welcomes you - sandfits foundries milestones of sandfits 1962 –foundry established 1997...
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Group Company OverviewFLEXOL Packaging (India) Limited
www.sandfits.com
We are a 50 + year old company
WELCOMES
YOU
www.sandfits.com
We are a 50+ year old foundry
SANDFITS PROFILE
SCOPE:
Manufacturer & suppliers of Grey and Ductile Iron castings (Machined and Un-machined casting) and sub Assemblies.
PLANT LOCATION
www.sandfits.com
SANDFITS FOUNDRIES P LTD
UNIT I UNIT II
MANAGING DIRECTOR
VICE PRESIDENT - OPERATION
DGM – NPD & QUALITY
MARKETING,SALES,
STORES,PURCHASE,
ADMIN,HRD
ASST. MANAGERSYS ADMIN
ORGANIZATION CHART
ACCOUNTSDEPT
QUALITY,ENGINEERING
&NEW PRODUCT DEVELOPMENT,
ENGG-IED,ENGG-NPD M/C
MANAGER-PRODUCTION
PLANNING,CORE SHOP,MOULDING,
MELTING,FETTLING,
MACHINE SHOPMAINTANENCE
AGM– FINANCE & ACCOUNTS
www.sandfits.com
www.sandfits.com
MILESTONES OF SANDFITS
1962 – Foundry Established
1997 – In-house M/c shop established & Commenced Exports
2007 – Sandfits Unit II commissioned.
2009 – Unit I-ISO/TS 16949:2002
2010 –SQ Mark certification by HMI
2010 – Six Sigma Black belt awarded by CATERPILLAR
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SANDFITS FOUNDRIES P LTD
2011 - HPML Disamatch 24” x 28” Horizontal.
2012 – Best Performer award by ILJIN AUTOMOTIVE (HYUNDAI)
2013 – Best Supplier Award from TAFE for overall performance.
2013 – Best Foundry Award from IIF
2015 -VMC Machine added for in house pattern machining and online stack monitoring syste implemented.
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GENERAL BACKGROUND
• PRODUCT RANGE:
TRACTOR :
Diff case Regular, IDB Axle Housing RH , IDB Axle Housing LH, Front engine support & Cylinder hydraulic lift.
AUTOMOTIVE:
Brake Drum, Flywheel, Flywheel Housing , Spring brackets, . Diff. case. Timing gear case, under chases parts.
EARTH MOVING:
Planetary cases, wheel hub, Diff case, Rear wheel, Gear internal, Housings and Knuckle
GEAR TRANSMISSION:
Gear box housings, connecting cover, Planetary carriers,
SECTOR FOCUS:
AUTOMOTIVE, EARTH MOVING, WIND ENERGY, TRACTOR, GEAR TRANSMISSION, VALVES, TEXTILE and GENERAL ENGG.
CLIENTELE LIST:
SHARE OF BUSINESS-SECTOR WISE:
AUTOMOTIVE:45%, TRACTOR:20%,
OFF ROAD:20%, OTHERS:15%
TAFE ASHOK LEYLAND ILJIN AUTOMOTIVES DAIMLER TATA CUMMINS
CATERPILLAR AUTOMOITVE AXLES WABCO BERCO ARVIN MERITOR
CARRARO TRANSVAHAN BONFIGLIOLI L&T KOMATSU SUNDRAM FASTNERS
MAINI MAHLE LETRIKA ROOTS
PREMIUM
TRANSMISSION DANTAL HYDRAULICS AVTEC
KTTML SHAKTHI PRECISION BRIDGESTONE SAME DEUTZ XOMOX
GENERAL BACKGROUND
SANDFITS
General engg and
earthmovingGear
Transmission
Wind energy
Pumps & Valves
Textile
Machine Tool
Defence
Automotive& Tractor
MARKET APPLICATION AREAS
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www.sandfits.com
PRODUCTION CAPACITY
UNIT I – GREEN SAND UNIT II – RESIN SAND
Plant installed capacity -24,000 / Tons Annum
DISA MATCH(24 X 28) & ARPA 900 Moulding line
From 3kg up to 80 kg/ piece
Plant installed capacity –10,000 / Tons Annum
IMF Fast loop line and Hand Moulding
From 80kg up to 4000kg/piece
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PRODUCTION CAPACITY
UNIT I – GREEN SAND UNIT II – RESIN SAND
DISA Horizontal HPML Cake Size ( 610 x 710 x 248/248 mm )
Production Capacity – 100 Moulds Per Hour
Arpa 900 Box Size (900 x 680 x 300/300 mm)
Production Capacity – 40 Molds Per Hour
Cold Box core shooter - 4Make: SPAN CBHP 600 & CBVP 300
Make: GS LH-20
Capacity: 30 & 15 Kgs
Shell core shooter - 1• Make: SUSHA
• Capacity: 10 Lts
Induction Furnace - 5• Make: Inductotherm
• Capacity: 1250KW 1.5 Ton x 5 Crucibles
Flask less Cake Size( 1500 x 1200 x 500/500 mm )
Production Capacity – 400 T per Month
H.M ( Resin sand )
Production Capacity – 400 T Per Month
Induction Furnace
• Make: Inducto therm
• Capacity: 1250KW 2.0 Ton x 2 Crucibles
• Capacity: 1250KW 5.0 Ton x 1 Crucible
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MATERIAL WISE DISPATCH
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SANDFITS FOUNDRIES P LTD
UNIT I UNIT II
Cake Size ( 610 x 710 x 248/248 mm )
Production Capacity – 100 Molds Per Hour
Cake Size ( 1500 x 1200 x 500/500 mm )
Production Capacity – 400 T per Month
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OTHER PRODUCTION FACILITIES
SAND MIXER SAND MIXER- SCADA COVER OVEN
CB HP 600-COLD BOX CB VP 300 COLD BOX SHELL CORE SHOOTER
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SIMULATION BY MAGMA SOFTWARE VERSION 5.3
DIFFERENTIAL CASEWEIGHT-18.00 KGS GRADE-SG-500/7- POURING
WHEEL HUB - WEIGHT-33.2 KGS
GRADE-SG-400/15-SOLIDIFICATION
PLANETARY- WEIGHT-33.79 KGS
GRADE-SG-500/7 -VELOCITY
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TESTING FACILITY
COORDINATE MEASURING MACHINE
MODEL BROWN AND SHARPE GLOBAL CLASSIC
TABLE SIZE (mm) 900 x 1200 x 800
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MICROSTRUCTION ANALYSIS
MACHINE NAME CAPACITY NO. OFF
Inverted stage Metallurgical microscope with Image Analyzer
40X 01
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CHEMICAL TESTING FACILITY
MACHINE NAME CAPACITY NO. OFF
Spectrometer 32 Elements 01
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MECHANICAL TESTING FACILITIES
UNIVERSAL TESTING MACHINE – 40T BRINEL HARDNESS TESTER ROCKWELL HARDNESS TESTER
CHARPY IMPACT TESTER
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QUALITY CERTIFICATIONS
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EDGES COMPLETED
• A u t o m a t i c C o r e o v e n i n s t a l l e d .• N e w G S L H 2 0 c o l d B o x C o r e S h o o t e r i s i n s t a l l e d .•N e w v e r s i o n S p e c t r o m e t e r i s i n s t a l l e d .•P L C C o n t r o l l e d s e m i a u t o m a t i c m o u l d m o v e m e n t f o r A R P A 9 0 0 I n s t a l l e d
•C o n v e y o r i z e d p a i n t b o o t h i n s t a l l e d•W o r k M a n a g e m e n t S y s t e m ( W M S ) s t a r t e d•M u l t i - g a u g e s y s t e m i n s t a l l e d f o r f l y w h e e l
• M P I – M a c h i n e a d d e d f o r s u r f a c e c r a c k d e d u c t i o n .
• I n h o u s e p a t t e r n m a k i n g f a c i l i t y a d d e d .
•A d d i t i o n a l C N C m a c h i n e s f o r i n - h o u s e m a c h i n i n g a d d e d .
•S a n d c o o l e r ( M u l t i c o o l e r ) i n s t a l l e d f o r s a n d T e m p C o n t r o l .
2013-14
2014-15
2015-16
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PRODUCT TECHNOLOGY ROAD MAP
2017-18
2016-17
• A D D I T I O N A L C N C M A C H I N E S F O R I N - H O U S E M A C H I N I N G W I L L B E P L A N N E D
• F O C U S O N M A R K E T I N G / P R O D U C T I O N O F A D I & C G I C A S T I N G S
• C N C F E T T L I N G M A C H I N E F A C I L I T Y W I L L B E D O N E
• 3 D S C A N N I N G F A C I L I T Y F O R C A S T I N G D I M E N S I O N I N S P E C T I O N W I L L B E P L A N N E D
• A D D I T I O N A L C N C M A C H I N E S F O R I N - H O U S E M A C H I N I N G W I L L B E P L A N N E D
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PROCESS TECHNOLOGY ROAD MAP
2017-18
2016-17
• O N L I N E C O M P A C T A B L I T Y T E S T E R F O R B E T T E R S A N D C O N T R O L .
• A U T O P O U R I N G W I T H A U T O M A T I C I N O C U L A T I O N S Y S T E M P R O J E C T W I L L B E C O M P L E T E D
• A U T O M A T I C S A N D D I S T R I B U T I O N S Y S T E M
• B E N T O N I T E C O L D D U S T P N E U M A T I C P U M P I N G S Y S T E M
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MACHINESHOP UNIT - I
CELL NO :1 -DIFF CASE SUB ASSEMBLY
CUSTOMER :- TAFE
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SL NO TYPE OF MACHINEMACHINE
NAMEMAKE SPEFICATION QUANTITY
1 CNC VERTICAL TURNING CENTRE YOUJI 250E YOUJI CHUCK DIA 250, x-550, Z-350 2 NOS
2 CNC VERTICAL TURNING CENTRE YOUJI 200E YOUJI CHUCK DIA 200, x-450, Z-400 1 NO
3 VERTICAL MACHINING CENTRE VMP 32 APC FEELERX-750,Y-400,Z-510 WITH AUTO
PALLET CHANGER 1 NO
4 VERTICAL MACHINING CENTRE FVP 1000 FEELER X-1000,Y-350,Z-500 1 NO
5 HYDRAULIC PRESSING MACHINE PRESSING M/C-01SABARI
HYDRAULICS10 TON 1 NO
6 CONVENTIONAL LATHE ANMOL -9C HERBERT CHUCK DIA 400, x-500, Z-1500 1 NO
7 CONVENTIONAL DRILLING MACHINE GANG DRILLING IFFCO MT3 TAPPER, 1 NO
8 CONVENTIONAL DRILLING MACHINE GANG DRILLING BOTLIBOY MT4 TAPPER, 2 NO
CELL NO :2 KAPPA FLYWHEEL
CUSTOMER :- ILJIN
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SL NO TYPE OF MACHINE MACHINE NAME MAKE SPECIFICATION QUANTITY
1 CNC TURNING ACE LT20 CLASSIC ACE DESIGNERSCHUCK DIA 300, x-400, Z-
6003 NOS
2 HOBBING-01 HOBBING LORENZ TABLE DIA 500 1 NO
3 HOBBING-02 HOBBING LIBHER TABLE DIA 450 1 NO
4 HOBBING-03 HOBBING CUGIER TABLE DIA 450 1 NO
5 LATHE L-04 HMTCHUCK DIA 300, x-400, Z-
20001 NO
6 VERTICAL MACHINING MAKINO -SLIM 3 MAKINO x-500,Y-350, Z-400 1 NO
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CELL NO :3 – ENGINE MOUNT BRACKET MACHINING
CUSTOMER :- BRIDGE STONE AUTOMOTIVE
SL NO TYPE OF MACHINEMACHINE
NAMEMAKE SPEFICATION QUANTITY
1 VERTICAL MACHINING CENTRE VMP 30A FEELER X-750,Y-400,Z-510 1 NO
2CONVENTIONAL VERTICAL
MILLING VMH 1 HMT TABLE 500 X 400 X 500 1 NO
3CONVENTIONAL HORIZANDAL
MILLING BFU 5 BOTLIBOY TABLE 500 X 300 X 500 1 NO
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TURNOVER TREND
IN C
RO
RES
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TURN OVER TREND
2009-10 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17(PROJ)
UNIT II 3.33 3.89 5.37 7.59 3.06 3.90 4.50 6.00
UNIT I 10.80 14.18 13.37 11.11 13.79 14.44 16.20 20.70
10.80
14.18 13.3711.11
13.79 14.4416.20
20.70
3.33
3.89 5.377.59 3.06
3.90
4.50
6.00
0.00
5.00
10.00
15.00
20.00
25.00
30.00
UNIT II
UNIT I
IN M
ILLI
ON
USD
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CASTING GALLERY – TRUCK PARTS
Rear Hub wt 27 Kgs
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CASTING GALLERY – PASSENGER CARS
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ENGINE MOUNTING BRACKETS FOR PASSENGER CARS
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CASTING GALLERY ENGINE PARTS
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CASTING GALLERY – GEAR TRANSMISSION
AGRICULTURAL GEAR BOX HELICAL GEAR BOX PUMP FALNGE, GEAR BOX
FORK HOUSING MOTOR FLANGEFRAME HOUSING
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CASTING GALLERY - DAIMLER INDIA CHASIS PARTS
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CASTING GALLERY - DAIMLER INDIA CHASIS PARTS
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CASTING GALLERY – HYDRAULICS
Valve Block Rear Body Rear Body
Valve Chamber Back Plate Back Plate
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CASTING GALLERY – TRACTOR PARTS
REAR AXLE HOUSING LH
WT. 81 KGS
FRONT ENGINE SUPPORT
REAR AXLE HOUSING RH
WT. 81 KGS
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CASTING GALLERY – GEAR HOUSING UNIT II PARTS
Main Housing Casting Weight – 204 kgs
Housing CastingCasting Weight – 85 kgs
Retainer Transmission Casting Weight – 65 kgs
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CASTING GALLERY – WIND MILL PART UNIT II
PUMP HOUSING UPPER HOUSING
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CASTING GALLERY – EARTH MOVING PARTS UNIT - II
CASTING WEIGHT - 1.2 Tons CASTING WEIGHT - 1.2 Tons
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SHARE OF BUSINESS – CUSTOMER WISE
25%
20%
20%
10%
10%
15%
ILJIN AUTOMOTIVE
TAFE
ASHOK LEYLAND
KIRLOSKAR TOYOTA
L&T KOMATSU
OTHERS
ILJIN
TAFE
ASHOK LEYLAND
KTTM
L&T KOMATSU
OTHERS
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Customers – Export
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CONTACT US
UNIT I:
S.F.NO 200/1A, Trichy Road,
Ravathur Pirivu,
Kannampalayam Post,
Coimbatore, Tamil Nadu – 641 402, India.
Email : [email protected],
Ph.No:0422-2687293, 2688293
Fax No: 91-422-2687435
UNIT II:SF No.191/2,Selakarichal Road,Appanaickenpatti post,Palladam Taluk,Coimbatore,Tamil Nadu - 641402 India.
Email : [email protected],
Ph.No: 04255 264085/86
VICE PRESIDENT:
Mr.R.THIRUPPATHIVASAGAM
Email : [email protected]
Ph.No: 91 9500499929
Website: www.sandfits.com
www.sandfits.com
THANK YOU