welcome! [] · › pvc, pp, pe, abs, pc, pmma › wood plastic composites (wpc) › glass-fibre...
TRANSCRIPT
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Welcome!
© Greiner Extrusion Group Gerhard Hoffmann 27.02.2018
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© Greiner Extrusion Group 2
Company Greiner / HBM
Smart choice window
What we do best
Global window & door industries 2018
Is uPVC competitive ?
Our route today ::
Success stories
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© Greiner Extrusion Group 3
we are part of….
€ 79
EUR millions
Revenue
11 Locations
791 Employees
5 Countries
€ 1,475 EUR millions
Revenue
134 Locations
9,722 Employees
30 Countries
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© Greiner Extrusion Group 4
We are in:
Building & Construction
Windows & Doors
Technical Profiles
Precision manufacturing
Tooling
Precision manufacturing
Machines
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© Greiner Extrusion Group 5
Representing Greiner in Australia -
Mr. Gary Brown Owner and Founder
Mr. Wolfgang Haberleitner Regional Sales Director
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© Greiner Extrusion Group 6
Extrusion lines
Calibrations Extruders
Full range supplier in profile extrusion
Dies
Co-Extruders
Mixers
Raw material processings
Cooling water preparations
Regrinding equipments
Profile laminating units
Laboratory equipments
Silos
Profile storages
Dryblend handlings
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© Greiner Extrusion Group 7
3D simulations for profiles
Advantage in design › Optimization of inner webs › No trial error › Functional security ...
› Tooling design and manufacture by
Customer wish before …
2,19 kg/meter
2,41 kg/meter
After…
Material flow U-Values Deformation calculations…
F F
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© Greiner Extrusion Group 8
Multilayer Co-Extrusion
› PVC, PP, PE, ABS, PC, PMMA
› Wood Plastic Composites (WPC)
› Glass -fibre compounds
› etc .
Window profiles
Deckings
Static bars
Lightings profiles
Fence profiles
Pool profiles
Special applications in foam
Bay & bow adaptors
Material combinations :
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© Greiner Extrusion Group 9
Company Greiner / HBM
RED.PCE: Post Co-Extrusion product design:
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© Greiner Extrusion Group 10
Wood Plastic Composite
› No food for termites › PP / PE,PVC, Foam, Co-extrusion
› Tooling design and manufacture by
Physical foam density ~ 0,25-0,9 g/cm³
WPC
Plywood
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© Greiner Extrusion Group 11
Technical product design:
Spacer bars Thermal insulation strips Lightning profiles Pool profiles
PC
PC + PMMA
Co-extrusion-UV
PC-2 colour
PC + PMMA
PMMA
PA-reinforced
ABS
PVC + foil
PP reinforced
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© Greiner Extrusion Group 12
Technical product design:
Siding Fences Sea walls Safe bumpers
PP / HDPE
Co-extrusion TPE
PVC
PVC-reinforced
PVC
PP / PE
Foam
Co-extrusion
PVC
ASA
Co-extrusion
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© Greiner Extrusion Group 13
Technical product design:
Cable ducts Rain gutters Partitions for animals Cladding
PVC
ASA
Co-extrusion
PVC
Co-extrusion
PVC
ASA
Co-extrusion PMMA
PVC
PC-ABS
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© Greiner Extrusion Group 14
Aluminum goes plastic
Advantage in design › Optimisation of inner webs › No trial error
› Tooling design and manufacture by
Smoke extraction vents
…the problem… …the solution … jumping test
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© Greiner Extrusion Group 15
And NEW solutions , Example : glass fibre with uPVC
› PBT-blend with glass fibre reinforced
› Replaces steel reinforcements
› Tooling design and manufacture by
Ultradur®
Isolation foam
Vineyard post Grape vine trellis
Window applications
Ultradur®
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© Greiner Extrusion Group 16
Dry static bonding solutions in extrusion
Advantage in design
› Replacement of steel reinforcement
› Long-term stability › Security glazing
› Tooling design and
manufacture by (Patent pending) Bonding tape
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© Greiner Extrusion Group 17
Company Greiner / HBM
Smart choice window
uPVC
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© Greiner Extrusion Group 18
› … a window with best price / insulation ratio?
Smart choice window
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© Greiner Extrusion Group 19
› A window, resistant to salt atmosphere …
Smart choice window :
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© Greiner Extrusion Group 20
› A window that is termite proof …
Smart choice window :
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© Greiner Extrusion Group 21
› A window that is UV resistant
Smart choice window
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© Greiner Extrusion Group 22
› A window material that requires hardly any maintenance…
Smart choice window :
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© Greiner Extrusion Group 23
Impossible ….
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© Greiner Extrusion Group 24
› A window made of uPVC ….
No...:
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© Greiner Extrusion Group 25
Fire resistant BAL 40
Highly smudge-resistant
Rain impact proof
Chambers reduce sound
Low impact on the environment
100 % Recyclable
Convincing long lifecycle
Security features Welded joints
uPVC huge
Green product
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© Greiner Extrusion Group 26
uPVC, not only in white colour !
Painted Foiled Co-extruded Embossed in the die Coex colour with masterbatch Foiled
Foiled Plywood foiled Aluminum clipped
Acrylic coated
Aluminum foiled Foiled
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© Greiner Extrusion Group 27
Global window & door industries 2018
Latin America 69m doors & windows
Middle East & India 197m doors & windows
Asia Pacific 75m doors & windows
Africa 95m doors & windows
USA & Canada 100m doors & windows
China 233m doors & windows
Europe inc.Russia 124m doors & windows
and other sources
0,35 billion
0,57 billion
0,89 billion
1,36 billion
1,39 billion
1,75 billion
1,22 billion
to reach 900 million units
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© Greiner Extrusion Group 28
Big Potential
270 million units until 2023
200 million units sold 2017
So still 700 million windows are NOT in PVC …
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© Greiner Extrusion Group 29
PVC Aluminum Hybrid Wood
57.9% 17.9% 9.3% 14.9%
Italy 37 %
Spain 70 % Sweden 70 %
Finland 72%
Norway 73 %
Austria 58 %
Germany 61 %
The best frame materials in Europe
Wood / Aluminum
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© Greiner Extrusion Group 30
Aluminum dominated market
uPVC fenestration systems in Spain:
62% 2%
7%
29%
Aluminum
uPVC
Timber
Steel
7 million units
Year 2014
20,5 million units in 2007 (2008-2014 economic crisis)
Population 2017 = 47 million
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© Greiner Extrusion Group 31
Refurbishing market in Spain – Year 2017
22%
60%
16%
2%
Aluminum
uPVC
Timber
Others
Up to 60 % are replaced with uPVC windows !
69,3 million units potential to be replaced in the next years
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© Greiner Extrusion Group 32
Passive house technology in
Uf = 1.0 W/m²K
Ug = 0.6 W/m²K
Uw = 0.8 W/m²K
Saving of 1,226 liter oil and 3,941 kg CO2 emission/year compared to European windows of the 80ies
Ug = 0.6 W/m²K
Uf = 1.2 W/m²K
Uw = 0.8 W/m²K
Tilt & turn 1 x 1.5 m
Aluminum uPVC
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© Greiner Extrusion Group 33
Aluminum dominated market
uPVC fenestration systems in India :
55%
2%
22%
21%
Aluminum
uPVC
Timber
Steel
Year 2003
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© Greiner Extrusion Group 34
Aluminum dominated market
uPVC fenestration systems in India :
53%
17%
19%
11%
Aluminum
uPVC
Timber
Steel
Year 2016
~ 12 million
Sold window units
No. 1 company
Installed 2 million uPVC windows in the last years …
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© Greiner Extrusion Group 35
We know India like this
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But there is a plan, „smart cities …“
X 100
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Reasons of uPVC growth in India
Government initiatives to develop affordable housing
Growth in residential units
Government initiative of energy conservation
Consumers have been largely unaware of the benefits of uPVC
Windows are no longer „ plug -ins “ for holes in the wall
Energy efficiency + insulation will be driving force
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© Greiner Extrusion Group 38
Insulation : a topic in Australia ?:
85 % of windows installed in Australian
homes are still single glazed !
U-value ranges from 3.5 -7.0 W/m²K
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© Greiner Extrusion Group 39
Windows 25 %
Floor 15 % Draughts 20 %
Walls 30 %
Roof 15 % 0.20 W/m²K
0.28 W/m²K
0.35 W/m²K
1.30 W/m²K
1.30 W/m²K
U-value max EnEV
Energy requirements Europe
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© Greiner Extrusion Group 40
Material comparisons :
Frame material:
Density:
Tensile strength :
E-Modulus :
Thermal conductivity :
uPVC 1.4 g/cm³ 70 MPa 3 GPa 0.1 W/mK
Timber 0.7 g/cm³ 80 MPa 12 GPa 0.1 W/mK
Aluminum 2.7 g/cm³ 250 MPa 70 GPa 170 W/mK
Steel 7.8 g/cm³ 400 MPa 210 GPa 40 W/mK
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© Greiner Extrusion Group 41
Uf value of frame materials
Timber frame
Aluminum frame
with thermal break (polyamid 25 mm)
2.3 W/m²K
2.2 W/m²K
5.9 W/m²K 2.3 W/m²K
uPVC frame
2.0 W/m²K 2.7 W/m²K
hardwood 50mm
without thermal break
1-chamber 2-chamber 3-chamber
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© Greiner Extrusion Group 42
Comparison and selection chart
Passive house window
Uw = 0.8 W/m²K
EnEV 2014
Uw = 1.3 W/m²K Price potential !
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© Greiner Extrusion Group 43
~€ 60,- in India / Brazil / Chile
~€ 70,- in South East Asia
~€ 85,- in South Africa
~ € 90,- in Argentina
~€ 209,- in Australia
Pricing : is uPVC competitive ?
~€ 40 uPVC ,- production costs ! Casement 35mm uPVC 1.5m²
Casement aluminum selling price 1.5 m²
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uPVC is absolutely competitive !!!
Great opportunity against aluminium windows!
› Best price / insulation ratio › Best resistance to salt
atmosphere › Insect proof › Low-maintenance
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Company Greiner / HBM
Success stories figures :
› 714 designed and sold profile developments (8,500 - 9,000 profile types)
› 25,000 sold extrusion tools
› 4,200 sold extrusion lines
› 292 sold turn-key projects
Worldwide …
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© Greiner Extrusion Group 46
Brazil
› 3,600 to . of PVC profile/year
› 5 Extrusion lines
› Cooperation with Greiner since 1999
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© Greiner Extrusion Group 47
Argentina
› 4,500 to. of PVC profile/year
› 6 Extrusion lines
› Cooperation with Greiner since 2012
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© Greiner Extrusion Group 48
India
› 5,000 to. of PVC profiles/year
› 7 Extrusion lines
› Cooperation with Greiner since 2005
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© Greiner Extrusion Group 49
Poland
› 9,000 to. of PVC profiles/year
› 12 Extrusion lines
› Cooperation with Greiner since 2011
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© Greiner Extrusion Group 50
Spain
› 18,000 to. of PVC profile/year
› 10 Extrusion lines
› Cooperation with Greiner since 2013
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© Greiner Extrusion Group 51
Algeria
› 25,000 to. of PVC profiles/year
› 19 Extrusion lines
› Cooperation with Greiner since 2011
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© Greiner Extrusion Group 52
Turkey
› 35,000 to. PVC profiles/year
› 14 Extrusion lines
› Cooperation with Greiner since 1997
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© Greiner Extrusion Group 53
Uzbekistan
› 62,000 to. of PVC profiles/year
› 48 Extrusion lines
› Cooperation with Greiner since 2004
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© Greiner Extrusion Group 54
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© Greiner Extrusion Group 55
Shaping the future proverb …
IF YOU THINK YOU ARE TOO
SMALL TO MAKE A DIFFERENCE,
YOU HAVEN`T SPENT A NIGHT
WITH A MOSQUITO.
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© Greiner Extrusion Group 56
Gerhard Hoffmann