Ensures highest current carrying capability.

1.8 Computer-aided Design and Manufacturing

Ensures quality products through control of processes and standards.

1.9 UL and CE .

UL approval, file No. MH45805CE approval, file No. TB13086276

· Telecommunication equipments· Electronic instruments· Alarm and security systems· Emergency lighting· Cable Television· Computers· Electronic cash registers· Geophysical equipment· Marine equipment

· Medical equipment· Power tools· Toys· Portable signs and video lights· Solar power systems· Wind power systems· Television and video recorders· Vending machine· Uninterruptible power supplies

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Applications2

General Characteristics3

3.1 Discharging

3.1.1 Final Discharging Voltage

The final discharging voltage is the batteryterminal voltage in close circuit voltage per cellto which a battery discharging safely andmaximize battery life. The higher dischargingcurrent is, the lower final discharging voltageof battery should be .

3.1.2 Battery Discharging Characteristics

The discharging capacity of battery dependson the discharge rate being used and ambienttemperature.Figure 1,2 and 3 show the differentdischarging current corresponding todischarging capacity at 20℃ (68 ℉ ) to25℃ (77 ℉ ) for HX types batteries.They show that the rated capacity of a batteryis reduced when it is discharged at a value ofcurrent that exceeds its 10-hours or 20-hours rate.

3.1.3 Temperature Effects in Relation to Battery Capacity

At a higher temperature, the capacity ofbattery increases and conversely at a lowertemperature, the capacity of batterydecreases. Figure 4 shows the effects ofdifferent temperature in relation to batterycapacity.Can calculate the batteries' rated capacity asfollowing formula if the ambient temperatureof tested battery is not 20℃ -25℃ (68 ℉ -77 ℉ ).

Discharging Current Final Discharging Voltage (vpc)

Up to 0.1CA 1.75

0.11-0.17CA 1.70

0.18-0.25CA 1.67

0.26-1CA 1.60

Above1.1CA 1.30

Note:C: rated capacityCt: the tested capacity on t

C= Ct

1+k(t-25)

11 12


t: the ambient temperature of the tested batteryk: the coefficient of temperature. It will be increased if the discharge current increased. k=0.006 20 hours and 10 hours rated capacity testing, k=0.01 3 hours and 1 hours rated capacity testing.

3.2 Charging

3.2.1 Charging Methods

Correct charging is very important factor to consider when using valve regulatedlead acid batteries. Battery performance and service life will be directly affected by thecharging methods.There are four major methods of charging:Constant voltage charging.Constant current charging.Two stages constant voltage charging.Taper current charging.

3.2.1.1 Constant Voltage Charging

This is the recommended method of charging for VRLA batteries. It is necessary to closelycontrol the actual voltage to ensure that it is with the limits advised.Standby service:2.23-2.30 vpc at 20℃ (68 ℉ ) to 25℃ (77 ℉ )Cycle service:2.40-2.50 vpc at 20℃ (68 ℉ ) to 25℃ (77 ℉ )

It is suggested that the initial current be setwithin 0.4CAmps. Figure 5 and 6 indicatethe time taken to fully recharge the battery.It is also seen that the charging current isdecreased to approx 0.5-4mA/Ah undercharging voltage 2.30 vpc, and 3-10mA/Ahunder charging voltage 2.40vpc when thebattery is fully charged at 20℃ (68 ℉ ) to25℃ (77 ℉ ).

Note: it is necessary to ensure that thevoltage is correctly set. The chargingvoltage set too high will increase thecorrosion of the positive plates causing lossof capacity and ultimately shortening thelife of the battery.

3.2.1.2 Constant Current Charging

This method of charging is generally notrecommended for VRLA batteries. It isnecessary to understand that if thebatteries are not removed from the chargeras soon as possible after reaching a state offull charge. Considerable damage will occurto the batteries due to over charging. Therequired recharged capacity is 1.07 to 1.15times as discharged capacity.

3.2.1.3 Two Stages Constant Voltage Charging

This method should not be used where the battery and load are corrected in parallel,however, if this method is to be used, it is suggested that the WEIDA technicaldepartment be contacted.

3.2.1.4 Taper Current Charging

This method is not recommended for VRLA batteries, however, if this method is to be usedit is suggested that the WEIDA technical department be contacted.

3.2.2 Effect of Temperature on Charging Voltage

As temperature rises, electrochemicalactivity in the battery increases.Similarly, as temperature falls,electrochemical activity decreases.Therefore, as temperature rises,charging voltage should be reduced toprevent overcharge, as temperaturefalls, charging voltage should beincreased to avoid undercharge. Ingeneral, to assure optimum servicelife, use of a temperature compensatedcharger is recommended. Therecommended compensation factor forWEIDA VRLA batteries is ±3mV/℃Cell (standby use) and±4mV/℃cell(cyclic use). The standard centralpoint for temperature compensation is20℃ /68 ℉ . Figure7 shows therelationship between temperatures andcharging voltages in both cyclic andstandby applications.

3.2.3 Charging Time

The time required to complete each charge depends on the discharge condition of battery,characteristics of charge used, or the temperature during charge. For cyclic use, usingconstant voltage charging, this time can be estimated by the following expression at25℃ /77 ℉ .

( 1 )Discharge current: Larger than 0.25CA Tch = Cdis/I + 3 ~5

( 2 )Discharge current: Less than 0.25CA Tch = Cdis/I + 6 ~10 Tch: time required for charge (hours) Cdis: ampere-hour discharged before charge started(Ah) I : initial charging current(A).

Complete charge time for float service will be slightly more than 24 hours.Note: The minimum recharge capacity should be 1.02~1.05 times of discharge capacity


13 14

3.4. Battery Storage

3.4.1 General Storage Conditions:

The battery should be stored under the following conditions.(1) Low humidity(2) 5 to 122 ℉ (-15 to 50℃ )(3) Clean, and avoid direct sunlight.3.4.2 Capacity after Long Term StorageAfter long term storage, all batteries deliver less than rated capacity on first cycle. In cyclicapplication, full capacity may be obtained through several charge/discharge cycles,typically 2-3 cycles.

3.4.3 Refresh Charge

When batteries are placed in extendedstorage, it is recommended that they receivea refresh charge at recommended intervalsas following;

Refresh charging method:3 to 5 hours of constant current 0.1C Amps or12 to 16 hours at constant voltage of2.45V/cell

3.4.4 "Self Life"- typical capacity vs. time

Self-discharge rate is very much dependenton the storage temperature as shown inFigure 13.Lower temperatures allow thebattery to be stored for longer periods. (Eachten degree centigrade drop results in ahalving of self-discharge rate and doublesstorage time.)

3.4.5 "Self Life"-storage time vs.

temperatureFigure 14 shows the time for the capacity todecrease to 50% of nominal capacity at eachtemperature during storage. If the storagetemperature is known, the graph may beused for finding the most usefulrecommended refresh charge intervals.

WEIDA POWER THE WORLDWEIDA POWER THE WORLD

3.3. Battery Life

Battery life depends on a number of key factors. These include:Operating temperature of the battery;Method of charging utilized;Actual use of the product i.e.: standby or cycle service etc.3.3.1 Cyclic LifeGiven the above factors, the actual life of a battery in cycle service isdependent on the depth of discharge of each cycle. The greater the depth of discharge ofeach cycle, the less the number of cycles available from the battery.

3.3.2 Standby Life

The estimated life under float service of HX small size type is 7 years at 20℃ /68 ℉ ; HX middle size type is 12years at 20℃ /68 ℉ ; HX 2V size type is more than 20 years at 20℃ /68 ℉ . The float service life isaffected by the factors listed above and thenumber of discharging, the depth ofdischarging the battery suffers during its lifetime. The more discharges suffered and thedeeper the discharges, the shorter thebattery life. The higher the temperature, theshorter the battery life. If the batterytemperature remains at an elevated levelfor an extended period of time, the expected lifeis reduced by 50% for each 8 to 10℃ ofconstant temperature above 20℃ /68 ℉

Storage Ambient Recommended Interval

12 months

6 months

3 months30 to 40℃ (86 to 104 ℉ ):

20 to 30℃ (68 to 86 ℉ ):

Below 20℃ (68 ℉ ):

15 16


3.4.6 Open Circuit Voltage and Residual Capacity

Residual capacity can be estimated bymeasuring the open circuit voltage asshown in Figure 15.

3.5 Battery Internal Resistance

The internal resistance of a battery islowest when the battery is in a fullycharged state. The battery internalresistance will be increased graduallyduring discharge.Figure 16 shows the changing ofinternal resistance ofHX12-7.2(12V7.2Ah) battery duringdifferent rated discharging.

Battery Capacity Selection4

The individual battery model specification sheet(www.weidaenergy.com) can be used todetermine the minimum battery size, express in ampere hours of capacity if know thedischarging current(power) and the discharging time. The battery life(cycle service life orfloating service life) should be considered for final battery capacity selection.

Voltage: 2V,4V, 6V, 12V, 24V Capacity: 0.3AH to 28AHDesigned floating service life : 5-8 Years at 20℃ /68 ℉ to 25℃ /77 ℉

Standard Battery Series: HX Type Small Size

Model

Voltage Capacity Dimensions(mm) Terminal Weight

(V) (Ah) Length±1.5 Width±1 Height±2 Total weight±2 size Kg

HX2-4 2 4.5 46 25 100 106 F1 0.25

HX4-3.2 4 3.2 90 34 60 66 F1 0.40

HX4-3.5S 4 3.5 48 48 102 108 F2

0.41

HX4-4.5 4 4.5 0.50

HX4-10 4 10.0 102 44 95 101 F2/F1 1.00

HX4-20 4 20.0 149 43 154 165 F17 2.20

HX6-1.2 6 1.2 97 24 52 58 F1 0.29

HX6-2.3 6 2.3 43 37 76 76 / 0.34

HX6-2.8 6 2.8 66 33 97 104 F1 0.50

HX6-3.2 6 3.2 134 35 61 67 F1 0.65

HX6-3.5S 6 3.5

70 47 101 107 F1

0.62

HX6-4E 6 4.0 0.66

HX6-4 6 4.0 0.68

HX6-4.5 6 4.5 0.73

HX6-4.5H 6 4.5 0.75

HX6-5 6 5.0 0.80

HX6-6.5 6 6.5

151 35 94 100 F1/F2

1.05

HX6-7 6 7.0 1.10

HX6-7.2 6 7.2 1.15

HX6-7.5 6 7.5 1.18

HX6-9 6 9.0 1.30

HX6-8 6 8.0 99 58 109 113 F1 1.30

HX6-10 6 10.0

151 50 94 100 F1/F2

1.55

HX6-10H 6 10.0 1.65

HX6-12 6 12.0 1.75

HX6-12H 6 12.0 1.80

17 18


Model

Voltage Capacity Dimensions(mm) Terminal Weight

(V) (Ah) Length±1.5 Width±1 Height±2 Total weight±2 size Kg

HX6-20 6 20.0 157 83 125 130 F17 3.00

HX12-0.8 12 0.8 96 25 62 62 AMP 0.34

HX12-1.2 12 1.2 97 43 52 58 F1 0.55

HX12-2 12 2.0 178 35 61 67 F1

0.80

HX12-2.3 12 2.3 0.90

HX12-2A 12 2.0

70 48 98 104 F1

0.75

HX12-2.3A 12 2.3 0.78

HX12-2.6A 12 2.6 0.85

HX12-2.5 12 2.5 104 48 70 70 +F2-F1

0.90

HX12-2.8B 12 2.8 0.98

HX12-2.8 12 2.8 67 67 97 103 F1 1.00

HX12-2.8A 12 2.8 132 33 98 104 F1 1.00

HX12-2.9 12 2.9 79 56 99 105 F1 1.05

HX12-3.2 12 3.2 134 67 61 67 F1 1.25

HX12-4 12 4.0

90 70 101 107 F1/F2

1.36

HX12-4.5 12 4.5 1.45

HX12-5 12 5.0 1.60

HX12-4A 12 4.0 195 47 70 76 F1 1.42

HX12-5A 12 5.0 140 48 102 103 +F2-F1 1.60

HX12-6.5 12 6.5

151 65 94 100 F1/F2

2.00

HX12-7 12 7.0 2.1

HX12-7.2 12 7.2 2.20

HX12-7.5 12 7.5 2.35

HX12-8.5 12 8.5 2.50

HX12-9 12 9.0 2.60

HX12-10L 12 10.0 181 77 117 117 F2/F17 3.00

HX12-10 12 10.0

151 98 95 101 F2/F1

3.05

HX12-10H 12 10.0 3.30

HX12-12 12 12.0 3.45

HX12-12H 12 12.0 3.60

HX12-15 12 15.0

181 77 167 167 F17/F18

4.8

HX12-17 12 17.0 5.1

HX12-18 12 18.0 5.25

HX12-20 12 20.0 5.7

HX12-24E 12 24.0

166 175 125 125 F17/F18

7.3

HX12-24 12 24.0 7.6

HX12-26 12 26.0 7.8

HX12-28 12 28.0 8.2

HX12-24 12 24.0 165 125 175 182/175 F18

7.5

HX12-28A 12 28.0 8.6

HX24-5 24 5 140 90 103 109 F1/F2 3.2

HX24-3.5 24 3.5 180 73 70 70 3.2

Model

Voltage Capacity Dimension(mm) Terminal Weight

(V) (Ah) Length±2 Width±2 Height±2 Total weight±2 Size Type Kg

HX6-36 6 36162 88 164 170 F2 5

5.6

HX6-42 6 42 6.1

HX6-100 6 100 194 170 205 210 F14 4 16

HX6-150 6 150 260 180 245 250 F13 5 23

HX6-180 6 180307 169 220 225 F13 5

27

HX6-200A 6 200 29

HX6-200 6 200 321 176 226 229 F13 4 29.5

HX6-300 6 300 295 178 345 348 F13 5 47

HX12-31 12 31

195 130 155 166 F14 6

9.6

HX12-33 12 33 10

HX12-35 12 35 10.5

HX12-38 12 38 197 165 170 170 F14 3 12

HX12-40 12 40 197 165 170 170 F14 3 12.5

HX12-42 12 42 197 165 170 170 F14 3 13.3

HX12-42 12 42 197 165 170 170 F14 3 13.5

HX12-45 12 45 197 165 170 170 F14 3 14

HX12-50 12 50229 138 211 214 F14 6

15.5

HX12-55 12 55 16.5

HX12-50A 12 50 229 138 205 210 F19 6 15.5

HX12-60 12 60

260 168 211 214 F14 6

20

HX12-70 12 70 21.5

HX12-75 12 75 22.5

HX12-80 12 80 23

HX12-65 12 65350 167 179 179 F14 6

20

HX12-80A 12 80 23.5

Standard Battery Series: HX Type Middle SizeVoltage: 6V, 12V Capacity: 31AH to 260AHDesigned floating service life : 12 Years at 20℃ /68 ℉ to 25℃ /77 ℉

19 20


Model


(V) (Ah) Length±2 Width±2 Height±2 Total weight±2 Type Size Kg

HXD12-7 12 7 151 65 94 100 1 F1/F2 2.15

HXD12-12 12 12 151 98 95 101 1 F2/F1 3.45

HXD12-18 12 18 181 77 167 167 3 F17/F18 5.25

HXD12-24 12 24 166 175 125 125 3 F17/F18 7.4

HXD6-100 6 100 194 170 205 210 4 F14 15.5

HXD6-150 6 150 260 180 245 250 5 F13 23

Model


(V) (Ah) Length±3 Width±2 Height±3 Total weight±3 Size Kg

HX2-100 2 100 171 72 205 210 F13 5.6

HX2-150 2 150 171 102 206 221 F13 8

HX2-200 2 200 171 111 330 364 F12 12.8

HX2-250 2 250 171 111 330 364 F12 13

HX2-300 2 300 171 151 330 364 F12 18

HX2-400 2 400 210 175 330 367 F12 25

HX2-500 2 500 241 175 330 365 F12 30

HX2-600 2 600 302 175 330 367 F12 36

HX2-650 2 650 302 175 330 367 F12 37.5

HX2-800 2 800 410 175 330 367 F12 50

HX2-1000 2 1000 475 175 330 367 F12 60

HX2-1500 2 1500 400 350 345 382 F12 93

HX2-2000 2 2000 490 350 345 382 F12 120

HX2-3000 2 3000 710 350 345 382 F12 180

Voltage: 2V Capacity: 100AH to 3000AHDesigned floating service life : 20 Years at 20℃ /68 ℉ to 25℃ /77 ℉

Standard Battery Series: HX Type 2V Series

Voltage: 6V,12V Capacity:WEIDA can produce high temperature battery which capacity from 7Ah to 260Ah.Battery cycle life is more than 400 cycles at 80% DOD at 20℃ /68 ℉

Deep Cycle Battery HXD Series Specifications

Model



HX12-90E 12 90306 169 211 214 F14 6

26

HX12-90 12 90 26.5

HX12-90AE 12 90

330 171 214 220 F14 6

27

HX12-90A 12 90 27.5

HX12-100E 12 100 29

HX12-100 12 100 29.5

HX12-110 12 110 32

HX12-120A 12 120 409 176 225 225 F13 6 34

HX12-90S 12 90

406 173 208 238 F13 6

29.5

HX12-100S 12 100 31

HX12-110S 12 110 32

HX12-120 12 120 34

HX12-120B 12 120280 265 207 227

36.5

HX12-130B 12 130 38.5

HX12-135 12 135 340 172 282 284 F13 6 42.5

HX12-135S 12 150485 172 240 240 F13 6

40.5

HX12-150 12 150 43

HX12-160 12 160530 207 210 213 F13 2

49.5

HX12-180 12 180 52.5

HX12-180S 12 180

522 238 218 221 F13 2

55.5

HX12-190S 12 190 57

HX12-200 12 200 59.5

HX12-220 12 220 62

HX12-225 12 225 63

HX12-250 12 250 521 269 220 223 F13 2 71

21 22

Front Terminal Battery Series Specifications


Voltage: 12V Capacity: 50AH to 200AHBattery floating service life can target 15 years at 20℃ /68 ℉ to 25℃ /77 ℉

Model



HX12-50FT 12 50 277 106 221 221 F14 2 15.5

HX12-75FT 12 75 562 114 189 189 F14 2 24.5

HX12-100FT 12 100 506 110 224 239 F14 2 31

HX12-100AFT 12 100395 110 286 286 F14 2

31

HX12-110FT 12 110 32

HX12-120FT 12 120 551 110 239 239 F13 2 36

HX12-125FT 12 125 436 108 317 317 F13 2 37

HX12-150FT 12 150 551 110 287 287 F13 2 48

HX12-180FT 12 180 546 125 317 323 F13 2 56

Model


(V) (Ah) Length±2 Width±2 Height±2 Total weight±2 Type Size Kg

HXD6-180 6 180 307 169 220 225 5 F13 27

HXD6-200 6 200 321 176 226 229 4 F13 29.5

HXD6-300 6 300 295 178 345 348 5 F13 47

HXD8-180 8 180 260 182 295 298 6 F13 36.5

HXD12-33 12 33 195 130 155 166 6 F14 10

HXD12-40 12 40 197 165 170 170 3 F14 12.5

HXD12-50 12 50 229 138 211 214 6 F14 15.5

HXD12-50A 12 50 229 138 205 210 6 F14 15.5

HXD12-70 12 70 260 168 211 214 6 F14 21.5

HXD12-65 12 65 350 167 179 179 6 F14 20

HXD12-90 12 90 306 169 211 214 6 F14 27

HXD12-100 12 100 330 171 214 220 6 F14 29.5

HXD12-120A 12 120 409 176 225 225 6 F13 34

HXD12-120 12 120 406 173 208 238 6 F13 34

HXD12-150 12 150 485 172 240 240 6 F13 43

HXD12-160 12 160 530 207 210 213 2 F13 47.5

HXD12-180 12 180 530 207 210 213 2 F13 52.5

HXD12-200 12 200 522 238 218 221 2 F13 59.5

HXD12-250 12 250 521 269 220 223 2 F13 71

Gel Battery(gelled electrolyte)

The WEIDA gelled battery uses the sealedgel technology and is designed for high reliability,maintenance-free power for renewable energy applications. Depending on the advantage gel technology, optimum grid and plate design, the WEIDA gel battery offers highest power and reliability for your equipments.

Gelled electrolyte By the high-tech gelledelectrolyte, gel battery is completely leakproof and spillproof for easy installation in virtuallyany position even under water. It eliminatesultra deep discharge and acid stratification damage.

Critical pressure control valve maintains criticalinternal pressure while safety expelling excessgas generated during overcharging, for longerbattery life.100% tested for highest performance.

Brushed plate lugs provide the benefits. Low resistance straps with outstanding lug-to-knitand eliminate dropped and loose plates thatreduce performance and shorten battery life.

Introduction

Features and Benefits

1

2

Heavy-duty plates with high density and deep- cycle oxide active materials, advanced grid alloy for deep cycle use, provide quick recharge ability and superior deep-cycle and float performance in the most demanding applications.

Be good at recovery from deep discharge, Gelled battery has a tight structure and relative supplies of gelled electrolyte, always has some ions left to conduct charge current resulting in the excellent recovery from deep discharge characteristics.

Completely maintenance-free use the"recombination" technique to replace theoxygen and hydrogen normally lost in a wetcell. Particularly in deep cycle applications(normally use the wet battery), and offer areally maintenance free battery.

Tank formed plates offer optimumcomputerized formation, additional qualitycontrol and improved voltage matching.PVC separators reduce gassing and improve gelfilling and electron flowing, providing more power.

Well low temperature performance, even atvery low temperature the gelled electrolyte willnot be frozen and provide a well performance.Gel battery is well suited to low temperature applications.

Superior life. The WEIDA gelled batterymaintain a long cycle and float life, provide alowest cost per month or lowest cost per cycle.

23 24

Water pumping Wind generation Cathodic protection Communications Solar system

Battery discharge capacity and cycle life are depended on the depth of discharge (DOD), and the ambienttemperature.

WEIDA gelled battery is designed to the "acidlimited." This means that the power in the acid is usedbefore the power in the plates. This design prevents theplates from ultra-deep discharges. Ultra-deepdischarging is what causes life-shorting plates sheddingand accelerates positive grid corrosion which destroy abattery.

Capacity vs. operating temperatures: shown are thechanges in capacity for a wider ambient temperaturerange, giving the available capacity, as a percentage ofthe rated capacity, at different ambient temperatures, for3 different load examples, with uninterrupted dischargeto the appropriate discharge cut-off voltage.

The values for the upper edge of the curves wereobtained from charging at an ambient temperature of+20℃ with a voltage limit to 2.30V/Cell. For the loweredge, charging was carried out at the specified ambienttemperature. The curves show the behavior of batteryafter a number of cycles.

While the WEIDA gelled battery will accept a chargeextremely well due to its low internal resistance.

For using the sealed design, over-charging will dry outthe electrolyte by driving the oxygen and hydrogen out ofthe battery, through the safety valves. Capacity isreduced and life is shortened if a battery is continuallyunder-charged, a power robbing layer of sulfate willbuildup on the plates. Battery performance is reduced, lifeis reduced.

So what is important for gelled battery is: charge atleast 2.30V/Cell volts but no more than 2.35V/Cell voltsat 68 ℉ (20℃ ) for cycle use,2.25~2.30V standby use.Constant current charge should never be used on gelledbattery.

Constant charging voltage: Shown is the constantcharging voltage in relation to the ambient temperature.The bandwidth shows a tolerance of ±30mV/Cell. Thisconstant voltage is suitable for continuing charging andcyclic operation. In a parallel standby mode it alwayskeeps battery in a fully charged state; in a cyclic mode, itprovide for a rapidly recharging and highly cyclicperformance.


Applications Discharging & Cycling Ablility

3 5

Charging4

Electric powered vehicles Golf cars Commercial deep cycle applications Power plant UPS systems


Model



HXG6-100 6 100 194 170 205 210 F14 4 15.5HXG6-150 6 150 260 180 245 250 F13 5 23HXG6-180 6 180 307 169 220 225 F13 5 27HXG6-200 6 200 321 176 226 229 F13 4 29.5HXG6-300 6 300 295 178 345 348 F13 5 47HXG8-180 8 180 260 182 295 298 F13 6 36.5HXG12-33 12 33 195 130 155 166 F14 6 10HXG12-40 12 40 197 165 170 170 F14 3 12.5HXG12-50 12 50 229 138 211 214 F14 6 15.5HXG12-50A 12 50 229 138 205 210 F14 6 15.5HXG12-70 12 70 260 168 211 214 F14 6 21.5HXG12-65 12 65 350 167 175 175 F14 3 20HXG12-90 12 90 306 169 211 214 F14 6 27HXG12-100 12 100 330 171 214 220 F14 6 29.5HXG12-120A 12 120 409 176 225 225 F13 6 34HXG12-120 12 120 406 173 208 238 F13 6 34HXG12-150 12 150 485 172 240 240 F13 6 43HXG12-160 12 160 530 207 210 213 F13 2 47.5HXG12-180 12 180 530 207 210 213 F13 2 52.5HXG12-200 12 200 522 238 218 221 F13 2 59.5HXG12-250 12 250 521 269 220 223 F13 2 71HXG12-50FT 12 50 277 106 221 221 F14 2 15.5HXG12-75FT 12 75 562 114 189 189 F14 2 24.5HXG12-100FT 12 100 506 110 224 239 F14 2 32HXG12-100AFT 12 100

395 110 286 286 F14 232

HXG12-110FT 12 110 33HXG12-120FT 12 120 551 110 239 239 F13 2 36HXG12-125FT 12 125 436 108 317 317 F13 2 38.5HXG12-150FT 12 150 551 110 287 287 F13 2 48HXG12-180FT 12 180 546 125 317 323 F13 2 56HXG2-100 2 100 171 72 205 210 F13 7 5.6HXG2-150 2 150 171 102 206 221 F13 4 8HXG2-200 2 200 171 111 330 364 F12 7 12.8HXG2-300 2 300 171 151 330 364 F12 7 18HXG2-400 2 400 210 175 330 367 F12 8 25HXG2-500 2 500 241 175 330 365 F12 8 30HXG2-600 2 600 302 175 330 367 F12 8 36HXG2-800 2 800 410 175 330 367 F12 9 50HXG2-1000 2 1000 475 175 330 367 F12 9 60HXG2-1500 2 1500 400 350 345 382 F12 10 93HXG2-2000 2 2000 490 350 345 382 F12 11 120HXG2-3000 2 3000 710 350 345 382 F12 11 180

Gelled Battery HXG Series SpecificationsVoltage: 2V, 6V, 12V Capacity: HXG Series 6V and12V type 33AH~260AH; HXG Series 2V Type: 2V100AH~2V3000AHCharge voltage: Cycle use: 2.30~2.35V/cell; Float use: 2.25~2.30V/cell Charge current: The initial current less than 0.3CA

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WEIDA POWER THE WORLDWEIDA POWER THE WORLD WEIDA POWER THE WORLD

OPzV Series Battery

The OPzV series batteries are the newly products which were developed in middle of 2006. The performances meet the standard DIN40742

Characteristics Applications

Gelled electrolyte, no flow, no leakage or nogradation of sulfuric acid.The positive plate is tubular plate, which caneffectively prevent the active materials fromfalling off.PVC-SiO separator, which is special for gel battery with tiny holes. The separator has highvolume porosity, low electrical resistance andexcellent wettabilityMaintenance-free during the whole service life.Low self discharge rateProof against deep discharge according to DIN43539 T5

Technical parametersEnvironment temperature: -20℃ ~50℃Environmental temperature for 25℃ +5℃best utilization:Float charging voltage: 2.25~2.30V/unitCycle charging voltage: 2.30~2.35V/unitEqualization voltage: 2.35V/unitTemperature adjustment coefficient: -3mV/℃ /unitMax charging current: 0.20C A 10Design service life: 20years(20℃ )Self-discharge rate: less than 40% after 2 year stroage at 20℃Recover performance after The battery can be recharged to 95% of thedeep discharge: rated capacity after 12-hour deep dischargeThe gas recombination efficiency exceeds: Less than 40% after 2-year storage at 20℃

Telecommunication equipmentElectronic instrumentsFire alarm and security devicesUPS power supplySolar power systemWind power system

Model

Voltage Capacity Dimension(mm)

Terminal

Weight

(V) (Ah) Length±2 Width±2 Height±3 Total weight±3 Kg

OPzV2-200 2 200 103 206 355 390 F12 16.5

OPzV2-250 2 250 124 206 355 390 F12 21.5

OPzV2-300 2 300 145 206 355 390 F12 24

OPzV2-350 2 350 124 206 471 506 F12 28.5

OPzV2-420 2 420 145 206 471 506 F12 32

OPzV2-500 2 500 166 206 471 506 F12 37

OPzV2-600 2 600 145 206 646 681 F12 44

OPzV2-800 2 800 191 210 646 681 F12 59

OPzV2-1000 2 1000 233 210 646 681 F12 72

OPzV2-1200 2 1200 275 210 646 681 F12 84

OPzV2-1500 2 1500 275 210 796 831 F12 105

OPzV2-2000 2 2000 397 212 772 807 F12 145

OPzV2-2500 2 2500 487 212 772 807 F12 185

OPzV2-3000 2 3000 576 212 772 807 F12 220

OPzV Battery Series SpecificationsVoltage: 2V Capacity: 100AH to 3000AH

Service life: Designed floating service life 20 years at 20℃ /68o ℉ Designed cycle life more than 1200 cycles at 80% DOD at 20℃ /68 ℉

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OPzS Series Battery

The OPzS series stationary batteries are the newly products which were developed at the middle of 2006. The performances meet the standard DIN40736 and IEC60896-21

Positive plate: Acid-proof bolt:It is a tubular plate that can prevent the It is of a special shape of funnel havingactive material from falling off. The grid the function of filtering acid smog andof positive plate is Pb-Sb multi-alloy retarding flame. It can measure the

Separator: density and temperature of electrolyte. With the combined application of The design life is more than 20 yearsporous rubber and porous PVC, the Ensuring sufficient electrolyte forseparator has a high porosity and good battery dischargecorrosion-resistance

Telecommunication equipmentElectronic instrumentsFire alarm and security devicesUPS power supplySolar power systemWind power system

Environment temperature: -20℃ ~50℃Environmental temperature for 25℃ +5℃best utilization:Float charging voltage: 2.25~2.30V/unitCycle charging voltage: 2.40~2.45V/unitEqualization voltage: 2.45V/unitTemperature adjustment coefficient: -3mV/℃ /unitMax charging current: 0.20C A 10Design service life: 20years(20℃ )

Characteristics

Applications

Technical parameters

ModelVoltage Capacity Dimension(mm) Terminal Weight(Kg)

(V) (Ah) Length±2 Width±2 Height±3 Total weight±3 Size Dry Wet

OPzS2-100 2 200 103 206 355 410 F12 8.5 11.5

OPzS2-150 2 200 103 206 355 410 F12 11 15.5

OPzS2-200 2 200 103 206 355 410 F12 13.5 17.5

OPzS2-250 2 250 124 206 355 410 F12 16 21

OPzS2-300 2 300 145 206 355 410 F12 17.5 22

OPzS2-350 2 350 124 206 471 526 F12 21 28

OPzS2-420 2 420 145 206 471 526 F12 23 32

OPzS2-500 2 500 166 206 471 526 F12 26 33.6

OPzS2-600 2 600 145 206 646 701 F12 31 43

OPzS2-800 2 800 191 210 646 701 F12 42 58

OPzS2-1000 2 1000 233 210 646 701 F12 52 72

OPzS2-1200 2 1200 275 210 646 701 F12 62 84

OPzS2-1500 2 1500 275 210 796 851 F12 71 98

OPzS2-2000 2 2000 397 212 772 827 F12 98 141

OPzS2-2500 2 2500 487 212 772 827 F12 130 183

OPzS2-3000 2 3000 576 212 772 827 F12 157 220

OPzS Battery Series SpecificationsVoltage: 2V Capacity: 100AH to 3000AH

Service life: Designed floating service life 20 years at 20℃ /68 ℉ Designed cycle life more than 1200 cycles at 80% DOD at 20℃ /68 ℉


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Motor Cycle Battery

The WEIDA Motorcycle battery is engineered to protect against seepage andcorrosion, deliver high cranking power, even when the weather’s dealing its worst. It'sthe rugged, reliable and dependable battery is that customers are looking for. The hightech.Power-boosting design, WEIDA Motorcycle battery can provide right battery forright job – that's where it all starts.The industry standard for motorcycles snowmobile and riding mowers, our motorcyclebattery offers high cranking power, nice cold cranking performance, minimal internalresistance, maximum power.With the lead-calcium technology and the AGM used, our Maintenance-free VRLA typemotorcycle battery assume really sealed, Never needs refilling, offer a reallymaintenance-free battery for you.

Non-spillable (no acid leakage).Can be used immediately and not need activation procession.High cranking current for rigors of cold weather starting.Resist vibration damage packs in extra plates.Resist corrosion for longer battery life.Resist damage from gas, oil, impact.

Maintenance-free

Motorcycle Battery Series Specifications

ModelVoltage Capacity Dimension(mm) Terminal Weight

(V) (Ah) Length±1 Width±1 Height±1 Total weight±2 Postion Type Kg

HXMA12-4 12 4 114 70 87 87 3 2 1.53

HXMA12-5 12 5 114 70 107 107 3 2 1.9

HXMA12-7 12 7 151 87 95 95 6 2 2.6

HXMA12-9 12 9 151 87 107 107 6 2 3.1

HXM12-2.5 12 2.5 80 70 105 105 3 wires 1.1

HXM12-3 12 3 98 55 108 108 3 1 1.2

HXM12-4 12 4 114 70 87 87 3 2 1.47

HXM12-5 12 5 114 70 107 107 3 2 1.85

HXM12-5A 12 5 120 61 131 131 3 1 1.85

HXM12-6.5 12 6.5 139 66 102 102 3 1 2.15

HXM12-7 12 7 151 87 95 95 6 2 2.6

HXM12-7A 12 7 148 60 130 130 3 1 2.5

HXM12-7B 12 7 114 70 132 132 3 2 2.6

HXM12-9 12 9 151 87 107 107 6 2 3

HXM12-9A 12 9 137 76 135 135 6 1 2.9

HXM12-12 12 12 152 88 130 130 6 2 3.7

HXM12-14 12 14 151 87 148 148 6 2 4.5


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Terminal Types

Terminal Position Motor Cycle Battery Terminal

Terminals and Position Handling Precautions


Charging and Handling Precautions forWEIDA VRLA Batteries as Following.

Never charge the battery in a sealed container.

Never disassemble the battery.

Never short-circuit battery terminals.

Never incinerate batteries, for they may explode.

Do not press and/or bend the terminals, or overheat them.

Do not mix old and new batteries together, neither

use batteries of different types or brands.

Do not dispose of with household waste.

Be sure to use the specified charger for battery, andfollow the charging instructions correctly.

Be sure to charge the batteries between thetemperatures 0℃ /32 ℉ to 45℃ /113 ℉ .

Be sure to position batteries securely, protectingthem from abnormal shocks and /or vibration.

Be sure to keep sufficient space between batteriesfor ventilation (where possible>10mm).

Be sure to install batteries in a cool and wellventilated place.

The surrounding temperature must remain between20℃ /4 ℉ to 50℃ /122 ℉ during storage.

Recharge the batteries at least every 6 monthsduring storage.

Be sure to consult WEIDA engineers any time youare to use WEIDA VRLA batteries for yourproducts, or preparing your technical specificationsof WEIDA VRLA batteries.

Type A B C D Material

F5 16.5 6 15 16.2 Pb

F6 18 3 19 7 Cu

F7 18 9.6 18 9.5 Pb

F8 26 8 24 8.6 Pb

F9 26.5 10 23 8.5 Pb

F10 26 8.3 23 8.5 Pb

F11 27 8.3 26 9 Pb

F17 12 2 14 5.5 Cu

Type M φ Material

D1 4 10 Cu

F12 8 20 Cu

F13 8 16 Cu

F14 6 14 Cu

F15 8 18 Cu

F18 5 12 Cu

F19 6 16 Cu

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weida power company limited battery.pdf · 2018. 8. 23. · weida power company limited huaxiang...

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