welcome to spirax sarco - circle 2 success · external view of spirax-sarco engineering solutions...
TRANSCRIPT
Welcome to Spirax Sarco
• Brief History of Spirax Sarco Engineering Ltd
• UK Supply Overview
• Tour
Brief History of Spirax Sarco
Engineering
External View of Spirax-Sarco Engineering
Solutions provider to many industries in many countries – Robust business model
Track record of profit growth
FTSE 100 company
Moved from 160 to top 100 in past 6 years
2018 Sales approaching £1.5bn
2018 Profit over £265 million
No.12 on the UK most admired companies to work for in 2018
Spirax-Sarco Engineering plc voted top of its sector in the Britain’s Most Admired Companies (3rd year running)
ROSPA Gold award 2018
Share Price
Steam
SSE plc is made up of three distinct businesses
Steam is a Global Business
Operating Companies (45)
Sales Offices (150+)
Distributors (50)
Manufacturing Sites (3)
Development/design &
Manufacturing Sites (6)
Steam Business serves Diverse Range of Industries
Spirax Sarco
Engineering revenue
by sector
Revenue by sector
Steam solutions are also diverse, to fit the range of needs
Solutions built for our customers applications
– one stop shop for steam system
Broad range of products & solutionsPressure
control
Flowmetering
and monitoring
Temperature
control
Boiler
controlsHumidity
control
Boiler
blowdown
Steam
trapping
Feedwater
conditioning
Pipeline
ancillaries
Condensate &
heat recovery
Boiler
Condensate
Steam
We deliver the most
comprehensive range of
products for the steam
and condensate loop
through our global
network of steam
experts.
Where we play and some of our Customers
UK Supply Overview
Area denotes relative factory output
Brazil
Argentina
MexicoChina
IndiaFrom 2016
USAFrance
UK
Italy
Spirax Sarco manufacturing network
Global supply co-operation:
• Purchasing
• Footprint strategy
• Cost reduction
• Best practice knowledge sharing
EMEA 60%
Asia Pacific
30%Americas 10%
UK Supply
Manufactures 30% of Spirax Steam Business turnover
Exports 85% of total output.
Distributes to over 70 countries
(UK Sales 15%)
UK Supply - Distribution
UK Supply – Cheltenham site
R&D
Assembly &
Test
Engineered Systems
&
Fabrication
Component
Manufacturing
South
NorthFinished Goods
W/House
Clean Steam Business
Unit
Component
Manufacturing
Delivery Tunnel
Goods Receiving
Bay
UK Supply• 3.5 week order book
• 23,000m² building area
• 580 employees
Assembly• 5 value streams
• 31 assembly lines
• 150 product groups
• Over 35,000 finished product part
numbers
• 12,000 component part numbers
Distribution• 3,000 parts stocked
• 320 tonnes per month
shipped
• Over 70 countries supplied (45 Operating Companies)
Machining• 100+ CNC machine tools
• 4,600 component part numbers
• 9.1 million components per year
Engineered systems• 10 coded welders
• 750 engineered systems per year
• 300 bespoke systems per year
UK Supply – Key Data
Valves (125,000 units per year)We manufacture 3 primary ranges –
• Isolation valves
• Pressure reducing valves
• Safety Valves.
Condensate pumps (8,000 units per year)Condensate pumps are designed to remove and assist in the recovery of
condensate to the boiler house.
Steam traps (500,000 units per year)We manufacture an extensive range of steam traps to remove
condensate and air from a system and return it to the boiler house,
maximizing energy use.
UK Supply – Product Range
Flow metersFlow meters measure the flow of a range of fluids including steam, gas,
water and air, enabling customers to find ways to save energy and
money.
Boiler controls and instrumentationLevel probes measure the level of water in tanks and steam boilers. The controls
take signals from the probes and provide customers with vital data about their
systems.
Engineered systems and fabricationOur engineered systems team develop tailor-made packages for our customers
as well as fabricating standard products such as manifolds, vent heads, de-
superheaters, blowdown vessels and feed tanks.
UK Supply – Product Range
Clean Steam
Product
Manufacturing
Clean room standard:- PPE requirement for staff and visitors:-
Typical Products:-Facility Image:-
Key Points:-
• Unit B converted to a
dedicated clean steam
manufacturing facility.
• Dedicated Raw material
storage.
• Dedicated machining facility.
• High level component
finishing and cleaning prior
to entry to clean room.
• Assembly and testing
carried out in a clean room
to ISO7 cleanliness
standard.
• Dedicated packaging area.
UK Supply – Dedicated Clean Steam Facility
Facility Launched – March 2016.
UK Supply – Dedicated Clean Steam Machining Facility
UK Supply – Dedicated Clean Room Assembly
Steam Product
Manufacturing
CNC bar lathesFlexible machining centres
Specialist machines Cleaning/Finishing
South - Component Manufacture
• Our policy is to have a highly flexible machine shop to complement our
complex component requirement of high variation, low volume production.
• This allows us the capability to be agile to meet our customer requirements.
UK Supply – Lean Manufacturing Management
• Visual management is used extensively across the
business to monitor performance and drive
continuous improvement
Component storage
Paint facilities
Meter calibration rigs
Steam trapsLogistics tunnel
Services distributionNorth - Assembly
North – Assembly Layout
• Clear and logical flow of parts
• Stockholding close to assembly line
• Integrated flow lines (e.g. valves all together)
• Support staff co-located adjacent to production
Tour
Circle 2 Success Tour Plan 13th June 2019
General information
25 visitors
Circle 2 Success
Tour 1015 - 1115
Tour of site
Will split in to 4 Groups starting at different start points but covering same areas.
PPE and Safety brief will be conducted by Greg prior to the tour starting.
Paul Oakley Greg Godfrey-Williams James Pugh Paul Milden
Group 1 Group 2 Group 3 Group 4
Mick Hurst – Areca Design Robert Games – Albright IP Claire Maddock - Eurollink Emma Bradshaw – Logical Utilities
Martin Smith - AGD Ian Woodley - Stilo Jonathan Brew – HCR Law John Bailey - Natwest
Mike Burton - Neopearl Andrew Stark – National Star Alex Caluori – BG Solutions Paul Nicholls - drp
Kevin Gates - Neopearl Justine Garbutt - FLI Angela Edwards – Circle 2 Success Chris Smith – Logical Utilities
Rachel Marsh – Clarkson Evans Baus Patel - FLI Stuart Mico – Midland Communications Suzanne Hall-Gibbins – Circle 2 Success
Darren Boyce – Prima Dental Andy James - FLI Ed Mawle - Investec Dave King - Utility Warehouse
Tour Guides are: Paul Oakley, Greg Godfrey-Williams, James Pugh, Paul Milden.
Tour Groups
• Wear high-viz jackets
• Stay with your group & tour guide at all times
• Stay within the marked gangways in the factory
• Avoid handling products; they may be hot or have sharp
edges
• Stand clear of forklift trucks operating around the factory
• No planned fire drills today
• If alarm sounds exit the factory, following your tour guides
through the nearest FIRE EXIT
• Your tour guide will bring you back here safely at the end
• Please feel free to ask questions
Manufacturing Tour