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Welcome to the Johnson Space Center/White Sands Test Facility Test Evaluation and Support Team 2 (TEST2) Industry Day August 27, 2014 Ramada Palms de Las Cruces 8:30am 1

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Welcome to the Johnson Space Center/White Sands Test Facility

Test Evaluation and Support Team 2 (TEST2) Industry Day

August 27, 2014Ramada Palms de Las Cruces

8:30am1

Welcome to the TEST2 Industry Day

David TellezContracting Officer

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AgendaSpeaker Subject

David Tellez

Contracting OfficerWelcome to Industry Day/Introductions

Jose Garcia, Deputy Director

Office of ProcurementWelcome

Charles T. Williams, Small Business Specialist, Office of Procurement

Welcome

John McManamen, Manager

White Sands Test FacilityOrganization Vision and Objectives

David Tellez

Contracting OfficerCurrent Contract Overview

Jason Noble

Procurement Development Team (PDT) Chair

Technical Overview

David Tellez

Contracting OfficerProcurement Schedule and Question/Answer

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Disclaimer• These slides are for information and planning

purposes only. No solicitation exists at this time

• This presentation shall not be construed as a commitment by the Government or as a comprehensive description of any future requirements

• If a solicitation is released, it will be synopsized in the FedBizOps website and on the NASA Acquisition Internet Service (NAIS)

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• Promote competition on the proposed acquisition

• Develop industry understanding of the Government’s current vision and objectives

• Provide industry with the opportunity to meet with the Government early enough in the procurement process to provide input into the TEST2 procurement strategy

• Offerors shall submit questions and comments electronically via the TEST2 website. The Government will respond officially to all questions submitted by posting them to NAIS and the TEST2 procurement websites

Goals of Industry Day

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Responses to Questions

• Verbal questions will be answered during Industry Day. Responses to verbal questions will not be considered official. The Government expects that verbal questions received from Industry will be followed up in writing

• Questions submitted in writing will be answered and posted to the procurement website and will be considered official responses. If a difference exists between verbal and written responses to questions, the written responses shall govern

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Welcome

Jose Garcia, Deputy Director Office of Procurement

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Welcome

Charles T. Williams, Small Business Specialist

Office of Procurement

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Industry Assistance Office Contact Information

• Charles T. WilliamsSenior Small Business Specialist (281) 483-5933

• Main phone number: (281) 483-4512

• All emails should be sent to: [email protected]

• Location:Building 1, Suite 453

• Address:NASA Johnson Space Center, Industry Assistance Office Mail Code: BA2101 NASA ParkwayHouston, TX 77058

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Vision and Objectives

John McManamen, ManagerWhite Sands Test Facility

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NASA Vision and Mission

Vision:

We reach for new heights and reveal the unknown for the benefit of humankind.

Mission:

Drive advances in science, technology, aeronautics, and space exploration to enhance knowledge, education, innovation, economic vitality, and stewardship of Earth.

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Johnson Space Center Organization

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Reports to JSC Director

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JSC 2.0

The purpose of JSC 2.0 is to:

Advance human spaceflightby being lean, agile andadaptive to change.

Only by doing that, will we make possible future exploration missions leading to a mission to Mars. And possible, not just because we solve many exciting technical and operational challenges, but because we figured out how to do it in a way that::

• Fits a budget that the Administration and Congress are willing to provide,• Makes best use of every person we have,• Leads to smart decisions about roles for commercial and international

partners, and • Engages the public.

JSC 2.0All of the aforementioned translate into a “new way of thinking and doing business” that extends to the focus of the TEST2 contract:

• Innovation with the goal of increasing efficiency and cost effectiveness

• Business agility – being adaptive to change and working with our customers to focus efforts where needs are greatest (even as those needs evolve and change)

• Green initiatives – in technology and products we use, and the processes we employ

• Emphasis on innovative ways to fulfill requirements – becoming “lean and agile”; no longer having a “standing army” that the Government cannot afford to maintain 14

JSC VISIONJSC VISION Lead a global enterprise in human space exploration that is sustainable, affordable, Lead a global enterprise in human space exploration that is sustainable, affordable, and benefits all humankindand benefits all humankind

JSC MISSION JSC MISSION Provide and apply the preeminent capabilities to develop, operate, and integrate human Provide and apply the preeminent capabilities to develop, operate, and integrate human exploration missions spanning commercial, academic, international, and US government exploration missions spanning commercial, academic, international, and US government partnerspartners

Exploit the ISS as a cornerstone of human exploration

Enable commercialization of LEO

Extend human exploration beyond LEO

Leverage ISS experience to lead international community participation

Guide development of Global Exploration Roadmap

Champion international participation in the development of exploration capabilities

Lead through innovative technical and business management practices

Lead by Fully engaging the human spaceflight team

Intertwine JSC in mutually beneficial partnerships

Inform, educate and engage all generations to advance exploration

Strategically communicate JSC’s relevance

http://strategicplan.jsc.nasa.gov/ 15

WSTF Vision and MissionVision:WSTF is an investment in America’s space exploration future and the model of excellence: learning from yesterday, performing today, preparing for tomorrow. We strive to be the world’s leading Test and Evaluation Facility as we accomplish our mission.

Mission:Provide the expertise and infrastructure to test and evaluate spacecraft materials, components, and propulsion systems to enable the safe exploration and use of space.

• Accomplished with JSC 2.0 initiatives

• Innovation• Lean and agile• Adaptive to change

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WSTF Location

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WSTF Background

• Constructed 1962-64 to Support Apollo Project

• Component Facility of NASA Johnson Space Center

• Occupies 28 square miles of the SW Corner of White Sands Missile Range (WSMR)

• Average Annual Budget for past 4 years ~$60M

• 64 NASA and 535 Contractor Personnel

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WSTF Background (cont.)

• Large Buffer Zone and Controlled Remote Property for Hazardous Testing

• Moderate Desert Climate Ideal for Year-round Testing

• Low risk area for Tornado, Earthquake, Hurricane (flash flood risk), Winter Weather

• Environmental Permits in Place for Hazardous Testing

• Synergistic Co-Location with ADF-SW and WSC (TDRSS ground terminals)

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WSTF Core and Enabling Capabilities

Core:• Rocket Propulsion Testing and

Evaluation

• Oxygen Systems Testing and Analysis

• Propellants and Aerospace Fluids Testing and Analysis

• Hypervelocity Impact Testing

• Composite Pressure Systems Testing and Analysis

Enabling:• Component services (precision cleaning,

NBIC Valve repair)

• Machining and Welding Fabrication

• Calibration laboratory

• Engineering design and analysis

• Heavy equipment and lifting devices20

WSTF Org Chart

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Recent WSTF Customer Base

  

NASA Programs and Projects•International Space Station•Multi-Purpose Crew Vehicle/Orion•ExtraVehicular Activity (ISS/CxP)•Space Launch System•NASA Commercial Crew•NASA Engineering Safety Center•NASA Sounding Rocket Program•James Webb Space Telescope •Resolve

Other Governmental•Missile Defense Agency•Department of Energy•Department of Transportation•Army – White Sands Missile Range•Navy - NAVSEA•Air Force – HAFB/KAFB/HILL AFBEuropean Space Agency

Private Industry•Boeing•Aerojet Rocketdyne•Orbital Sciences•Space X•Blue Origin•Virgin Galactic•Wendell Hull and Associates•Raytheon•Carleton•Pacific Consolidated Industries•Invocon•In Space LLC•Hamilton Sunstrand•Lockheed-Martin•Scaled Composites

Over the last few years WSTF has supported the following:

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WSTF TEST2 Objectives

Continue to support all current and future NASA programs for space transportation and human space flight, as well as other Federal agencies and commercial customers

Maintain an injury free workplace and continue to maintain OSHA Voluntary Protection Program (VPP) participation for all contractors

Maintain Environmental Compliance, actively pursue pollution prevention and conservation, and assist in the cleanup of site contamination due to historic activities

Proactive management of operations by anticipating potential issues and providing contingency plans

Engineering and scientific excellence Flexibility to meet dynamic technical challenges and schedule

demands

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Current Contract Overview

David Tellez, Contracting Officer

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Industry Day Overview

• The purpose of this Industry Day is to help industry understand the Government’s existing requirements and vision for the TEST2 contract

• Clarifications concerning the way in which we conduct business today will be answered during the Question and Answer period

• A copy of this presentation will be posted on the TEST2 website at: http://procurement.jsc.nasa.gov/TEST2

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Current Contract Overview

• Contract Number: NNJ11HA02C• Prime Contractor: Jacobs Technology• Contract Type: Hybrid CPAF/FFP IDIQ• Period of Performance: May 1, 2011 – April 30, 2016

• Tasks currently provided on contract include: propulsion testing, propellants and aerospace fluids, materials and components testing, remote hazardous testing, hypervelocity impact testing, flight hardware processing, precision cleaning, component refurbishment, machining, training, quality, safety and health, facility maintenance, communication systems, construction management, and emergency services (fire, EMS, dispatch, and emergency preparedness)

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Proposed Contract

• Solicitation Number: NNJ14522358L• NAICS Code and Size Standard

‒ The NAICS Code is 541712‒ The size standard is 1000 employees

• Period of Performance is TBD• Potential Contract Types: CPAF, FFP, CPFF, CPIF• Location: 12600 NASA Road, Las Cruces, NM 88012

• In accordance with FAR 16.301-3(a)(3), a cost-reimbursable contract may only be used when the contractor’s accounting system is adequate for determining costs applicable to the contract or order.  This requirement also extends to subcontractors performing under a cost-reimbursable subcontract.

• Offerors should review Chapter 8 of the DCAA Audit Manual to determine if they are subject to full or modified Cost Accounting Standards (CAS) coverage and if they require an adequate Disclosure Statement prior to award.  The link is:  http://www.dcaa.mil/cam/Chapter_08_-_Cost_Accounting_Standards.pdf.

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Special Consideration

NOTE TO PROSPECTIVE OFFERORS

Prospective offerors are reminded not to contact incumbent personnel (either directly or through electronic means) during duty hours or at their place of employment, as such contacts are disruptive to the performance of the current contract

Technical Overview (Current Contract)

Jason Noble, PDT Chair

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NASA Technical Offices at WSTF

• Propulsion Test Office

• Materials and Components Laboratories Office

• Technical Services Office

• Facility Engineering Office

• Safety and Mission Assurance Office

• Environmental Office

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Propulsion Test Office

• Examples of work performed:

Minuteman Qualification Firing

LOX Methane Engine Test

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CCiCap Thruster Test

Propulsion Test Office Propulsion systems testing, with unique test expertise in hypergolic

propellant handling and training Propulsion-Related Test Projects are performed on flight and ground

support equipment (GSE) for functionality, fluid compatibility, anomaly investigation, development, qualification, and acceptance Maintain and operate several altitude simulation systems including, three

chemical steam generators, diesel fired boilers, and mechanical vacuum pump system

Maintain propellant handling expertise to support rocket engine testing, remote launch facilities and operations associated with propellant and fluid systems

Design, fabricate, develop, test, and qualify flight hardware, GSE and test support equipment in support of major NASA programs

System/Facility Upgrades are performed to support a specific project or extend a capability

Maintenance and Repair of test facilities

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Materials and Components Laboratories Office

Examples of work performed:

High Energy Blast Facility

Propellant Testing

Titanium Alloy Burning in 8 psia Oxygen

Hypervelocity Impact Test Laboratory

Composite Pressure Systems

Testing and Analysis

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Materials and Components Laboratories Office

Determination of the ignition and combustion properties of propellants or other hazardous fluids and materials compatibility and component functionality testing with these fluids

Testing of flight components and ground support equipment to determine life cycle issues including acceptance testing and qualification testing of flight hardware and testing of composite pressure vessels

Hazardous fluid assessment and explosive hazard assessment with solid, cryogenic, and hypergolic propellants

Investigations of the effects of increased oxygen concentration and pressure on the ignition and combustion properties of materials and components

Hypervelocity impact testing to evaluate hazards of low-Earth orbit micro meteoroid and orbital debris environments to spacecraft hardware

Development of new and improved safety guides and standards for oxygen, hydrogen, and other propellants

Development and instruction of courses related to propellant safety and composite pressure vessel inspection 34

Technical Services Office

• Examples of work performed:

Industrial and Scientific Imaging and

Documentation

Measurement Standards and Calibration Lab

Precision Cleaning of Flight Critical Items

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Technical Services Office

Manufacturing -Machining and Welding

Design & Analysis of Pressure

Systems

Valve Repair Facility

- Examples continued

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Technical Services Office - Examples continued

Flight Critical System Components Refurbishment

Critical Flight

Hardware Assembly

Flight Hardware Production

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Technical Services Office

Photo/Video/Technical Publications•Test data – photos and video

• Includes high speed video – up to 2,000,000 frames per second

• Infrared video and ultraviolet/infrared photography

• Borescope imaging• Test system photo/video –

including personnel certified to operate in totally encapsulated suits.

•Test Reports and Presentation – customer requirements along with other venues such as AIAA, ASME, etc.•High speed duplication

 Clean room / Valve Shop•Contaminated Hardware•Precision Cleaning•Materials Compatibility•VR for precision cleaned relief devices•Hydrostat up to 40,000 psi 

Calibration•Currently Z540.1 complaint. Working toward Z540.3•Mechanical calibration – pressure, vacuum, temperature, force, flow, physical dimensions•Electrical – voltage, current, frequency, phase modulation, RF power, microwave attenuation, vibration•Includes adjustment and repair of this hardware.•Meets NASA, military, & other government agency and private industry requirements.

 

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Technical Services Office

Manufacturing – Machine & Weld Shops•Rapid turnaround of specialty hardware.•Specialized in machining in materials used in common systems at WSTF – aluminums for ISS/flight, stainless steel for hypergols, and exotic materials for oxygen•Computer Numeric Control (CNC), Electric Discharge Machine (EDM), and traditional (lathes/mills/drills, etc.)•Reverse engineering to duplicate items without drawings

Design & Analysis of Pressure Systems

•Design and analysis of pressure systems•Certification to industry as well as NASA standards•Familiar with designs for hypergol, hydrogen, oxygen, high pressure inert, cryogenic, etc.

Flight and Special Test Equipment•Hardware refurbishment including handling, disassembly, cleaning, reassembly, functional testing, qualification testing, & shipping ; lot of experience with propulsion and Environmental Controls and Life Support System (ECLSS) hardware 39

Facility Engineering Office

Examples of work performed:

Operation, maintenance, and repair of facility and utility infrastructure systems

Critical Lift Operations,Lifting Devices and Equipment Management

Preventive Maintenance, Predictive Testing and Inspection

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Facility Engineering Office Facility Engineering (Civil, Electrical, Mechanical)

Engineering Design and Construction Management

Facility Drafting and Graphical Information System (GIS)

Maintain and Operate Facility Infrastructure and Utility systems Electrical distribution and utilization systems (13 miles and 300+ pole/structures)

Potable water System (3 Storage Tanks and 10 miles transmission piping serving WSTF facilities and three other government installations)

Natural gas (2-1/2 miles of transmission piping serving 30 structures)

Sewage systems (8 miles gravity drain, 3 lift stations, and 3 miles of forced main)

Roads and Parking (6 mile access road, 10 internal miles paved, 30 miles dirt/gravel)

Maintain emergency notification (radios/paging), fire detection, intrusion detection and access control systems

Logistics services including warehouse, transportation, recycling and disposal

Real Property management and sustaining services for 190 structures (consisting of 428,000 sf)

Heavy Equipment, Lifting Devices and Equipment Management

WSTF Renewable Energy Program (project to exceed 1MW solar production)

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Tasks currently on existing contract• Provide Emergency Services including

Fire protection & NFPA compliance Wildland fire fighting capability Emergency medical services Fire prevention and inspection HazMat and confined space rescue

response Emergency preparedness planning

Safety & Mission Assurance Office

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Tasks currently on existing contract

• Institutional and Test System Safety Safety & health plan Analysis and control of system hazards 29 CFR 1960 workplace inspections 29 CFR 1910 and 1926 compliance Hazard communication & chemical

inventory Manage the WSTF pressure

vessel/system certification process Personal Protective Equipment (PPE)

assessment Regulatory and technical training Close Call processing Employee safety programs (OSHA/VPP

participation)

Safety & Mission Assurance Office

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Safety & Mission Assurance Office

Tasks currently on existing contract Quality Assurance

Quality planning integration with project management

Quality inspections compliant with current JSC Policy Requirements (JPR) and NASA Policy Requirements (NPR)

Test document processing and archival

Process verification Special process training Datapack preparation

Environmental Office

• Environmental Compliance– Permits and multi-media regulatory requirements

• Hazardous waste, air emissions, and wastewater• Drinking water, community-right-to-know, and National

Environmental Policy Act• Other State, Federal, and NASA requirements

Fuel Contaminated Wastewater Transferred to a Hazardous Waste Treatment Facility

• Environmental Restoration– Site-wide clean-up of legacy pollution

• Plume containment and pump-and-treat remediation • Plume Front Treatment and Reinjection System• Mid-Plume Interception Treatment System

• Source area evaluations and hydrogeological analysis• Groundwater monitoring, data evaluation, and reporting on

220 wellsUV Tower at the Plume-Front Groundwater

Remediation System

• The services provided by the Environmental Compliance and Operations (ECO) contract is to maintain site-wide multi-media environmental compliance, manage the large-scale groundwater monitoring program, and successfully initiate and complete environmental clean-up projects (restoration)

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Procurement Schedule and Q&A

David TellezTEST2 Contracting Officer

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Procurement Schedule

• The Government intends to issue a Draft Request For Proposal (RFP)

• Tentative Schedule• Draft RFP: February 2015• Final RFP: July 2015• Contract Award: February 2016• Contract Start: May 1, 2016

• Following the release of the Draft RFP, Industry will have an opportunity to submit anonymous questions in writing so that the Government may officially respond

• A more detailed procurement schedule will be posted to the procurement website as soon as it is available

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Question and Answer Period

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One-on-One Communication with Industry

• Wednesday, August 27, 2014 – Ramada Palms de Las Cruces

• No more than 4 individuals may represent any party or team of parties

• Only one meeting will be allowed

• Meetings will not exceed 20 minutes in length

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HOW TO GET CONNECTED

•TEST2 Websitehttp://procurement.jsc.nasa.gov/test2

•NASA/JSC Business Opportunities Home PageSet up your user profilehttp://prod.nais.nasa.gov/cgi-bin/eps/bizops.cgi?gr=D&pin=73

•NASA Acquisition Internet Service (NAIS)http://procurement.nasa.gov

•JSC Procurement Websitehttp://procurement.jsc.nasa.gov/

•Industry Assistance – [email protected] •NASA Johnson Space Center, Industry Assistance Office Mail Code: BA2101 NASA ParkwayHouston, TX 77058 50

Thank you for attending!

Visit:

http://procurement.jsc.nasa.gov/test2

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