weld metal temp measuring.pdf

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 2 3 4 6 7 8 9 I 0 I 1 I 2 I3 I4 15 16 References J. Manassen, Platinum Metals Rev. 1971, 15 4), 142 N. Kohler and F. Dawans, Rev. Znst. Fr. Petrole 1972, 2 7 105 K . G . Allurn, R D. Hancock, S. McKenzie and R. C. Pitkethly, Proc 5th Znternat. Cong. Catalysis Palm Beach, 1972 W. 0 Haag and D. D. Whitehurst, Zbid. H. Heinemann, Chem. Tech. 1971, 286 G. W. Parshal1,J. Am. Chem. SOC. 972, 94, 8716 G. J. K. Acre s, G. C. Bond, B. J. Cooper and J. A Dawson,J. Catalysis r966, 6 139 P. R . Rony, J. Catalysis 1969, 14 42 K . K Robinson, F. E. Paulik, A Hershman and J. F. Roth,J. Catalysis 1969,15,245 W. 0 Haag and D. D. Whitehurst, Belgian Patent 721,686, 1969 R. L. Lazcano and J. E. Germain, Bull. SOC. Chim. Fr. 1971, 1869 B.P. CO. Ltd., U.S. Patent 3,726,809, 1973 Z . M. Michalska and D. E. Webster, un- published observations R. H. Grubbs and L. C. Krol1,J. Am. Chem. SOL. 971, 93, 3062 M. Capka, P. Svoboda, M. Cerny and J. Hetflejs, Tetr ahedro n Lett. ~9 71 , 787 B.P. Co. Ltd., British Patent 1,277,737, I972 For example see reference 16 18 H. Niebergall, Makromol. Chenz. 1962,52,218 19 B.P. Co. Ltd., British Patent 1,291,237, 1972 20 B.P. CO. Ltd., British Patent 1,295,673, I972 2 1 B.P. Co. Ltd., Canadian Patent 903,950, I972 22 B.P. Co. Ltd., British Patent 1,287,566, I972 23 R H. Grubbs, C. Gibbons, L. C. Kroll, W. D. Bonds and C. H. Brubaker, J Am. 24 J P. Collman, L. S. Hegedus, M. P. Cooke, J. R. Norton, G. Dolcetti and D. N. Marquardt, J. Am. Chem. SOC., 972, 9 1789 25 J Manassen, Israel J. Chem. 1970, 8 5 p 26 B.P. CO. Ltd., British Patent 1,295,475, I972 27 H. S. Bruner and J. C. Bailar, J . Am. Chem. 28 B.P. Co. Ltd., Dutch Patent 70.06,740, I970 29 P. Svoboda, M. Capka, V. Chvalovsky, V Bazant, J. Hetflejs, H. Jahr and H. Pracejus, Angew. Chem. 1972, 12 153 30 M. Capka, P. Svoboda, M. Kraus and J. Hetflejs, Chem. Znd. 1972, 31 B. P. Co. Ltd., British Patent 1,295,674, I972 32 B.P. Co Ltd., British Patent 1,277,736, I972 33 For example, see F. H. Jardine, J. A. Osborn and G. Wilkinson, J. Chem. SOC. A Znorg. Phys. Theor. 1967, 1574 34 R. H. Grubbs, L. C. Kroll and E. M Sweet, J. Macromol. Sci., 1973, A 7 047 J.E.Bercaw,R.H.Marwick,L. Brintzinger, J . Am. Chem. SOC., 97z,94, 1219 36 A. J Moffat, J . Catalysis 1970, 18 93 Chm. Soc 9 1973, 951 2373 sot. 1972, 49, 533 Weld Metal Temperature Measurement HARPOON TECHNIQUE WITH RHODIUM PLATINUM THERMOCOUPLES The thermal history of weld metal gives a good indication of the behaviour of the weld thereafter. Fo r example, th e thermal be- haviour of the weld bead affects the pro- perties of transformable steel. To record the thermal history of a weld bead platinum metal thermocouples may be inserted during the welding process but until recently many of them melted in use and the instruments became open circuit. C. Pedder of the Welding Institute’s Metallurgical Department at Abington Hall, Cambridge, has now described a simple technique in which platinum: 13 per cent rhodium-platinum harpoon thermocouples of 0 5 mm wire arc used. T he wires are insulated in twin bore ceramic insulators supported in a close-fitting steel tube so that they protrude 3 mm beyond the insulator, which itself protrudes 5 mm beyond t he steel tube end. They dip into the pool of weld metal which completes the circuit by acting as the thermocouple hot junction. Tests showed similar results to those using con- Platinum Meta ls Rev . 1974, 18 2 ) ventional thermocouples up to IOOO~C. The e.m.f.s differed by less than 0.01 mV 10°C t IOOO’C). Manual and semi-automatic methods have been used to plunge the thermocouple accurately into the weld metal pool. In the latter case the welder can also operate the harpoon thermocouple, and when used with implant cracking test equipment the thermo- couple records the thermal cycle and also actuates the implan t loading mechanism at the predetermined temperature. Weld thermal cycles and cooling times have been measured by the harpoon thermocouple for the MMA, MIG and submerged arc processes. It has also made possible the thermal analysis of weld metal austenite transformation immediately after deposition, whereas previous dilatometry studies gave transformation characteristics of reheated metal. The thermal analysis process uses a differential amplifier to convert thermocouple out put t o a volt age proportional to the cooling rate. F J. S. 7 3

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References

J. Manassen, Platinum Metals Rev. 1971, 15

4), 142N. Kohler and F. Dawans, Rev. Znst. Fr.Petrole 1972, 27 105

K . G. Allurn, R D. Hancock, S. McKenzieand R. C. Pitkethly, Proc 5th Znternat. Cong.Catalysis Palm Beach, 1972

W. 0 Haag and D. D. Whitehurst, Zbid.H. Heinemann, Chem. Tech. 1971, 286

G. W. Parshal1,J. Am. Chem. SOC. 972, 94,8716

G. J. K. Acres, G. C. Bond, B. J. Cooper andJ. A Dawson,J. Catalysis r966, 6 139

P. R. Rony, J. Catalysis 1969, 14 42

K . K Robinson, F. E. Paulik, A Hershmanand J. F. Roth,J. Catalysis 1969,15,245

W. 0 Haag and D. D. Whitehurst, BelgianPatent 721,686, 1969

R. L. Lazcano and J. E. Germain, Bull. SOC.Chim. Fr. 1971, 1869

B.P. CO.Ltd., U.S. Patent 3,726,809, 1973

Z . M. Michalska and D. E. Webster, un-published observations

R. H. Grubbs and L. C. Krol1,J. Am. Chem.SOL. 971, 93, 3062

M. Capka, P. Svoboda, M. Cerny and J.Hetflejs, Tetrahedron Lett. ~9 71 , 787

B.P. Co. Ltd., British Patent 1,277,737, I972

For example see reference 16

18 H. Niebergall,Makromol. Chenz. 1962,52,218

19 B.P. Co. Ltd., British Patent 1,291,237, 1972

20 B.P. CO.Ltd., British Patent 1,295,673, I972

21 B.P. Co. Ltd., Canadian Patent 903,950, I972

22 B.P. Co. Ltd., British Patent 1,287,566, I972

23 R H. Grubbs, C. Gibbons, L. C. Kroll,W. D. Bonds and C. H. Brubaker, J Am.

24 J P. Collman, L. S. Hegedus, M . P. Cooke,J. R. Norton, G. Dolcetti and D. N.Marquardt,J . Am. Chem. SOC.,972, 94 1789

25 J Manassen, IsraelJ . Chem. 1970, 8 5 p

26 B.P. CO.Ltd., British Patent 1,295,475, I972

27 H. S. Bruner and J. C. Bailar, J . Am . Chem.

28 B.P. Co. Ltd., Dutch Patent 70.06,740, I970

29 P. Svoboda, M. Capka, V. Chvalovsky,V Bazant, J. Hetflejs, H. Jahr and H. Pracejus,Angew. Chem. 1972, 12 153

30 M. Capka, P. Svoboda, M. Kraus andJ. Hetflejs, Chem. Znd. 1972, 650

31 B.P. Co. Ltd., British Patent 1,295,674, I972

32 B.P.Co

Ltd., British Patent 1,277,736, I97233 For example, see F. H. Jardine, J. A. Osbornand G. Wilkinson, J . Chem. SOC. A Znorg.Phys. Theor. 1967, 1574

34 R. H. Grubbs, L. C. Kroll and E. M Sweet,J . Macromol. Sci., 1973, A7 047

35 J.E.Bercaw,R.H.Marwick,L. G.Bal1andH.H.Brintzinger,J .Am. Chem.SOC.,97z,94, 1219

36 A. J Moffat, J . Catalysis 1970, 18 93

Chm. Soc 9 1973, 951 2373

sot. 1972, 49, 533

Weld Metal Temperature Measurement

HARPOON TECHNIQUE WITH RHODIUM PLATINUM THERMOCOUPLES

The thermal history of weld metal gives a

good indication of the behaviour of the weld

thereafter. For example, the thermal be-

haviour of the weld bead affects the pro-

perties of transformable steel. T o record the

thermal history of a weld bead platinum

metal thermocouples may be inserted during

the welding process but until recently many

of them melted in use and the instruments

became open circuit.

C. Pedder of the Welding Institute’s

Metallurgical Department at Abington Hall,

Cambridge, has now described a simpletechnique in which platinum: 1 3 per cent

rhodium-platinum harpoon thermocouples

of 0 5 mm wire arc used. The wires are

insulated in twin bore ceramic insulators

supported in a close-fitting steel tube so that

they protrude 3 mm beyond the insulator,

which itself protrudes 5 mm beyond the steel

tube end. They dip into the pool of weld

metal which completes the circuit by acting

as the thermocouple hot junction. Tes ts

showed similar results to those using con-

Platinum Metals Rev. 1974, 18 2)

ventional thermocouples up to IOOO~C.The e.m.f.s differed by less than 0.01mV

10°C t IOOO’C).

Manual and semi-automatic methods have

been used to plunge the thermocouple

accurately into the weld metal pool. In the

latter case the welder can also operate the

harpoon thermocouple, and when used with

implant cracking test equipment the thermo-

couple records the thermal cycle and also

actuates the implant loading mechanism at the

predetermined temperature.

Weld thermal cycles and cooling times havebeen measured by the harpoon thermocouple

for the MMA, MIG and submerged arc

processes. It has also made possible the

thermal analysis of weld metal austenite

transformation immediately after deposition,

whereas previous dilatometry studies gave

transformation characteristics of reheated

metal. The thermal analysis process uses a

differential amplifier to convert thermocouple

output t o a voltage proportional to the cooling

rate. F J. S.

73