welcome to phoenix contact contact industrie40.pdf · cloud, data, software process industry...
TRANSCRIPT
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WELCOME to Phoenix Contact
Anja Moldehn
Senior project manager Industrie 4.0
Corporate Marketing
Phoenix Contact
Blomberg Phoen
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About Phoenix Contact
Industrie 4.0
Visit of production
Agenda Industrie 4.0
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Industrie 4.0 - WEB
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Industrie 4.0 - WEB
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About us
PHOENIX CONTACT
A privately held company
founded in 1923
that is financially independent.
A world market leader in
industrial connection technology
and automation.
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Headquarters and Competence Center
Headquarters Blomberg/Germany
Innovation Center Electronics, Bad Pyrmont/Germany
Group Center of Competence, Harrisburg/USA
Group Center of Competence, Nanjing/China
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Employee/turnover development
Continuous growth
Turnover in billion
€ 2.20
16,500 employees
worldwide
million
€
Distribution of turnover
Germany
25%
International
75%
5.0006.0007.0008.0009.00010.00011.00012.00013.00014.00015.00016.00017.00018.00019.00020.00021.00022.00023.00024.00025.000
400500600700800900
1.0001.1001.2001.3001.4001.5001.6001.7001.8001.9002.0002.1002.2002.3002.4002.500
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
Distribution of turnover
25% 75%
Germany International
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Corporate structure
Core Business Areas
Device
Connectors
New business fields
E-Mobility, Innovation Ventures,
Additive Manufacturing...
Industrial Components
and Electronics
Industry Management
and Automation
Group Functions
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Device Connectors
Core Business Area
Innovative connectors for
the reliable transmission of signals, data, and power
as well as modular electronics housings for
designing cutting-edged device solutions
Translation of customer-specific requirements into
innovative and trendsetting solutions
PCB blocks and
connectors
Electronics housings Connectors for
field devices
Global
network
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Industrial Components and Electronics
Core Business Area
Products, systems and solutions
for the efficient construction and safe operation
of control cabinets and systems
Terminal blocks Field cabling and
industrial connectors
Marking, tools and
mounting material
Interface technology
and switching devices
Surge protection and
circuit breakers
Power supplies
Global
network
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Industry Management and Automation
Core Business Area
Controllers,
I/O systems
HMIs,
IPCs
Network
technology
Safety,
security
Cloud, data,
software
Process industry
Factory automation
Energy
Infrastructure
Vertical Market
Management and
Services
Expertise in solutions,
applications and products
Global
network
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Global presence
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Evolution of manufacturing
The world is becoming more
digital, intelligent and flexible.
Initiatives such as Industrie
4.0 in Germany, the
Industrial Internet
Consortium in the USA
or China Manufacturing 2025
are providing the first
responses to the question of
how digitalization will affect
our surroundings.
Mechanical
production
Work-piece
production
PLC-based
automation
Le
ve
l o
f co
mp
lexity
End 18th Century Begin 20th Century Begin 1970s
Intelligent
networked
automation
Today
Challenges today: Digitalization in industry
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From the hierarchy to the Industrial Internet
Challenges today: Digitalization in industry
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Industry 4.0 effects 3 dimensions
Source: ZVEI nach PwC
Smart Services
Smart Factory
Smart Plant
Smart Products
Smart Systems
New business
models
Digitization of the
product & service
porfolio
Digitization & integration
of value-added chains
Internet of Things and
Services
Challenges today: Digitalization in industry
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The intelligent production of tomorrow
The intelligent production of tomorrow and todays benefit
Phoenix Contact is converting the sometimes abstract advantages
of Industrie 4.0 into practical areas of action.
• Consistently digitally described • Communicative and secure
• Autonomous and adaptive • Easy to install
• Easy to operate • Resource-efficient
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Standard Variants Variants
Product
variance in future
Actual costs
Costs in future
Lot size
source: WZL, RWTH Aachen, Phoenix Contact Maschinenbau
Increasing customer demands
Challenges today: Digitalization in industry
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What will change in our production?
Phoenix Contact
Customer‘s wish
Vertical integration of business processes
for the manufacturing of individual products
Delivery
Configurator
Online shop
ERP (Enterprise Ressource
Planning)
MES (Manufacturing
Execution system)
Machine control system
PL
M P
roduct
lifecycle
managem
ent
Automated parametrization
Complete digital
product description
Optimal
shopfloor scheduling
Automated generation
of production orders
Transparency about
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The intelligent production of tomorrow and todays benefit
Autonomous and adaptable - today
Challenge
Individual production of a batch size of 1 of the MINI Analog
signal conditioners.
Implementation
The freely parameterizable process cells produce individual
signal conditioners according to customer requirements.
The system works very efficiently based on the consistent
material flow in the process chain and due to very short
changeover times.
Result
Small batch sizes can already be manufactured at the same
cost as mass production. The intelligent and autonomous
production system is economical over the long term.
Minimum set-up times for
high flexibility
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Consistently digital descriptions - today
Challenge
Complex injection molding tools are used to manufacture
sophisticated plastic parts, which need to be ready in ever
shorter time frames.
Implementation
Data is consistently used to optimize processes. Digital
boards provide the information needed for upcoming
decisions. Augmented reality, computer-assisted
augmentation of reality, also helps to produce the tools.
Result
To carry out fully automatic production in the future, and
thereby save time and costs, tools and processes are
described fully digitally.
Augmented reality supports the
manufacture of injection molding
tools
The intelligent production of tomorrow and todays benefit
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AR in tools shop and building automation
The intelligent production of tomorrow and todays benefit
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Digital Twin
Backbone of Industrie 4.0
Digital Article
Marking
Color
Test
instructions
Layout references
Packaging
Instruction
Product
description
- Function
- Feature
- Parameter
- …
Dimensions
Part list Specific
assembly parameter
Serial no.
approbation
Print layout
Assembly
instruction
Labeling
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The new era of automation
Digitalization as a driver for new business models
Comprehensive and coordinated
automation system suitable for practically
all industrial fields of application.
Maximum openness and flexibility, simple
adaptation to changing requirements.
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Digitalization as a driver for new business models
Industrial cloud computing allows
companies to process and access the
growing amount of data and then
use this to optimize the entire value
added chain.
Proficloud provides integrated
cloud solutions tailored to your needs:
from the platform, to connectivity, right
through to cloud services.
Industrial cloud solutions
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PROFICLOUD - enables IoT-business models
PaaS (Plattform as a Service)
SaaS (Software as a Service)
IaaS (Infrastructure as a Service)
Digitalization as a driver for new business models
Developer
Kit
Hosting
3rd parties
Processing &
using
Models &
algorithms
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Virtual
Ressources
Third party
Devices
Internet
Services
Database
Global
Access
Integration of smart devices and services
Digitalization as a driver for new business models
Big Data Predictive
Maintenance
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„Please refill
parts“
„Internet of Things“ with PROFINET
001 Empty Alert
SmartWatch
Integration of smart devices und services
Cloud
Coupler Cloud
Coupler
Cloud
Coupler
Digitalization as a driver for new business models
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Use Case: Connection to SAP Hana Cloud
SAP ERP / S/4 Hana
Module
SAP Hana Cloud
Plattform (HCP) SDK4J
Cloud Connector
e.g. Operational
Data Service
Digitalization as a driver for new business models
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PROTIQ GmbH – a PHOENIX CONTACT Startup
Digitalization as a driver for new business models
Platform for additive manufacturing
Entire transaction via web platform
Broad technology coverage (plastics,
steel, copper)
USP: Polyamide 6, highly conductive
copper
Throughput time: 2 days
(upload – production – delivery)
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www.protiq.com
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The German platform „Industrie 4.0“
Working Groups
WG 4: Regulatory framework
Phoenix Contact is member in 4 working groups
WG 1: Reference Architecture & Standards
WG 2: Research & Innovation
WG 3: Security of linked systems
WG 5: Labour, training, education
Objective Steering committee
• Strategy development
Member: Roland Bent, CTO Phoenix Contact
How to start Industrie 4.0?
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With almost 100 years of experience, we are ideally placed to take the digitization
of our world and turn it into the intelligent production of tomorrow.
Your partner in digitization
Our experience leads to your success
Experience in machine
building Process expertise in
production
Products for intelligent
automation
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