welding & cutting · pdf fileused in welding equipments?electrode selection ... customized...
TRANSCRIPT
W e l d i n g & C u t t i n g E q u i p m e n tEngineered to Perfection
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)www.adorwelding.com
W e l d i n g & C u t t i n g E q u i p m e n tEngineered to Perfection
Regd. & Corp. OTel: +91 22 6623 9300 / 2284 2525. Fax: +91 22 2287 3083 / 2596 6562 / 2596 6062. Email: [email protected]
ffice (Corp. Identity Number : L70100MH1951PLC008647): Ador House, 6, K. Dubash Marg, Fort, Mumbai 400 001. INDIA.
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
Corporate Marketing Office: P.B. No 2, Akurdi, Chinchwad, Pune - 411 019, Maharashtra Tel. No.: (020) 4070 6000. Fax No. : (020) 4070 6001. Email: [email protected]
Sharjah Airport International Free Zone ( SAIF Zone) Q3 – 216, P.O.Box No. : 120025 Sharjah - U.A.E.Tel. : 00971 6 5578601. Fax : 00971 6 5578602. E-mail : [email protected]
CONTENTS
A SOME BASICS TO KNOW
B SMAW EQUIPMENT
C GMAW WELDING EQUIPMENT
?MOST COMMON TYPES OF INSULATION CLASSES USED IN WELDING EQUIPMENTS
?MOST COMMON TYPES OF ENCLOSURE PROTECTIONS USED IN WELDING EQUIPMENTS
?MOST COMMON TYPES OF DUTY CYCLES USED IN WELDING EQUIPMENTS
?ELECTRODE SELECTION TABLE
?HELP ME CHOOSE
? AC ARC WELDING TRANSFORMERS
?RED 403 / RED 503
?TPA 303 / TPA 403
?DOUBLE MUSTANG / DOUBLE RACER / DOUBLE HORSE / DOUBLE STALLION
?E-WELMAC 150 / E-WELMAC 190
? DC ARC WELDING RECTIFIERS / WELDERS
?GL SERIES RECTIFIERS
?THYROLUXE SERIES RECTIFIERS
THYROLUXE 401 / THYROLUXE 600 / THYROLUXE 1000 / THYROLUXE 1200
? CHAMP SERIES RECTIFIERS
?CHAMP 160 / CHAMP 200
?CHAMP T400
?CHAMP 250 / CHAMP 400 / CHAMP 500 / CHAMP 600
? MOTOR GENERATOR WELDING SETS
?SUPERGEN 320
? ENGINE DRIVEN WELDING SETS
?SILENT CHALLENGER SERIES
SC 301 / SC 401 / SC 501 / SC MULTI 2x301
?SILENT CHALLENGER 400 K3
? MAXIMIG SERIES OUTFITS
?MAXIMIG 251
?MAXIMIG 400
? RANGER SERIES OUTFITS
?RANGER 600
?RANGER 403
?RANGER MULTI 600
? CHAMP MIG SERIES OUTFITS
?CHAMP MIG 250 / CHAMP MIG 400 / CHAMP MIG 600
?CHAMP MIG 400 (R) / CHAMPMIG 600 (R)
? CHAMP MULTI SERIES OUTFITS
CHAMP MULTI 400 / CHAMP MULTI 400 SSPW
? MULTI OPERTAOR WELDING PAYLOADS FOR GMAW / FCAW PROCESSES
AUTOMATED MIG TROLLEY
? HF CONTROL TIG UNITS
?
? CHAMP TIG SERIES TIG OUTFITS
?CHAMP TIG 300 AD?CHAMP TIG 300 P ?CHAMP TIG 400 P
? MAESTRO SERIES
?MAESTRO 800 (F) / MAESTRO 1000 (F) / MAESTRO 1200 (F)
?MAESTRO 800 T(F) / MAESTRO 1000 T(F) / MAESTRO 1200 T(F)
?MAESTRO 1000 (I)
?PLASMA CUT 25?CHAMPCUT 25
?ELECTRODE DRYING OVEN?MIG / MAG TORCHES
MTG SERIES TORCHES, ADOR TW SERIES?TIG TORCHES, HIPROTIG SERIES TORCHES?GOUGING TORCHES
? MIG-WIRE FEEDERS FEEDLITE SERIES INCLUDING HEAVY DUTYRETROFIT WIREFEEDERS - UNIFEED / WF SERIES
?RETROFIT OF SAW WEDLING HEAD WH 15 (F)?MECHANISED ATTACHMENT - MIG / SAW
WELDING?ADOR ARC-ON?ENERGY SAVING DEVICE (WELDING RECTIFIER)
?COLUMNS & BOOMS
?POSITIONERS
?ROTATORS
?HYBRID PLASMA MIG WELDING
?SPECIAL PURPOSE WELDING SYSTEMS
?ROBOTIC WELDING SOLUTIONS
?ROBOTICS WELDING SOLUTIONS
?
HF 2000 / HF 2000 AD / HF 3000 / HF 3000 AD
D GTAW WELDING EQUIPMENT
E SAW WELDING EQUIPMENT
F AIR PLASMA CUTTING EQUIPMENT
G WELDING ACCESSORIES
I WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
WELDING & CUTTING EQUIPMENT AND SYSTEMS
PAGENO.
1
1
1-2
3
4-6
7
8
9
10
11
12
13
14
16
17
19
21
22
23
WELDING & CUTTING EQUIPMENT AND SYSTEMS
PAGENO.
15
20
30
34
35
3637
38
3940-41
42
43
44-45
4647
48
49
50
51-53
54
55
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
18
24
25
26
27
28
29
31
32
33
56
WELDERS TO
THE NATION SINCE 1951
WELDING CONSUMABLES
l Electrodes
l Wires & Fluxes
l Customized Consumables
WELDING & CUTTING EQUIPMENT
l
l
l Gas Cutting Products & Accessories
Welding & Cutting Accessories
Welding & Cutting Spares
WELDING AUTOMATION
l
l Welding Positioners
l Welding Rotators
Columns & Booms
PROJECT ENGINEERING
l
l Incinerators (for Industrial Applications)
l Pressure Vessels
Flares and Flare Tips/Burners
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
ADOR WELDING ACADEMY PVT. LTD.
Corporate Marketing Office:
Tel. No.: (020) 4070 6000. Fax No. : (020) 4070 6001. Email: [email protected] Marketing Office: P.B. No 2, Akurdi, Chinchwad, Pune - 411 019, Maharashtra
57
WELDING & CUTTING
EQUIPMENT AND SYSTEMS
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com www.adorwelding.com
SOME BASICS TO KNOW
SOME BASICS TO KNOW
SOME BASICS TO KNOW
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
SOME BASICS TO KNOW
SOME BASICS TO KNOW
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WeldingCurrent
orLoad
1 Load Cycle
ONTime
OFFTime
4 min6 min
FINDING CURRENT FOR THE REQUIRED DUTY CYCLE WHEN CURRENT IS SPECIFIED AT DIFFERENT DUTY CYCLE
Present specs. are 310 A @ 100 % duty cycle• Follow following steps to find the
welding current at 60% duty cycle• Losses @ d1 = Losses @ d2
2 2• (I1) x r x t1 = (I2) x r x t22• (310x310) x 10 = (I2) x 6
2• (I2) = (10/6) x 310 x 310• I2 = sq. root of (10/6) x 310• I2 = sq. root of 1. 66 x 310• I2 = 1.29 x 310• I2 = 400.2• I2 = 400
Present specs. are 400 A @ 60 % duty cycle• Follow following steps to find the
welding current at 100% duty cycle• Losses @ d1 = Losses @ d2
2 2• (I1) x r x t1 = (I2) x r x t22• (400x400) x 6 = (I2) x 10
2• (I2) = (6/10)x400x400• I2 = sq. root of (6/10) x 400• I2 = sq. root of 0.6 x 400• I2 = 0.7746 X 400• I2 = 309.8• I2 = 310
MOST COMMON TYPES OF DUTY CYCLES USED IN WELDING EQUIPMENTS
DUTY CYCLES OF WELDING EQUIPMENTS
Welding equipments are never used continuously for manual or semiautomaticwelding processes. The common duty cycles observed for majority of welding applications are 25%, 35%, 40%, 60%. However all welding equipments are also supposed to be specified for 100% duty cycles. The duty cycle of the machine or application indicates how severely machines will be used to complete the jobs to be welded. A typical duty cycle is explained on next page, which indicate the WELD time and OFF time observed during the welding of job. The total CYCLE TIME consists of one WELD time and one OFF time associated with the respective WELD time. The CYCLE TIMES are 5 minute and 10 minute as per Indian and International standards respectively.
1
The most common types of Insulation Classes, for which welding equipments are designed, are basically B, F and H. However electrical machines have following range of Insulation classes as per National and International standards. The maximum allowable temperatures are given below for these Insulation classes
MOST COMMON TYPES OF INSULATION CLASSES USED IN WELDING EQUIPMENTS
DEGREE OF INGRESS PROTECTION CLASS FOR ENCLOSURES OF WELDING EQUIPMENTS
FIRST DIGIT Indicates protection against the ingress of foreign body or the particle
SECOND DIGIT Indicates protection against the ingress of dripping or vertically falling water
USED
The most common Ingress Protection classes (IP class) used for the enclosure of the welding equipments are IP 21, IP 23 and IP44. These protections classes of enclosures provide different degree of protection against Ingress of foreign body or particle and vertically falling water to the machines
• IP 21 • IP 23 • IP 44
–
• 2 = Protection against ingress of foreign body / particle > 12 mm dia • 4 = Protection against ingress of foreign body / particle > 1 mm dia
–
• 1 = Protection against ingress of water i.e.dripping or vertically falling water• 3 = Protection against ingress of spraying or splashing water up to 60 degrees• 4 = Protection against the ingress of the splashing water from any direction i.e. all round the machine
• • F = Class of Insulation –155 Deg. Centigrade
• E = Class of Insulation –120 Deg. Centigrade • H = Class of Insulation –180 Deg. Centigrade
• B = Class of Insulation –130 Deg. Centigrade • C = Class of Insulation --220 Deg. Centigrade
A = Class of Insulation --105 Deg. Centigrade
MOST COMMON TYPES OF ENCLOSURE PROTECTIONS USED IN WELDING EQUIPMENTS
2
DUTY CYCLE
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
t
(ON Time) X 100(ON Time + Off Time)6 x 100 = 60%(6 + 4)
% Duty cycle =
=
ELECTRODE SELECTION TABLE
SOME BASICS TO KNOW
HELP ME CHOOSE
SOME BASICS TO KNOW
ELECTRODE TYPES / SIZES VS. RECOMMENDED WELDING CURRENTS
GUIDING NOTES :
1. Recommended Polarities
2. Recommended Welding Positions
3. Current Selection Generally Adapted
a) Superbond, Superbond-S, Superbond-SS = AC, DC (-)b) Supabase, Supabase-X-Plus = AC (70 OCV), DC (+)c) Celwel 60, Celwel 70G = DC(+) (for all passes), DC(-) (for root pass only)
a) Superbond, Superbond-S, Superbond-SS, Celwel 60, Celwel 70G = All including vertical down (Vertical - Top to Bottom)b) Supabase, Supabase-X-Plus = All except vertical down (Vertical - Top to Bottom)
A) For Downhand flat, horizontal and overhead positions = Current at middle of the range is used.b) For Vertical up (Bottom to Top) = Current at maximum of the range is used.c) For vertical down (Top to Bottom) = Current at maximum of the range or slightly more than maximum is used.d) For the same diameter, as the thickness of parent material increases, employed current is increased.
SELECTION GUIDESN.
1.
2.
3.
4.
5.
6.
7.
ELECTRODE TYPE
Superbond
Superbond-S
Superbond-SS
Supabase
Supabase-X-Plus
Celwel 70G
Celwel 60
AWS TYPE
E6013
E6013
E6013
E7018
E7018
E7010-G
E6010
WELDING CURRENTS (AMPS)FOR ELECTRODE SIZE (DIA)
1.6MM 2.0MM 2.5MM 3.2MM 4.0MM 5.0MM 6.3MM
30-50
30-50
30-50
40-60
40-60
-
-
5540-60
5540-60
40-60
50-70
50-70
-
-
8060-90
8060-90
9060-90
8060-90
8060-90
5550-70
5550-70
125100-130
125100-140
135100-140
125100-140
12590-140
10080-120
10080-120
170140-180
170140-180
180140-190
170150-200
170150-190
130110-160
130110-160
220180-240
220180-250
240190-250
200200-240
225200-250
180140-210
-
275
250-330
300250-330
275270-360
300270-320
-
-
WELDING & CUTTING EQUIPMENT&
PROCESSES
43
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
HELP ME CHOOSE
SOME BASICS TO KNOW
HELP ME CHOOSE
SOME BASICS TO KNOW
• Stable / Unstable / Very Low / Very High voltage condition• Chemical (Acidic) Contamination. Conducting Dust Contamination.
• Economy
1. POWER SUPPLY CONDITIONS*2. ENVIRONMENTAL CONDITIONS*3. BUDGET
STEP 3 ADDITIONAL CHECK LIST
STEP 4 SELECTION OF WORK LOAD AND DUTY CYCLE
Thus after selecting the process, duty cycle, and going through the additonal checklist, please verify once again the steps completed so far as per following FLOW CHART as a QUICK RE-CHECK and select the model for your welding/cutting need from the model selection table
STEP 5 MODEL SELECTION TABLE
* Consult factory / Technical Marketing Team for extreme supply and environmental conditions
THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION
Also check for following along with above mentioned process advantages
THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION
Select a process for a given metal you want to join or cut from the table given below
STEEL
STAINLESS STEEL
ALUMINIUM
CAST IRON
COPPER, BRASS
TITANIUM
MAGNESIUM ALLOYS
SKILL LEVEL MODERATE MODERATE MODERATE MODERATE LOW LOW HIGH HIGH
MIGMETAL TYPE STICK FCAW SAW AC-TIG DC-TIG CAC-A-AC CAC-A-DC
WELDING PROCESS CUTTING PROCESS
HIGH
PLASMA
It is possible that more than one welding process can be used for a given requirement. Hence to facilitate selection, study and understand the advantages of each process as given below.
STEP 2 WELDING PROCESS SELECTION
STEP 1 METAL JOINING AND CUTTING PROCESS SELECTION
B GMAW/MIG/MAG/SEMIAUTOMATIC/CONTINUOUS WELDING
Suitable for high welding productivityMost suitable for relatively thinner sheetsVery neat and clean welding without slag removableEasy to learn for welders
D SUBMERGED ARC WELDING (SAW)
Most suitable where excellent mechanical properties are requiredIdeally suitable for heavy duty longitudinal structures like girdersHigh deposition rates gives higher welding productivityGives excellent weld bead shape
C FLUX CORED (FCAW) MIG/MAG
Suitable for deep penetration for welding thick sections with less nos. of runsProvides higher welding deposition ratesGives excellent weld bead shape
E TIG WELDING (GTAW)
Used where highest quality welding requiredGives precise welding with very good welding finishMost suitable for thinnest sheets where better heat input controls are required and very minimaldistortions allowed
Most suitable for outside/opendoor useOne of jobs or less volume jobs.Better accessibility for intricate jointsIdeal for dirty/rusty surfaces
SMAW / MMAW / STICK WELDINGA
Used with almost all electrical conducting metals.Distortion free, dross free, burr free, narrow kert with clean cuts, compared to carbon ARC cutting.
F AIR PLASMA ARC CUTTING
Workload/usage/duty Likely Duty Cycle Welding Current Range Recommended
Light Duty - Single Shift 20 % to 35 % Upto 225 Amps
Heavy Duty - Two or Three Shift >60% to 100 % More than 300 Amps
Medium Duty - Single or Two Shift >35 % to 60 % 225 Amps to 300 Amps
5 6
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
EQUIPMENT SELECTION GUIDELINES-QUICK RE-CHECK
1 CHECK AND VERIFY THE WELDING/CUTTING PROCESS FOR THE METALS TO BE JOINED OR CUT FROM THE TABLE GIVEN
2SELECT WELDING / CUTTING PROCESS DEPENDING ON WELDING (OR CUTTING) PROCESS DESIGN (WELD PARAMETERS / ELECTRODE/WIRE DIA etc) AND PRODUCTION VOLUME REQUIREMENT, TARGET etc, AFTER CONSIDERING THE MERITS OF EACH PROCESS
3CARRY OUT ADDITIONAL CHECKS FOR POWER SUPPLY AND EVIRONMENT CONDITIONS, CONSULT FACTORY / TECHNICAL MARKETING FOR ANY SPECIAL / CUSTOMISED REQUIREMENT OF APPLICATION IF ANY.
4CHECK AND DECIDE WORK LOAD, DUTY CYCLE AND SEVERITY OF USAGE AS PER GUIDELINES GIVEN IN THE TABLE
ONCE ABOVE STEPS ARE COMPLETED, CHECK AC OR DC TYPE OF POWER SOURCE FOR SMAW/TIG PROCESSES AND THEN SELECT THE MODEL FROM THE TABLE GIVEN BELOW
5
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
www.adorwelding.com
SMAW EQUIPMENT
SALIENT FEATURES
• Forced Air cooled transformers with better cooling of transformer coils resulting lower internal temperature
• Welding current adjustment/regulation through horizontal, modern moving core design
• Stepless, smooth and infinitely variable current adjustment possible even while welding is in progress
• Higher Open Circuit Voltage (80 V) enables welding with all types of special electrodes including low hydrogen types for AC welding applications and also enables the use of longer welding cable lengths
• Optimised design - Excellent dynamic characteristics ensure smooth and optimum metal transfer
• Robust design to withstand rough handling at site as well as easily maneuverable from job to job at project sites
• Welder friendly usage - easy to operate since all controls like ON-OFF switch, welding current controlling handle, current scale on the same side i.e. front side
RED 403 / RED 503
APPLICATIONS
• AC Arc welding Transformers for light, Medium, and Heavy structural welding, machine building and fabrication work
• Ideal for both Shop and site fabrication welding
• RED series transformers are single phase machines, which can be connected on 2 lines of 3 phase, 415V input supply
• Also recommended as power sources for Gas Tungsten Arc Welding (GTAW-AC) applications of Aluminium, Magnesium and their alloys
BRIEF SPECIFICATIONS:
AC ARC WELDING TRANSFORMERS
SMAW EQUIPMENTS
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
Supply voltage Volt 415 415
Input KVA @ 100% Duty cycle KVA 19 25
Open circuit voltage Volt 80 80
Welding current range Amp 60-400 80-500
Welding current @ 60% Duty cycle Amp 300 400
Welding current @ 100% Duty cycle Amp 230 300
Class of insulation Class F F
Type of cooling Type Forced Air Forced Air
Dimensions (LxWxH) mm 720x460x750 745x500x780
Weight (approx.) Kg 110 132
MODELS UNIT RED 403 RED 503
Phase No 2 LINES OF 3 PHASE
7
9
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
8
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
SALIENT FEATURES
• Forced Air cooled transformers with better cooling of transformer coils resulting lower internal temperature
• Welding current adjustment through horizontal, modern moving core design. Stepless, smooth and infinitely variable current adjustment possible even while welding is in progress
• "Open delta" design enables conversion of 3phase input in to single phase output
• Optimised Open Circuit Voltage (66V), enables welding with most commonly used general purpose AC and AC/DC electrodes for structural welding applications, both within the shopfloor as welll as project sites
• Special design - Excellent dynamic characteristics ensure smooth and optimum metal transfer
• Robust design to withstand rough handling at site as well as easily maneuverable from job to job at project sites
• Compact and light weight transformers
• Welder friendly usage - easy to operate since all controls like ON-OFF switch, welding current controlling handle, current scale on the same side i.e. front side
APPLICATIONS
• AC Arc welding Transformers for light, Medium, and Heavy structural welding, machine building and fabrication work
• Ideal for both Shop and site fabrication welding
• TPA series transformers are 3 phase machines and recommended for applications where, as far as possible, balanced 3 phase load is desired on input supply lines
BRIEF SPECIFICATIONS:
AC ARC WELDING TRANSFORMERS
SMAW EQUIPMENTS
TPA 303 / TPA 403
TPA 303 TPA 403UNITMODELS
380/415 380/415VoltSupply voltage
3 3NoPhase
16.5 21.0KVAInput KVA @ 100% Duty cycle
66 66VoltOpen circuit voltage
40-300 60-400AmpWelding current range
225 300AmpWelding current @ 60% Duty cycle
175 230AmpWelding current @ 100% Duty cycle
A AClassClass of insulation
Forced Air Forced Air TypeType of cooling
720x500x800 720x500x800mmDimensions (LxWxH)
125 163KgWeight (approx.)
AC ARC WELDING TRANSFORMERS
SMAW EQUIPMENTS
DOUBLE MUSTANG / DOUBLE RACERDOUBLE HORSE / DOUBLE STALLIONTHOROUGHBRED SERIES TRANSFORMERS
SALIENT FEATURES
• Light weight and compact transformers with robust construction - Ideal choice for site usage
• Natural air cooled transformers - coils designed for natural air cooling which eliminates the use of fan and thus risk of coil burning whenever fan fails
• Specially designed transformer coils with minimum joints and better interlayer insulation -eliminates the coil failure and enhances service life of transformer
• Stepless, infinitely variable current adjustment through sturdy and smooth moving core mechanism
• Stepless, smooth and infinitely variable current adjustment possible even while welding is in progress
• Ensures the fine control of welding current to minimise the heat input to the job which reduces the HAZ
• Dynamic output characteristics ensures smooth and uninterrupted arc resulting excellent welding performance througout the entire welding range
• Provided with input power ON-OFF switch
• Welder friendly usage - easy to operate since all controls like ON-OFF switch, welding current controlling handle, current scale on the same side i.e. front side
APPLICATIONS
• AC arc welding transformers for every applications from medium to heavy duty welding both within shopfloor as well as project sites
• Most recommended for site maintenace welding and medium/heavy structural welding like tankages, AC arc welding with special material like 9% nickel alloy etc
• Most reliable and dependable, natural air cooled transformes - ideal choice for most project sites
BRIEF SPECIFICATIONS:
MODELS UNITDOUBLE
MUSTANGDOUBLE HORSE
DOUBLE STALLON
DOUBLE RACER
Phase No
Supply voltage Volt 230/400 415 415415
Input KVA @ 100% Duty cycle KVA 10.8 21.0 25.516.0
Open circuit voltage Volt 66 80 8080
Welding current range Amp 35-250 60-400 80-50050-300
Welding current @ 60% Duty cycle Amp 190 300 375225
Welding current @ 100% Duty cycle Amp 150 230 300175
Class of insulation Class H H HH
Weight (approx.) Kg 92 140 170120
650x500x725Dimensions (LxWxH) mm 590x425x660 650x550x755650x475x700
Type of cooling Type Natural Air Natural Air Natural Air Natural Air
2 LINES OF 3 PHASE
10 11
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
AC ARC WELDING TRANSFORMERS
SMAW EQUIPMENTS
SALIENT FEATURES
• Welding rectifiers based on most simple, reliable and maintenance free diode based technology
• These welding rectifiers are built with most robust and rugged mechanical construction which withstand rough handling at construction and project sites
• Welding current adjustment and regulation through electromagnetic transductor resulting stepless and smooth current control
• These welding rectifiers are welder friendly - Very easy to use and operate, maintain and service by ordinary electricians
• Single knob current control from the front panel or remote control unit (provided optionally)
• Easy parallel connection of these welding rectifiers possible for high current gouging applications
• These welding rectifiers can be also used for DC TIG welding applications by connecting suitable TIG control units
APPLICATIONS
• Most simple, robust and reliable welding rectifiers ideally recommended for heavy duty structural welding of construction equipments like crane, steel foundries, steel and fertiliser plants, shipyards etc
• These welding rectifiers are ideally suitable for heavy fabrication shops, project sites with harsh environment, where maintenance staff is not well equipped and qualified
• GL 601 is most recommended for heavy duty welding and gouging applications in foundries, steel plants, heavy engineering workshops etc
DC ARC WELDING RECTIFIERS / WELDERS
SMAW EQUIPMENTS
BRIEF SPECIFICATIONS:
MODELS UNIT GL 601GL 401
Supply voltage Volt 400 / 440400 / 440
Phase NO. 33
Input KVA @ 60% Duty cycle KVA 38.526
Open circuit voltage Volt 8080
Welding current range Amp 80-60050-400
Welding current @ 60% Duty cycle Amp 600400
Welding current @ 100% Duty cycle Amp 465310
Class of insulation Class BB
Dimensions (LxWxH) mm 960x750x1005840x705x905
Weight Kg 430275
APPLICATIONS
• All light and medium duty structural welding applications both within shopfloor and project sites
• Most recommended for site maintenace welding and light structural welding like window grill or similar jobs at construction sites
• Welding applications where only single phase supply is available
E-WELMAC 150 / E-WELMAC 190
SALIENT FEATURES
• Light weight, compact AC arc welding transformers - easy to mobilise at sites
• Single phase, natural air cooled transformers with robust construction
• Most reliable and simple transformers - very convenient and welder friendly to use at sites
• Infinitely variable current adjustment through sturdy and smooth moving core mechanism
• Welding current adjustment possible even while welding is in progress
• Provided with input power ON-OFF switch
• Dynamic output characteristics ensures smooth and uninterrupted arc resulting excellent welding performance througout the entire welding range
BRIEF SPECIFICATIONS:
UNIT E-WELMAC 190MODELS E-WELMAC 150
Kg 39Weight (approx.)
Volt 230Supply voltage 230
No 1Phase 1
KVA 5.5Input KVA @ 100% Duty cycle 4.3
Volt 50Open circuit voltage 50
Amp 30-200Welding current range 30-150
Amp 200Welding current @ 20% Duty cycle 150
Amp 115Welding current @ 60% Duty cycle 90
Amp 90Welding current @ 100% Duty cycle 70
Class HClass of insulation H
Type Natural Air Type of cooling Natural Air
mm 340x315x500Dimensions (LxWxH) 340x315x500
33
GL SERIES RECTIFIERS
12
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
THYROLUXE SERIES RECTIFIERS THYROLUXE 401 / THYROLUXE 600THYROLUXE 1000 / THYROLUXE 1200
SALIENT FEATURES
• Reliable and superior performance thyristorised welding Rectifier for projects, engineering fabrication, construction work and pipe welding
• Robust mechanical construction and good ventilated power components like transformer, IPT, choke etc with sufficient fan size - Ideal for site use
• Full wave full control thyristor bridge construction, Constant Current (CC) characteristics with stepless current control within +/-1% and immune to +10% & -15% voltage fluctuation
• High OCV for easy arc start/restart. Bult-in booster circuit saves power consumption
• Excellent dynamic characteristic helps to deliver stable arc, good welding performance over the entire current range
• Welding rectifier protected against abnormal supply/service conditions like Single phase, Short circuit, Thermal overload, Under voltage and Over voltage conditions etc
• Built-in HOT start / Antistick and Self controlled arc force dynamics provided as standard feature
• Suitable for TIG welding by connecting external HF unit (available as optional supply with main rectifier unit)
• Provided with Remote control unit for easy adjustment/stepless current control of welding current
APPLICATIONS
• These fully thyristor controlled, electronically regulated, transformer rectifier units are suitable for Manual Metal Arc welding (SAMW) process
• Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structural welding applications both within shopfloor and at project sites
• These welding rectifiers can be also used for DC TIG welding applications by connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD)
• Higher current rating welding rectifiers like 600A/1000A/1200A can also be used for GOUGING applications by using suitable gouging torch
BRIEF SPECIFICATIONS:
UNIT THYROLUXE 401
MODELS
mm 835x495x820Dimensions (LxWxH)
Volt 415Supply voltage
NO. 3Phase
KVA 19.5Input KVA @ 100% Duty cycle
Volt 100Open circuit voltage
Amp 10-400Welding current range
Amp 400Welding current @ 60% Duty cycle
Amp 310Welding current @ 100% Duty cycle
Class HClass of insulation
Kg 147Weight (approx.)
THYROLUXE 1200
1200x770x1175
415
3
31.5
100
20-600
600
465
H
THYROLUXE 600
980x550x960
415
3
54
100
100-1000
850
650
H
THYROLUXE 1000
1230x770x1080
H
415
3
72
100
100-1200
1200
930
450216 403
DC ARC WELDING RECTIFIERS / WELDERS
SMAW EQUIPMENTS
13
CHAMP SERIES RECTIFIERS
SMAW EQUIPMENTS
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
CHAMP 160 / CHAMP 200
DC TIGAPPLICATIONS
• Single phase inverter based, High efficiency DC Welders
• High frequency IGBT based PWM Inverter
• TIG Welding possible with Lift Arc technique
• Light weight, compact and portable for easy handling
• Compatible to power generator supply
• n the condition of rated duty cycle being exceeded by user and thermal indication ON, the machine still continues to run at 100% duty cycle rating without shutting downI
SALIENT FEATURES
• Latest PWM inverter technology
• IGBT based
• Smooth and stable arc with minimum spatter
• Hot start feature available as a standard
• TIG welding with scratch / Lift arc start
BRIEF SPECIFICATIONS:
TECHNICAL SPECIFICATIONS UNIT
Supply voltage Volt
Phase No
Input KVA @100% Duty cycle KVA
Open circuit voltage @ 240 Vac Volt
Welding current range Amp
Welding current @ 60% Duty cycle Amp
Welding current @ 100% Duty cycle Amp
Type of cooling Type
Class of insulation Class
Dimensions (LxWxH) mm
Weight (approx.) Kg
CHAMP 160
240, +10%, -15%
1
4
68 +/-3
10-160
130
90
Forced Air
F
375x145x290
6
CHAMP 200
240, +10%, -15%
1
5
68 +/-3
10-200
150
120
Forced Air
F
415x155x300
7
14
CHAMP SERIES RECTIFIERS
SMAW EQUIPMENTS
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
CHAMP T400
DC TIGAPPLICATIONS
• These Energy Efficient, latest Inverter based rectifier units are suitable for Manual Metal Arc welding (SMAW) process with all general purpose and special electrodes like 7018 type etc
• Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structural welding applications both within shopfloor and at project sites including construction of power plants, Refineries and cement plants etc
• These welding rectifiers can be also used for DC TIG welding applications by connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD)
• Most recommended for project site applications, where easy portability/mobility, light weight compact machines are desired due to space constraints etc as well as when they are to be used at some heights above the ground level
SALIENT FEATURES
• Inverter (IGBT) based, energy efficient welding rectifiers for heavy duty structural welding applications
• High power factor, high efficiency resulting energy savings up to 35% over thyristorised rectifiers
• Provided with protections against Over voltage, Under Voltage, Overload and Single phasing
• Welder friendly operation-Arc force adjustments provided on the front panel
• Enhanced reliability due to SMD technoloy in PCB design and manufacturing
• Robust mechanical construction - recommended for hostile operating conditions and heavy duty usage at project sites
• Suitable for TIG welding at site by using external HF control unit like HF 2000 / HF 3000
BRIEF SPECIFICATIONS:
MODELS UNIT CHAMP T400
Supply voltage Volt 415
Phase No 3
Input KVA @100% Duty cycle KVA 11
Open circuit voltage Volt 72
Welding current range Amp 10-400
Welding current @ 60% Duty cycle Amp 400
Welding current @ 100% Duty cycle Amp 310
Type of cooling Type Forced Air
Class of insulation Class H
Dimensions (LxWxH) mm 610x295x520
Weight (approx.) Kg 32
15
CHAMP SERIES RECTIFIERS
SMAW EQUIPMENTS
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
CHAMP 250 / CHAMP 500 / CHAMP 600
DC TIGAPPLICATIONS
• These Energy Efficient, latest Inverter based rectifier units are suitable for Manual Metal Arc welding (SMAW) process with all elelctrodes including specials like 6010, 7010G and 8010G electrodes
• Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structural welding applications both within shop floor and at project sites
• These welding rectifiers can be also used for DC TIG welding applications by connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD)
• Most recommended for project site applications where easy portability / mobility light weight compact machines are desired due to space constraints etc
SALIENT FEATURES
• Inverter (IGBT) based, energy efficient welding rectifiers for heavy duty structural welding applications
• High power factor, high efficiency resulting energy savings up to 35% over thyristorised rectifiers
• Provided with protections against Over voltage, Under Voltage, Overload and Single phasing
• Welder friendly operation-Arc force adjustments provided on the front panel
• Enhanced reliability due to SMD technoloy in PCB design and manufacturing
• Robust mechanical construction - recommended for hostile operating conditions and heavy duty usage at project sites
• Suitable for TIG welding at site by using external HF control unit like HF 2000 / HF 3000
BRIEF SPECIFICATIONS:
MODELS UNIT CHAMP 500CHAMP 250 CHAMP 600
Supply voltage
Phase
Input KVA @ 100% Duty cycle
Open circuit voltage
Welding current range
Welding current @ 60% Duty cycle
Welding current @ 100% Duty cycle
Class of insulation
Actual Dimensions (LxWxH)
Volt
No
KVA
Volt
Amp
Amp
Amp
Class
mm
415
3
7.5
72
10-250
250
195
H
520x260x450 700x460x630
415
3
22.0
89
20-600
600
465
H
700x460x630
415
3
17.5
89
20-500
500
387
H
Weight (approx.) Kg 26 5858
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
Suitable for CELLULOSIC
Electrodes & Long Welding cables
16
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
SALIENT FEATURES
• Brushless Technology with no windings, brushes, rotating diodes on the rotor assembly, makes it maintenance free generator and eliminates frequent maintenance and down time - Ideally suitable for all project site welding applications
• Totally enclosed generator body with IP44 construction prevents the entry of dust and dirt inside the windings - makes it the ideal choice for all site conditions
• Light weight, compact generator with easy mobility, compared with old generation DC generator set. Weight of 265 kgs as compared with 330 kgs of old generation, conventional DC generator sets
• Close loop feedback control to deliver constant welding current even with longer cable lengths (100mtr)
• 'H' Class insulation -provides longer service life
• Low power consumption -Energy Efficient motor generator set superior to old generation DC type generator set - reduces energy bills by 30%. Saves upto Rs 46000/- in a year, over energy bill of old generation DC generator sets.These sets have even better POWER FACTOR than conventional thyristorised welding rectifiers
• Higher Open Circuit Voltage (100) guarantees excellent welding performance even with longer cable lengths up to 100 mtrs
APPLICATIONS
• Suitable for welding with Cellulosic electrodes, particularly for cross country petroleum and gas pipelines as well as building Thermal and Nuclear power plants, heavy duty critical structural welding at prestigeous project sites
• Ideally suitable for project sites where welding with longer cable lengths is involved, like welding within the tunnel in mountain areas or laying underground water pipelines within the metro cities
• Most recommended for all project sites/open yards, where atmospere is very dusty, dirty and heavily contaminated with conducting particles
SUPERGEN 320
MOTOR GENERATOR WELDING SETS
SMAW EQUIPMENTS
BRIEF SPECIFICATIONS:
UNIT SUPERGEN 320
Volt 415
No 3
Kw/HF 15.5/20.78
Volt 100
Amp 35-320
Amp 320
Amp 250
Type Forced Air
Class H
mm 1065x540x840
Kg 265
MODELS
Supply voltage
Phase
Power
Open circuit voltage
Welding current range
Welding current @ 60% Duty cycle
Welding current @ 100% Duty cycle
Type of cooling
Class of insulation
Dimensions (LxWxH)
Weight (approx.)
DC TIG
17
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
ENGINE DRIVEN WELDERS SETS
SMAW EQUIPMENTS
SILENT CHALLENGER SERIESSC 301 / SC 401 / SC 501 / SC MULTI 2x301
DC TIG
APPLICATIONS• Recommended for all versatile welding applications at project sites like, construction of refineries, power
plants, cement plants, constructions sites, Inplant pipeline welding, city gas pipeline, cross country pipeline welding, pipeline welding from jetty to storage tanks for oil, petroleum and gas etc
• ED sets SC 301 / SC 401 / SC 501 are specially recommended for Manual (SMAW) welding applications from medium to heavy duty site fabrication welding, maintenance welding with all types of electrodes and city gas pipeline and cross country pipeline welding with 6010, 7010G, 8010G electrodes
• Double Operator ED set, model SC Multi 2x301, specially recommended for Manual (SMAW) welding for heavy duty site fabrication with all types of electrodes and city gas pipeline, cross country pipeline welding with cellulosic 6010, 7010G, 8010G elelctrodes as well as Semiautomatic welding (FCAW) of cross country pipeline welding applications, and places where more numbers of ED sets can not be accommodated and more numbers of welders are required to be deployed with minimum numbers of ED sets
SALIENT FEATURES• New generation, High frequency Brushless welding generators -resulting Efficient and Excellent welding
performance at project sites• Totally maintenance free welding welding generators with windingless, commutatorless, slipringless, magnetless
ROTOR construction - Ideal for site duty and cross country pipeline welding applications• Direct monobloc closed coupled engine-generator sets with single bearing generator coupled to the engine by
noncorrossive metallic flexible coupling plates and the antivibration mounting with protective cups to protect them against dust and dirt - less maintenance headache
• Highly reliable even in hostile site conditions• Minimum numbers of spare parts required at project sites compared to the conventional ED sets• Most compact, CPCB complient ED set, with super silent acoustic canopy• Higher open circuit voltage for easy arc striking• Provided with suitable auxilliary power source unit to deliver adequate capacity of single phase and three
phase power for auxilliary uses like grinding, drilling, floodlighting etc• Provided with remote control unit to enable welder to adjust/set the welding parameters from the welding
point, while welding is in progress
MODELS
Nos of operators at a time
Characteristic
Open circuit voltage (Max / Min)
Welding current range
Welding current @ 60% Duty cycle
Welding current @ 100% Duty cycle
Class of insulation
Type of cooling
Engine Type
Rated Speed
Aux. power source
Dimensions (LxWxH) - Skid mounted
Dimensions (LxWxH) - 2 Wheel mounted
Dimensions (LxWxH) - 4 Wheel mounted
Weight (Skid mounted)
Weight (2 Wheel mounted)
Weight (4 Wheel mounted)
Optional Wire feeder for FCAW welding
UNIT
Type
Volt
Amp
Amp
Amp
Class
Type
Type
rpm
mm
mm
mm
Kg
Kg
Kg
Model
No
SILENT CHALLENGER
301
CC
100/45
40-300
300
230
H
Forced Air
S217
1800
2000X820X1375
2910X1455X1908
2910X1555X1908
960
1100
1200
NA
1
SILENT CHALLENGER
401
CC
100/45
50-400
400
310
H
Forced Air
S433
1800
2500x820x1460
3410X1455X1990
3900x1455x1990
1130
1270
1370
NA
1
1285
1385
NA
3410X1455X1990
SILENT CHALLENGER
501
CC
100/45
50-500
500
400
H
Forced Air
S433
1800
2500x820x1460
3900x1455x1990
1145
1
SILENT CHALLENGER MULTI 2X301
1800
2 cc/cv 1
CC/CV CC
15-300 each operator 30-600
300 @40% 600 @40%
200 each operator 400
Forced Air Forced Air
92
H
S433
WF 40 Multi NA
Optional Torch for FCAW welding (3/4.5 mtrs.) Model NA NA NASuper SSPW
350NA
1160
2500x820x1460
1300
1400
3410X1455X1990
3900x1455x1990
18KVA, 3PH, 415V / 6KVA,1PH, 240V
BRIEF SPECIFICATIONS:
10KVA, 3 PH, 415V / 3.5KVA, 1PH, 230V
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
18
ENGINE DRIVEN WELDERS SETS
SMAW EQUIPMENTS
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
SILENT CHALLENGER 400 K3
BRIEF SPECIFICATIONS:
MODELS
Nos of operators at a time
CharacteristicOpen circuit voltage (Max / Min)
Welding current range
Welding current @ 60% Duty cycle
Welding current @ 100% Duty cycle
Class of insulation
Dimensions (LxWxH) -Skid mounted
Dimensions (LxWxH) - 4 Wheel mounted
Weight (Skid mountedl)
Weight (2 Wheel mounted)
Weight (4 Wheel mounted)
Dimensions (LxWxH) - 2 Wheel mounted
DC TIG
Engine type
Rated Speed
UNIT SILENT CHALLENGER 400 K3
No 1Type CC
Volts 100 / 40Amp 40-400Amp 400Amp 310
Class H
mm 2000x820x1150
mm 3400x1455x1700Kg 980Kg 1120Kg 1220
mm 2950x1455x1700
Type HA 394 (Air Cooled)rpm 1500
8KVA, 3 PH, 415V /
3.0KVA, 1PH, 240VAux. power source
UNIQUE DESIGN!!!
DESIGNED AND BUILT
WITH AIR COOLED ENGINE
FOR EXTRA RELIABILITY
AND FUEL SAVINGS!
SALIENT FEATURES
• Virtually maintenance free Engine driven, Brushless welding set with windingless rotor and Air cooled Diesel Engine, requiring very minimal maintenance
• Fully integrated cooling system both for engine and welding generator-needs only one cooling medium, no need of water, antifreeze, or inhibitors, require just air from the atmosphere
• Light weight and most compact Engine driven CPCB compliant welding set available in domestic market
• Most recommended for versatile site welding applications including cross country pipeline, city gas pipeline and inplant pipeline welding etc
• Ideal for heavy fabrication, rebuilding and maintenance welding applications at site -works efficiently in all climatic conditions
• Robust mechanical design makes it highly reliable even in hostile site conditions
• Big savings in fuel consumption and longer runs before next refueling - lesser operating cost
• Specially proven with cellulosic 6010, 7010G and 8010G and other special electrodes
• Fewer spare parts required-no brushes, rotor windings, water hoses, water pumps, radiators etc
• Super silent operation
APPLICATIONS
• Recommended for all versatile welding applications at project sites like, construction of refineries, power plants, cement plants, constructions sites, Inplant pipeline welding, city gas pipeline, cross country pipeline welding, pipeline welding from jetty to storage tanks of oil, petroleum and gas etc
• Specially recommended for Manual (SMAW) welding applications from medium to heavy duty site fabrication welding, maintenance welding with all types of electrodes and city gas pipeline and cross country pipeline welding with 6010, 7010G, 8010G electrodes
• Ideal choice for round the clock (24x7hrs) working in the most demanding and hostile site conditions
www.adorwelding.com
GMAW WELDING EQUIPMENT
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
BRIEF SPECIFICATIONS:
19
GMAW WELDING EQUIPMENTS
MAXIMIG 251
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
MODELS UNIT MAXIMIG 251
Supply voltage Volt 415
Phase No 3
Input KVA @ 100% Duty cycle KVA 7.5
Welding current range Amp 50-250
Open circuit voltage Volt 16-36
No. of steps No 16
Welding current/volts @ 60% Duty cycle A / V 250 / 26.5
Welding current/volts @ 100% Duty cycle A / V 195 / 23.8
Dimensions (LxWxH) mm 775x390x730
Type of cooling Type Forced Air
Class of Insulation Class F
Weight (approx.) Kg 98
Wire feeder Type Feedlite 20 (NEL)
Wire feed motor Type PMDC
Wire feed speed m / min 1.2-18
Dimensions (LxWxH) mm 430x180x310
Wire feeder weight Type 8
Torch (3mtr) Model Ador TW 150 E / Ador TW 180 E / Ador TW 250 E
MAXIMIG SERIES OUTFITS
SALIENT FEATURES• Most reliable and dependable workhorse welding machines with proven economy• Rugged design, reliable performance and superior arc characteristics• Diode based power source with traditional tapped transformer, provided with switch
on front panel for step control of voltage enabling welder to obtain the desired arc voltage with ease
• User friendly selection of 2track / 4track operation for zero defect GMAW welding• Good and consistent weld quality with low hydrogen content• Dependable thyristorised wirefeeder system ensures long, uninterrupted welding• Built-in spot welding timer provided for easier and faster tack welding incase of
(MAXIMIG 251 CD) - ideal for repetitive tack welding applications• Quick release wire feed roller mechanism enables operator to change the wire spool
quickly, minimising the unproductive time and thus increasing the productovty on the shop floor
APPLICATIONS• Recommended for All position MIG / MAG welding applications• Suitable for wedling of wide range of metals like Carbon Steel, Stailess Steel,
Aluminum and it's alloys, with appropriate or recommended consumable• High volume thin sheet metal fabrication welding as in Auto Industries and other
engineering industries, maintenance and repair workshops• Most ideal for Auto Ancillary units - for increased productivity and quality welding
applications
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
20
GMAW WELDING EQUIPMENTS
MAXIMIG SERIES OUTFITS
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
APPLICATIONS
• Recommended for All position MIG / MAG welding applications
• Suitable for wide range of metals like Carbon Steel, Stainless Steel, Aluminum and it's alloys, with appropriate or recommended consumable
• Ideally recommended for heavy duty MIG / MAG welding applications like crane structure components manufacturing, 3 shift use, rough handling on the shopfloor and fabrication shops where maintenance staff is not very qualified
SALIENT FEATURES
• Most reliable and dependable workhorse MIG / MAG welding machines proven for wide range of applications
• Rugged design, reliable performance and superior arc characteristics -minimum maintenance requirements
• Diode based power source with traditional tapped transformer, provided with switch on front panel for step control of voltage enabling welder to obtain the desired arc voltage with ease
• User friendly selection of 2track / 4track operation for zero defect GMAW welding
• Good and consistent weld quality with low hydrogen content
• Dependable thyristorised wirefeeder system ensures long, uninterrupted welding
• Quick release wire feed roller mechanism enables operator to change the wire spool quickly, minimising the unproductive time and thus increasing the productivity on the shop floor
MAXIMIG 400
UNIT MAXIMIG 400
BRIEF SPECIFICATIONS:
MODELS
Supply voltage
Phase
Volt 415
No 3
Welding current rangeOpen circuit voltage
No. of steps
Welding current/volts @ 60% Duty cycle
Welding current/volts @ 100% Duty cycle
Dimensions (LxWxH)
Class of Insulation
Weight (approx)
Wire feeder
Wire feed motor
Wire feed speed
Torch (3mtr)
Dimensions (LxWxH)
Wire feeder weight
Amp 50-400
Volt 18-54
No 32
A / V 400/34
A / V 310/29.5
mm 835x435x820
Class H
Kg 136
Type Feedlite 40 (FEM / NEM)
Type PMDC
m / min 1.2-18
Model Ador TW 250 E / Ador TW 400 E / MTG 400 E
mm 8
Type 130x180x310
Input KVA @ 100% Duty cycle KVA 17.5
21
GMAW WELDING EQUIPMENTS
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
22
RANGER SERIES OUTFITS
GMAW WELDING EQUIPMENTS
RANGER 600
APPLICATIONS
• Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well as at open yards and project sites (with due protection or shield against windy air)
• Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's alloys, with appropriate or recommended consumable
• Specifically designed for heavy duty, structural welding, machine building applications
SALIENT FEATURES• Most reliable and dependable thyristor based power source for high quality MIG/MAG
semiautomatic manual and semiautomatic mechanised welding applications• Hexa phase, full wave full control bridge rectification circuit reduces ripple in the
welding output - resulting spatter free welding• Special design and construction of Transformer - resulting faster response time and
excellent Arc dynamics• Light weight, Compact design of power source, wire feeder and Torch• Adjustmnet of Crater Voltage, Crater Current possible with regulating pots provided
on the front panel• Fesh Tip Transfer technique keeps the tip ready for next welding cycle• Choice of 2 roll and 4 roll wirefeeders and different torches available for different
industrial applications• Quick release wire feed roller mechanism enables operator to change the wire spool
quickly, minimising the unproductive time and thus increasing the productovty on the shopfloor
• Power source protected from Over Voltage, Under Voltage supply, Single phasing, Over load/over heating and very high secondary short circuit current
PhaseInput KVA @ 100% Duty cycle Welding current rangeOpen circuit voltageWelding current / volts @ 60% Duty cycle Welding current / volts @ 100% Duty cycle Type of cooling
Class of InsulationDimensions (LxWxH)Weight (approx.)
Wire feed motor
Wire feed speed
DimensionsWire feeder weight
Torch (3 mtrs)
Wire feeder options
BRIEF SPECIFICATIONS:
MODELS
Supply voltage
NO.KVAAmp
VoltA / VA / VType
ClassmmKg
Type
m / minmmkg
Model
Models
UNIT
Volt3
31.760-600
65600/44465/37
Forced AirH
950x550x960230
RANGER 600
415
TW 501(E) / MTG 600 E
8/9500x180x310
Feedlite 40(NEM) / Feedlite 40 (PEH)
PMDC / PCB Servo
1.2-18
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
RANGER SERIES OUTFITS
RANGER 403
SALIENT FEATURES• Most reliable and dependable thyristor based power source for high quality MIG/MAG
semiautomatic manual and semiautomatic mechanised welding applications• Hexa phase, full wave full control bridge rectification circuit reduces ripple in the
welding output - resulting spatterfree welding• Special design and construction of Transformer - resulting faster response time and
excellent Arc dynamics• Light weight, Compact design of power source, wire feeder and Torch • Selection and adjsutmnet of Crater Voltage, Crater Current possible with ON-OFF
switch and regulating pots provided on the front panel • Fesh Tip Transfer technique keeps the tip ready for next welding cycle• Flux cored , solid wire selection switch, gas check toggle switch provided on the front
panel• Quick release wire feed roller mechanism enables operator to change the wire spool
quickly, minimising the unproductive time and thus increasing the productivity on the shopfloor
• Power source protected from Over Voltage, Under Voltage supply, Single phasing, Over load/over heating and very high secondary short circuit current
APPLICATIONS• Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well
as at open yards and project sites (with due protection or shield against windy air)• Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's
alloys, with appropriate or recommended consumable• Most recommended for MIG/MAG welding applications where high metal depositon
rates, high productivity and quality is a must
BRIEF SPECIFICATIONS:
MODELS UNIT RANGER 403
Phase NO. 3Input KVA @ 100% Duty cycle KVA 20Welding current range Amp 60-400Open circuit voltage Volt 62V +/-3VWelding current/volts @ 60% Duty cycle Amp 400Welding current/volts @ 100% Duty cycle Amp 310Type of cooling Type Forced AirClass of Insulation Class HDimensions (LxWxH) mm 440x705x835Weight (approx.) Kg 160
Feedlite 20 (PNM)Feedlite 40 (PNM)
Wire feed motor TypeWire feed speed m / min 1.2-18Dimensions mm 460x200x280Wire feeder weight Type 9Torch (3mtr) Model
Wire feeder options Type
Supply voltage Volt 415
PCB Servo
Ador TW 400 (E) / MTG 400 (E)
23
RANGER SERIES OUTFITS
GMAW WELDING EQUIPMENTS
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
24
RANGER SERIES OUTFITS
GMAW WELDING EQUIPMENTS
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
DC TIG
RANGER MULTI 600
SALIENT FEATURES
• Rugged construction -most reliable and dependable thyristor based power source for high quality welding processes
• Hexa phase, full wave full control bridge rectification circuit reduces ripple in the welding output - resulting spatterfree welding
• Special design and construction of Transformer - resulting faster response time and excellent Arc dynamics
• Adjustmnet of Crater Voltage, Crater Current possible with regulating pots provided on the front panel
• Fesh Tip Transfer technique keeps the tip ready for next welding cycle
• Choice of 2 roll and 4 roll wirefeeders and different torches available for different industrial applications
• Quick release wire feed roller mechanism enables operator to change the wire spool quickly, minimising the unproductive time and thus increasing the productovty on the shopfloor
• Power source protected from Over Voltage, Under Voltage supply, Single phasing, Over load/over heating and very high secondary short circuit current
APPLICATIONS
• Suitable for multi process welding applications like SMAW / GMAW / FCAW / GTAW / SAW and GOUGING processes within shopfloor as well as at open yards and project sites (with due protection or shield against windy air)
• Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's alloys, with appropriate or recommended consumable
• Specifically designed for heavy duty, structural welding, machine building applications
BRIEF SPECIFICATIONS:
Supply voltage Volt 415Phase NO. 3Input KVA @ 100% Duty cycle KVA 31.7Characteristics Type CC/CVWelding current range Amp 20-600 / 75-600Open circuit voltage Volt 80/65Welding current / volts @ 60% Duty cycle A / V 600/44Welding current / volts @ 100% Duty cycle A / V 465/37Type of cooling Type Forced AirClass of Insulation Class HDimensions (LxWxH) mm 955x685x940Weight (approx.) Kg 245
Feedlite 40 (FEH / NEH) / Feedlite 40 (PEH)
Wire feed motor Type PMDC/PCB ServoWire feed speed m / min 1.2-18Dimensions mm 500x180x310Wire feeder weight Kg 8/9Torch (3 mtrs) Model Ador TW 400 E/ MTG 600 E
Wire feeder options Models
MODELS UNIT RANGER MULTI 600
GOUGING
CHAMP MIG 250 / CHAMP MIG 400 / CHAMP MIG 600
SALIENT FEATURES
•
•
•
•
•
•
•
•
•
Digital Panel for adjusting the welding parameters
30% more Energy efficient than conventional machines.
Maximum Power factor is 0.94
Excellent dynamic response enables superior arc characteristics.
2T, 4T operating modes
Electronic choke adjustment for better arc control
Crater voltage and Crater current adjustment through digital panel.
Unique feature of Fresh Tip Transfer (FTT) to avoid globule formation.
Automatic “Weld Stop” facility.
APPLICATIONS
• Inverter based GMAW outfit
• High efficiency and high power factor – resulting energy saving
• Auto “Weld Stop” when welding torch is taken away from weld job
• Compatible to Power Generator Supply
BRIEF SPECIFICATIONS:
Supply voltage
PhaseInput KVA @ 100% Duty cycle Welding current rangeOpen circuit voltageWelding current / volts @ 60% Duty cycle
Type of coolingDimensions (LxWxH)Weight (approx.)Wire feed speed
MODELS
m / min
VoltNO.KVAAmp
Volt +/-5%AmpAmpTypemmKg
UNIT
1.5-18
415 V +15 %, -10 %
3 Ø6.5
50-25065
195Forced Air
500x260x47026
CHAMP MIG 250
Welding current / volts @ 100% Duty cycle
1.5-18
415 V +15 %, -10 %
3 Ø12
50-40065
310Forced Air
700x450x60044
CHAMP MIG 400
400
1.5-18
415 V +15 %, -10 %
3 Ø21.5
65-60065
465Forced Air
670x450x62056
CHAMP MIG 600
600
26
TIG
APPLICATIONS• Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well as at
open yards and project sites (with due protection or shield against windy air) • Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's alloys, with
appropriate or recommended consumable• Most recommended for Railway workshops, wagon manufacturing and fabrication factories, ship
building and other heavy industrial applications • Champ Multi 400sspw is proven with cellulosic 6010, 7010G, 8010G and other special
electrodes, shelf shielded flux cored wires such as AWS 5.29, ASME SFA 5.29, E71T8K2 and E81T8G for Manual welding(rootpass and hot pass) and Semiautomatic welding processes for cross country pipeline welding applications
SALIENT FEATURES• Inverter based, digitally controlled, programmable, multiprocess power source for synergic
GMAW, self shielded FCAW, SMAW and GTAW (with external HF unit), welding applications • Excellent dynamic response resulting superior ARC characteristics• High Efficiency, High power factor, resulting energy savings and reduced energy bills up to 35%,
over conventional thyristorised power sources• Light weight compact MIG / MAG, FCAW, SMAW and GTAW welding outfit• Enhanced Reliability - latest PCB designs with SMD technology, PCBs and connectors protected
against harsh environment like contaminated air with conducting dust, dirt etc • Feather touch front panel for easy selection of welding process, 2track/4track mode, time
adjustments for gas preflow/ postflow and burnback time, electronic choke adjustment, crater voltage and current adjustments and arc force adjustments etc
• Power source protected against Over voltage, Under voltage, Single Phasing, Over temperature etc• Compatible for Automation
BRIEF SPECIFICATIONS:
CHAMP MULTI SERIES OUTFITS
GMAW WELDING EQUIPMENTS
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
MODELS UNIT
MMA MODE MIG/FCAW MODE
Supply voltage Volt 415 415
Phase No 3 3
Input KVA @ 100% Duty cycle KVA 14 13
Welding current range Amp 50-400 40-400
Open circuit voltage Volt 75 55
Welding current / volts @ 60% Duty cycle Amp
Welding current / volts @ 100% Duty cycle Amp
Type of cooling Type
Class of Insulation Class
Actual Dimensions (LxWxH) mm
Weight (approx.) Kgs
Feedlite 20 (FEM / NEM)
Feedlite 40 (FEM / NEM)
WF - 40 Multi (i)
Wire feed motor Type PMDC
Wire feed speed m/min 1.5-18 / 1.0-6.0
Dimensions mm 450x170x275
Torch (3/4.5mtr) options Model ADOR TW 400(E) / MTG 400 EGMAW Appln
FCAW Appln Model SUPER SSPW 350
Wire feeder optionsType
Kg
520x240x360
GMAW Appln
FCAW Appln
Feedlite
SUPER SSPW
8
20
Feedlite
SUPER SSPW
CHAMPMULTI 400 / CHAMPMULTI 400 SSPW
730x480x730
67
310
H
400
Forced Air
mm
GMAW / FCAW
Type
KgWire feeder weight
CHAMP MULTI 400 / CHAMP MULTI 400 SSPW
25
GMAW WELDING EQUIPMENTS
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
CV3PhaseSALIENT FEATURES
• MIG 400 rated at 400 AMPS @ 60% and 310 AMPS @100% Duty cycle
• MIG 600 rated at 600 AMPS @ 60% and 465 AMPS @100% Duty cycle
• Maximum Power Factor 0.94.
• Excellent dynamic response enables superior arc characteristics.
• Stepless Electronic Inductance adjustment for better arc control.
• 7 Segment LED display.
• Hardwire interface for Robots and PLC.
CHAMP MIG 400 (R) / 600 (R)
CHAMP MIG 400 (R) / 600 (R)
BRIEF SPECIFICATIONS:
MODELS UNIT CHAMPMIG 400 (R) CHAMPMIG 600 (R)
Input KVA
65
12 KVA @ 100% Duty cycle. 0.24 KVA @ No load 12.5 KVA @ 100% Duty cycle. 0.31 KVA @ No load
65Open Circuit voltage Volts +/-5%
Welding current / Crater Current range Amp 50-400 65-600Welding Voltage / Crater Voltage Range Volt 16-39 16-45Mode of operation 2 track, 4 track, Gas check, OCV check facility 2 track, 4 track, Gas check, OCV check facility
Power Factor Max 0.93 Max 0.94Efficiency 87% @ 100% duty cycle 89% @ 100% duty cycleCompatibility to International Standaed As per Std. EN609741 As per Std. EN609741Wire feed speed m / min 1.5-18 1.5-18Suitable Welding Wire Diameter mm Aluminum 1.2 - 1.6 Steel 0.8 1.0, 1.2 & 1.6 Aluminum 1.2 - 1.6 Steel 0.8 1.0, 1.2 & 1.6
IP23 IP23
Weight Kg 46 58Audio Noise Emission dB
Ingress Protection Class
Input Supply 415 V + 15 %, -10 %, 50 / 60 HzC 415 V + 15 %, -10 %, 50 / 60 Hz3 Ø
70 70
Dimensions (approx.) L x W x H mm 650 X 450 X 570 700 X 460 X 630
Interfacing Connection Details Between Champ MIG (R) And Robot PLC.
10 PIN CONNECTORON CHAMPMIG (R)
10 CORE INTERFACE CABLE
I / O CARDCONNECTOR
MIG TROLLEY
APPLICATIONS
• Recommended for fillet, butt and lap welding joints of longitudinal jobs in ship yards and site structural fabrication projects – Enhances welding productivity multifold
• Ideally suitable for fillet joints using mechanised semiautomatic GMAW/FCAW welding processes of longitudinal jobs like girders, beams and other sections etc
• Can be used for fillet welding in either vertical or horizontal directions
SALIENT FEATURES
• Light weight and compact design, easy to carry anywhere on the shopfloor
• Easy to use - Welder friendly operations
• Strong magnet inside provides grip while trolley is traveling
• Four wheel chain drive provides steady traveling
• Rubberised four wheel chain drive provides constant speed whithout sleepage of wheel
• Input supply Protection in case of short circuit of supply cable
GMAW WELDING EQUIPMENTS
AUTOMATED MIG TROLLEY
BRIEF SPECIFICATIONS:
ITEM UNIT SPECIFICATION
Motor power Watt 6
Supply frequency Hz 50/60
Motor RPM RPM 1200/1500
Gear reduction ratio Ratio 100:1
Input supply Volts AC 230
I/P supply cable length Mtr 5
Torch inclination mm Longitudinal and
transversal 30mm each
Torch adjustment angle Degree 38°- 60°
Traveling speed mm / min 0-1000
Dimension L×W×H mm 210×250×280
Weight Kg 6
CHAMP MULTI 400 / CHAMP MULTI 400 SSPW
APPLICATIONS• Multioperator and multiprocess based welding outfits recommended for cross country gas and
peroleum pipeline welding applications with SMAW (manual) and FCAW (semiautomatic) welding processes
• Specially designed and recommended for Manual (SMAW) welding of root pass / hot pass weld joints using 6010/7010G/8010G electrodes and Semiautomatic (FCAW) welding of filling / capping weld joints using self shielded flux cored wire
27
MULTI OPERTAOR WELDING PAYLOADS FOR GMAW / FCAW PROCESSES
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
BRIEF SPECIFICATIONS:
SALIENT FEATURES• Multioperator and multiprocess based outfits designed and built for handling on cross country
gas and petroleum pipeline welding applications• Inverter based, digitally controlled, programmable, multiprocess power source for synergic self
shielded FCAW, SMAW welding applications • Excellent dynamic response resulting superior ARC characteristics• High Efficiency, High power factor, resulting energy savings and reduced energy bills up to
35%, over conventional thyristorised power sources • Light weight and compact SMAW, FCAW welding outfit • Enhanced Reliability - latest PCB designs with SMD technology, PCBs and connectors
protected against harsh environment like contaminated air with conducting dust, dirt etc • Feather touch front panel for easy selection of welding process, 2track/4track mode, time
adjustments for gas preflow/ postflow and burnback time, electronic choke adjustment, crater voltage and current adjustments and arc force adjustments etc
• Power source protected against Over voltage, Under voltage, Single Phasing, Over temperature etc
• Compatible for Automation
CHAMPMULTI 2X400 SSPW
CHAMPMULTI 4X400 SSPW
MODELS UNIT
Supply voltage Volts 415 415Phase No 3 3Max Input power @ 100% KVA 2x14 4x14Welding current range Amps 10-400 40-400Open circuit voltage (SMAW / FCAW) Volts 75/62 75/62Welding current/volts @ 60% Duty cycle Amps 400 400Welding current/volts @ 100% Duty cycle Amps 310 310Class of Insulation ClassDimensions mms 900x900 1060 900x900x1820Weight Kgs 164 324Wirefeeder Type
Wirefeed motor TypeWire feed speed m / minDimensions mmsWirefeeder weight Kg 2x25 4x25Torch (3/4.5mtr) Model
H
WF MULTI 40(I)
PMDC1.0-6.0
520x240x360
SUPER SSPW 350
WELDING PAYLOADS AVAILABLE WITH RECTIFIERS FOR SMAW WELDING PROCESS
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
THYROLUXE 2x401THYROLUXE 4x401THYROLUXE 2x600THYROLUXE 4x600
CHOPREC 2X401CHOPREC 4X401CHAMP 2X250CHAMP 4X250
CHAMP 2XT400CHAMP 2XT400CHAMP 2X400CHAMP 4X400
CHAMP 2X600CHAMP 4X600
CC/CV TIG
GMAW WELDING EQUIPMENTS
28
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
www.adorwelding.com
GTAW WELDING EQUIPMENT
HF 2000 / HF 2000 AD / HF 3000 /HF 3000 AD
SALIENT FEATURES
• Light weight, compact and portable HF units for greater flexibility in operation at project sites
• Suitable for DC and AC TIG welding applications with SMAW power sources of any make
• Gas pre flow and post flow time adjustments provided on the front panal
• Gas flow actuated through solenoide valve for economical consumption of Argon gas
• HF “ON/OFF” switch provided to prevent high frequency interference (in DC TIG mode only)
• Auto HF cut off facility if arc does not start within 10 seconds
APPLICATIONS
• HF 2000 and HF 3000 controls units are recommended for using alongwith dioded based, thyristor based or Inverter based DC rectifiers for DC TIG welding applications, for both indoor and outdoor use at project sites
• HF 2000 units are used for light and medium duty DC TIG welding applications where as HF 3000 units (bult in with water cooling unit), are used for continuous heavy duty DC TIG welding for full shift and regular production jobs
• HF 2000AD and HF 3000AD controls units are recommended for using alongwith AC power sources like RED / DH / DS / DR type transformers for AC TIG wedling applications for both indoor and outdoor use at project sites
• HF 2000AD units are used for light and medium duty AC TIG welding applications where as HF 3000AD units (built in with water cooling unit), are used for continuous heavy duty DC TIG welding for full shift and regular production jobs
BRIEF SPECIFICATIONS:
HF CONTROL TIG UNITS
GTAW WELDING EQUIPMENTS
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
MODELS UNIT
Supply voltage Volt
Phase No
Welding current DC @ 60% Duty cycle Amp
Welding current DC @ 100% Duty cycle Amp
Welding current AC @ 60% Duty cycle Amp
Welding current AC @ 100% Duty cycle Amp
Gas Pre flow Time Sec.
Gas Post flow Time Sec.
Arc striking Type
Class of Protection Class
Dimensions (LxWxH) mm
Weight (approx.) Kg
Mode of operation
Torch model Type
HF 2000 HF 2000 AD HF 3000 HF 3000 AD
230 230230230
1 111
200 200 300 300
150 230150 230
- 150 - 250
- 110 - 180
0.1-5 0.1-5 0.1-5 0.1-5
1-30 1-301-301-30
2T/4T 2T/4T2T/4T2T/4T
HF/ Touch start HF/ Touch startHF/ Touch startHF/ Touch start
IP 23 IP 23IP 23IP 23
614x400x580440x165x315 560x290x438 614x400x880
10 25 45 50
Type
HIPROTIG 301-4/HIPROTIG 301-8HIPROTIG 201-4/HIPROTIG 201-8
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
29
31
CHAMPTIG 300 P
SALIENT FEATURES
• Inverter (IGBT) based, energy efficient TIG welding outfit with built-in HF, for medium and heavy duty welding applications
• High power factor, high efficiency power soources, resulting over 30% energy savings compared to conventional inverter power sources
• Power source provided with protections against Over voltage, Under Voltage, Over load and Single phasing
• Most compact and light weight TIG outfits ideally suitable for within shopfloor and project sites - easy mobility at project sites
• Welder friendly operation - easy selection of processes like MMA, DC TIG, adjustment of welding parameters including upslope/downslope, pulse frequency etc provided on the front panel
• Option of foot control switch available for easy adjustment of current while welding to control the heat input for precision welding applications
APPLICATIONS
• Recommended for Pulsed DC TIG welding applications of ferrous metals and alloys like MS, SS and alloys etc
• Suitable for uses within fabrication shops like railway workshops, coach building factories, Shipyards, Steel plants, Construction of Power plants, Refineries, Cement plants etc as well as project sites
• TIG welding equipments and process are ideally recommended for precision welding of thin sheets, tube to tube and tube to sheet welding, X-ray quality welding and other welding applications where finish of welded jobs is very important
CHAMP TIG SERIES TIG OUTFITS
GTAW WELDING EQUIPMENTS
CCDC TIG
BRIEF SPECIFICATIONS:
MODELS UNIT
Volt
Phase No
Input KVA @ 100% TIG)Duty cycle (MMA, DC KVA
Open circuit voltage Volt
Welding current range (MMA, DC TIG) Amp
Welding current @ 60% Duty cycle (MMA, DC TIG) Amp
Class of insulation Class
Dimensions (LxWxH) mm
Weight (approx.) Kg
Water cooling unit Model
TIG Torch Model
7.5 / 7.0
70
CHAMPTIG 300 P
415
3
HIPROTIG 301 / 4
HIPROTIG 301 / 8
WCU 302
52-250 / 5-300
250 / 300
H
38
560x325x285
Welding current @ 100% Duty cycle (MMA, DC TIG) Amp 195/230
Supply voltage
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
CHAMPTIG 300 AD
SALIENT FEATURES
• Inverter (IGBT) based, energy efficient TIG welding outfit with built-in HF, for medium and heavy duty welding applications
• High power factor, high efficiency power soources, resulting over 30% energy savings compared to thyristorised power sources
• Power source provided with protections against Over voltage, Under Voltage, Over load and Single phasing
• Most compact and light weight TIG outfits ideally suitable for within shopfloor and project sites - easy mobility at project sites
• Welder friendly operation -easy selection of processes like MMA, DC TIG, AC TIG and MIX TIG processes, adjustment of welding parameters provided on the front panel
• Option of foot control switch available for easy adjustment of current while welding to control the heat input for precision welding applications
APPLICATIONS
• Recommended for DC TIG welding of ferrous metals and alloys like MS, SS and AC TIG welding applications of nonferrous metals like Aluminum, Magnesium etc
• Suitable for uses within fabrication shops like railway workshops, coach building factories, Shipyards, steel plants, construction of power plants, refineries, cement plants etc as well as project sites
• TIG welding equipments and process are ideally recommended for precision welding of thin sheets, tube to tube and tube to sheet welding, X-ray quality welding and other welding applications where finish of welded jobs is very important
CHAMP TIG SERIES TIG OUTFITS
GTAW WELDING EQUIPMENTS
BRIEF SPECIFICATIONS:
MODELS UNIT
Supply voltage Volt
Phase No
Input KVA @ 100% TIG, AC TIG)Duty cycle (MMA, DC KVA
Open circuit voltage Volt
Welding current range (MMA,DC TIG, AC TIG) Amp
Welding current @ 60% Duty cycle (MMA,DC TIG, AC TIG) Amp
Type of cooling Type
Class of insulation Class
Dimensions (LxWxH) mm
Weight (approx.) Kg
Water cooling unit Model
TIG Torch Model
11.8, 11.0, 12.0
90
CHAMPTIG 300 AD
415
3
Forced Air
TIG 300-4.5
WCU 30
20-250, 10-300, 25-300
250, 300, 300
F
50
615x315x570
DC TIG AC TIG
CCCC
30
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
32
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
CHAMPTIG 400 P
SALIENT FEATURES
•
•
•
•
Latest PWM Inverter Technology
High Efficiency (> 85%)
Smooth and stable arc with spatter less welding
Pulse TIG for precision welding
APPLICATIONS
• Three phase inverter based, High efficiency and High Power Factor Pulse TIG/ MMA DC Welder
• Useful for wide variety of material types and thickness.
• Full featured TIG controls possible
• HF ignition
• Intelligent protection: over / under voltage, over current / temperature
• Water cooled Torch with water cooling unit option.
CHAMP TIG SERIES TIG OUTFITS
GTAW WELDING EQUIPMENTS
CCDC TIG
BRIEF SPECIFICATIONS:
MODELS UNIT
Volt
Phase No
Input KVA @ 100% TIG)Duty cycle (MMA, DC KVA
Open circuit voltage Volt
Welding current range (MMA, DC TIG) Amp
Welding current @ 60% Duty cycle Amp
Dimensions (LxWxH) mm
Weight (approx.) Kg
Water cooling unit Model
TIG Torch Model
13 / 10
70
CHAMPTIG 400 P
415, +15%, -10%
3
HIPROTIG 401 / 4
HIPROTIG 401 / 8
WCU 302
50-400 / 10-400
310
46
660x315x485
Welding current @ 100% Duty cycle Amp 400
Supply voltage
www.adorwelding.com
SAW WELDING EQUIPMENT
www.adorwelding.com
SAW WELDING EQUIPMENT
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
34
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
MAESTRO 800 (F) / 1000 (F) / 1200 (F) APPLICATIONS• These welding equipments / outfits are recommended for SAW welding of heavy duty longitudinal
structuares like girder, I-beams, plus beam welding applications, where high deposition rates and welding productivity are desired
• Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building industry, railway, construction of bridges, components of earth moving equipments etc
• Most suitable for thick plate welding applications where X ray quality welding with excellent mechanical properties and good finish of weld beads are essential
S A W
SALIENT FEATURES• Rugged and strong power source, tractor or boom mounted welding head, wire feed mechanism,
spool holder, horizontal & vertical slides and feather touch control panel• Highly reliable DIODE based power source and THYRISTOR thyristor controlled wire feeder, carriage
drive and X / Y / Z axis motion controls in case of boom mounted head, makes these outfits a real work horse SAW welding outfits for heavy fabrication workshops and project site
• Trouble-free operation - Negligible maintenance required for power source and welding head• Option of Tractor mounted or Boom mounted heads are available depending on different
application requirements. Precise setting of weld parameter - Voltage adjustments through coarse and fine selector switches and stepless control of wirefeed speed as well as tractor speed
• Swivelling and Tilting arrangement of weld head ensures access to difficult welding areas, specially for fillet welding and jobs with wide range of dimensions/sizes. Strong horizontal and vertical slides - smooth and jerkfree movements enables precise adjustment of welding head along the seam even during welding
• Flux hopper of adequate capacity (10kgs / 7litr) ensures long and interrupted weld seams• Operator friendly controls - Wire inch push button, OCV check push button, set/weld switch, carriage
ON / OFF, UP / DOWN switch, Voltmeter / Ammeter, carriage speed adjustments provided on the control panel. Facilty to check carriage speed and OCV prior to start of welding sequence
• Burn back control incorporated as a standard feature, prevents freezing of wire in the weld pool when welding ends
BRIEF SPECIFICATIONS:
MAESTRO SERIES
SAW WELDING EQUIPMENTS
MODELS
Supply voltage / Phase
Welding Current Range
Input KVA @ 100% Duty cycle
Open circuit voltage
Welding current @ 60% Duty cycle
Welding current @ 100% Duty cycle
Type of cooling
Class of insulation
Dimensions (LxWxH) 1225x800x900
Weight (approx.)
Welding Head - Tractor mounted
Welding Head - Boom mounted
UNIT
Volt / NO.
KVA
Volt
Amp
Amp
Tye
Class
mm
Kg
Model
Model
Power Source Model
BOOM mounted SAW welding heads available with 3 options, namely WH 15-01 (F) / WH 15-02 (F) and WH 15-03 (F)
Amp
MAESTRO 800 (F)
37
35-63
800
650
Forced Air
H
350
WH 15 (F)
PS 800 (F)
415 / 3
150 - 800
MAESTRO 1000 (F)
45
35-63
1000
800
Forced Air
H
1225x800x900
365
WH 15 (F)
PS 1000 (F)
415 / 3
200 - 1000
MAESTRO 1200 (F)
57
35-63
1200
1000
Forced Air
H
1225x800x900
390
WH 15 (F)
PS 1200 (F)
415 / 3
200 - 1200
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
33
MAESTRO 800 T(F) / 1000 T(F) / 1200 T(F) APPLICATIONS• These welding equipments/outfits are recommended for SAW welding of heavy duty
longitudinal structuares like girder, I-beams, plus beam welding applications, where high deposition rates and welding productivity are desired
• Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building industry, railway, construction of bridges, components of earth moving equipments etc
• Most suitable for thick plate welding applications where X ray quality welding with excellent mechanical properties and good finish of weld beads are essential good finish of welded joints/jobs is very important
S A W
SALIENT FEATURES• Rugged and strong power source, tractor or boom mounted welding head, wire feed
mechanism, spool holder, horizontal & vertical slides and feather touch control panel• Highly reliable THYRISTOR based power source and THYRISTOR controlled wire feeder, carriage
drive and X / Y / Z axis motion controls in case of boom mounted head, makes these outfits a real work horse SAW welding outfits for heavy fabrication workshops and project site
• Trouble-free operation - Negligible maintenance required for power source and welding head• Option of Tractor mounted or Boom mounted heads are available depending on different
application requirements• Precise setting of weld parameter - Stepless infinitely variable Voltage adjustments through
potentiometer stepless control of wirefeed speed as well as tractor speed• Swivelling and Tilting arrangement of weld head ensures access to difficult welding areas,
specially for fillet welding and jobs with wide range of dimensions/sizes • Strong horizontal and vertical slides - smooth and jerkfree movements enables precise
adjustment of welding head along the seam even during welding• Flux hopper of adequate capacity (10kgs/7litr) ensures long and interrupted weld seams• Operator friendly controls - Wire inch push button, OCV check push button, set/weld switch,
carriage ON / OFF, UP / DOWN switch, Voltmeter/Ammeter, carriage speed adjustments provided on the control panel. Facilty to check carriage speed and OCV prior to start of welding sequence
BRIEF SPECIFICATIONS:
MAESTRO SERIES
SAW WELDING EQUIPMENTS
MODELS UNIT
Supply voltage / Phase Volt / NO.
Input KVA @ 100% Duty cycle KVA
Open circuit voltage Volt
Welding current @ 60% Duty cycle Amp
Welding current @ 100% Duty cycle Amp
Class of insulation Class
Dimensions (LxWxH) mm
Weight (approx.) Kg
Welding Head - Tractor mounted Model
Welding Head - Boom mounted Model
Power Source Model
Welding Current Range Amp
MAESTRO 800 T(F)
44
62
800
650
H
1225x800x900
350
WH 15 T(F)
PS 800 T (F)
415 / 3
150 - 800
MAESTRO 1000 T(F)
50
62
1000
800
H
1225x800x900
365
WH 15 T(F)
PS 1000 T (F)
415 / 3
200 - 1000
MAESTRO 1200 T(F)
63
1200
1000
H
1225x800x900
390
WH 15 T(F)
PS 1200 T (F)
62
415 / 3
200 - 1200
BOOM mounted SAW welding heads available with 3 options, namely WH 15-01 T (F)/ WH 15-02 T (F) and WH 15-03 T (F)
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
35
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
39
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
MAESTRO 1000 (I)
S A W
APPLICATIONS
• These welding outfits are incorporated with Inverter based ENERGY EFFICIENT power source and hence recommended for SAW welding applications where energy cost of power consumed by equipment is very critical / important for the overall project cost
• These welding equipments/outfits are recommended for SAW welding of heavy duty longitudinal structuares like girder, I-beams, plus beam welding applications, where high deposition rates and welding productivity are desired
• Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building industry, railway, construction of bridges, components of earth moving equipments etc
• Most suitable for thick plate welding applications where X ray quality welding with excellent mechanical properties and good finish of weld beads are essential
SALIENT FEATURES
• Inverter based Energy Effiicient power source saves power consumption and reduces energy bill up to 30% over convenetional thyristorised power sources
• High efficiency, High power factor power source
• Inverter based digitally controlled power source and welding head
• Light weight compact power source occupies 35% less floor space
• Userfriendly interface including push buttons, LED indicator lamps, micro controller based controllers ensures real time response for every set parameter, wire diameter selection through fuzzy logic control
• Enhanced reliability due to PCB construction with SMD technology
• Power source protected against Over voltage, Under voltage, Overload/over temperature conditions
• Apart from SAW welding application, power source is also suitable for Gouging application
BRIEF SPECIFICATIONS:
MAESTRO SERIES
SAW WELDING EQUIPMENTS
GOUGING
MODELS UNIT MAESTRO 1000 (I)
Supply voltage Volt 415
Phase No 3
Input KVA @ 100% Duty cycle KVA 55
Open circuit voltage Volt 85
Welding current range Amp 100-1000
Welding current @ 100% Duty cycle Amp 1000
Welding Voltage range Volt 26-44
Type of cooling Type Forced Air
Class of insulation Class H
Dimensions (LxWxH) mm 950x410x700
Weight (approx.) Kg 240
Welding Head Model WH 15(I)
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
MAESTRO 1000 (I)
S A W
APPLICATIONS
• These welding outfits are incorporated with Inverter based ENERGY EFFICIENT power source and hence recommended for SAW welding applications where energy cost of power consumed by equipment is very critical / important for the overall project cost
• These welding equipments/outfits are recommended for SAW welding of heavy duty longitudinal structuares like girder, I-beams, plus beam welding applications, where high deposition rates and welding productivity are desired
• Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building industry, railway, construction of bridges, components of earth moving equipments etc
• Most suitable for thick plate welding applications where X ray quality welding with excellent mechanical properties and good finish of weld beads are essential
SALIENT FEATURES
• Inverter based Energy Effiicient power source saves power consumption and reduces energy bill up to 30% over convenetional thyristorised power sources
• High efficiency, High power factor power source
• Inverter based digitally controlled power source and welding head
• Light weight compact power source occupies 35% less floor space
• Userfriendly interface including push buttons, LED indicator lamps, micro controller based controllers ensures real time response for every set parameter, wire diameter selection through fuzzy logic control
• Enhanced reliability due to PCB construction with SMD technology
• Power source protected against Over voltage, Under voltage, Overload/over temperature conditions
• Apart from SAW welding application, power source is also suitable for Gouging application
BRIEF SPECIFICATIONS:
MAESTRO SERIES
SAW WELDING EQUIPMENTS
GOUGING
MODELS UNIT MAESTRO 1000 (I)
Supply voltage Volt 415
Phase No 3
Input KVA @ 100% Duty cycle KVA 55
Open circuit voltage Volt 85
Welding current range Amp 100-1000
Welding current @ 100% Duty cycle Amp 1000
Welding Voltage range Volt 26-44
Type of cooling Type Forced Air
Class of insulation Class H
Dimensions (LxWxH) mm 950x410x700
Weight (approx.) Kg 240
Welding Head Model WH 15(I)
www.adorwelding.com
AIR PLASMA CUTTING EQUIPMENT
37
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
APPLICATIONS
• Recommended for air plasma cutting applications of all electrically conducting sheet metal up to 25 mm thick in the industries like sheet metal fabrication, Bus and coach body building workshops, Railway and transport workshops, power stations, chemical & fertiliser plants, construction & maintenance workshops, food processing and pharmaceutical equipments using SS, scrap cutting & demolition, ship breaking etc
• Most recommended for applications where good cutting finish with minimum distortion and HAZ, burrfree, drossfree clean cuts with narrow curf, are required
• Ideally suitable for metal cutting applications where Oxy Acytelene cutting process is not feasible or Oxy/Acetylene gases are not available, good clean cuts with higher cutting productivity are desired
SALIENT FEATURES
• Inverter based air plasma cutting outfit for heavy duty production jobs
• Energy Efficient outfit, built in with high efficiency and high power factor power source, saves power consumption and reduces energy bills up to 30%
• Light weight, compact, portable air plasma cutting system - ideal choice for efficient cutting of all metals up to 25 mm thick plates
• "Air pressure meter" with "selector switch", MCB, LED indicators for "power on", "cutting on", warning trip indicators" provided on the front panel
• Power source provided with Under voltage, Over voltage, Single phase and thermal overloads
CHAMPCUT 25
AIR PLASMA CUTTING EQUIPMENTS
BRIEF SPECIFICATIONS:
MODELS UNIT PLASMACUT 25
Supply voltage Volt 415
Phase No 3
Input KVA @ 100% Duty cycle KVA 15
Open circuit voltage Volt 260
Cutting current range Amp 20-60
Cutting current @ 60% Duty cycle Amp 60
Type of cooling Type Forced Air
Class of insulation Class F
Dimensions (LxWxH) mm 550x315x570
Weight (approx.) Kg 37
Cutting Torch Model CCT 25
www.adorwelding.com
AIR PLASMA CUTTING EQUIPMENT
PLASMACUT 25
APPLICATIONS
• Recommended for air plasma cutting applications of all electrically conducting sheet metal up to 25 mm thick in the industries like sheet metal fabrication, Bus and coach body building workshops, Railway and transport workshops, power stations, chemical & fertiliser plants, construction & maintenance workshops, food processing and pharmaceutical equipments using SS, scrap cutting & demolition, ship breaking etc
• Most recommended for applications where good cutting finish with minimum distortion and HAZ, burrfree, drossfree clean cuts with narrow curf are required
• Ideally suitable for metal cutting applications where Oxy Acytelene cutting process is not feasible or Oxy/Acetylene gases are not available, good clean cuts with higher cutting productivity are desired
SALIENT FEATURES
• Air plasma cutting outfit with Rugged, Robust design and well established diode based power source
• User friendly controls on the front panel, requires minimum training to the operator
• Provided with special "Safety -Interlock" for operator protection
• Light weight and flexible torch with 8 mtr long hose assembly
• Provided with Air pressure safety switch for "fail safe' cutting
• Provided with double air filter cum pressure regulator unit to ensure clean compressed air for excellent cut quality
AIR PLASMA CUTTING EQUIPMENTS
BRIEF SPECIFICATIONS:
36
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
SPECIFICATION
Under CO2
ORDERING CODE
Max. current capacity @ 60% duty cycle:
Length
Cooling Type
Air to be used (Plasma+Cooling)
Flow Rate
Pressure
Maximum thickness
M.S. / S.S.
Aluminium
UNIT
Amps
Ltrs./Min.
Bar
Mtrs.
-
MM
MM
CCT - 25
25
100 at 110 Volts
120-150 (Max. 180)
6
S15.01.002.0708
20
5
Air
20
Air
100 at 110 Volts
120-150 (Max. 180)
6
5
CCT - 25A
S15.01.002.0716
25
PLASMA CUTTING SERIES TORCHES
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
www.adorwelding.com
WELDING ACCESSORIES
•For detailed technical specifications please refer respective leaflet
•Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
SALIENT FEATURES
•
•
Temperature control - Provided with thermostat control for precise setting of drying temperature required for various types of electrodes
Flawless welds - Totally dry welding consumables yield radio graphic quality welds
MODELS: ADORPORT / ADORDRY-I /ADORDRY-II
ELECTRODE DRYING OVEN
WELDING ACCESSORIES
BRIEF SPECIFICATIONS:
GENERAL SPECIFICATIONS
TECH. SPECS. ADORPORT ADORDRY-I ADORDRY-II
INPUT
Voltage 230 V/AC
Current (Amps) 2 7.6
Phase Single Phase
Frequency 50 Hz
Temperature 50ºC - 250ºC
Capacity (approx.) About 4 kg of 450 mm electrodes
Working Space 80 mm dia. x 445 mm
depth (approx.)
No. of shelves -
Air Circulation
Convection
S10.64.001.0030 S10.64.001.0031 S10.64.001.0032
230 V/AC
Single Phase
50 Hz 50 Hz
Single Phase
230 V/AC
9.5
0.5 kw 1.75 kw 2.25 kw
Natural Natural
50ºC - 250ºC 130ºC - 350ºC
440 x 450 x 490 mm (HWD) 440 x 450 x 490 mm (HWD)
height (approx.) height (approx.)
FIVE FIVE
Convection Convection
THERMOSTAT THERMOSTATTemperature Control
Ordering Code
ELECTRODE DRYING OVEN TYPES
38
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
About 25 kg of 450 mm electrodes About 25 kg of 450 mm electrodes
Watts
OUTPUT
THERMOSTAT
with electronic
controller &
digital temperature
indicator
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
www.adorwelding.com
WELDING ACCESSORIES
39
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
SALIENT FEATURES
•
•
•
•
•
•
•
•
Customized design with insulated torch head for longer and trouble free service life
New stainless steel wire-spiral eliminates problem of rust build-up and consequent wire feeding problems
Plug-in connections for easy interchangeability
Varieties of nozzle sizes available to suit welding joint configurations
Special models to fit ‘Euro’ and other wire-feeders
Ergonomic handle to reduce operator fatigue
Improved heavy-duty contact tips for long life and greater operational economy
Easy availability of spares
BRIEF SPECIFICATIONS:
TORCHES - MTG SERIES
MIG / MAG TORCHES
WELDING ACCESSORIES
MIG SERIES TORCHESMTG 250 / 400 / 600
UNIT
Max. current carrying
Suitable for wires:
ORDERING CODE No. S15.01.002.0047 S15.01.002.0052 S15.01.002.0083
Cooling Type Gas
Amps 250 400 500
Gas Gas
Length Mtrs. 3.0 3.0 3.0
Under Argon Amps 200 300 350
Under CO2
duty cycle:
capacity @ 60%
Steel (Ømm) 0.8, 1.2 0.8, 1.2, 1.6 0.8, 1.2, 1.6. 2.0
Aluminium 1.2 1.2, 1.6 1.2, 1.6
Torch end connector
(Ømm)
Type Euro Euro Euro
SPECIFICATION MTG-250 (E) MTG-400 (E) MTG-600 (E)
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
40
WELDING ACCESSORIES
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
SALIENT FEATURES
• Light weight sleek design –Reduced fatigue to welders
• Ergonomically designed handle.
• Can be adapted to any international make MIG / MAG outfit.
• Ex-stock availability of spares and consumables ADOR-TW 402 E
ADOR-TW 252 E
The new world class Ergonomically designed
MIG / MAG Welding Torches
BRIEF SPECIFICATIONS:
ADOR-TW SERIES MIG / MAG WELDING TORCHES
ADOR TW SERIES TORCHESADOR-TW 252 (E) / ADOR-TW 402 (E)
Max. current carrying capacity @ 60% Duty cycle
Under CO2under Argon rich mixture
Amps. 250 400
Amps.
Cable - Co-axial Co-axial
Torch length * Mtrs. 3 3
Cooling Type Gas Gas
Suitable for wires DiameterSteelAluminium
MM 0.8 & 1.2 0.8 , 1.2 , 1.6MM - 1.2 , 1.6
Torch end connector Euro
ORDERING CODE
TYPE ADOR-TW 402 E ADOR-TW 252 E PARAMETER
Euro
S15.01.002.0115 S15.01.002.0117
MIG / MAG TORCHES
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
41
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
TIG TORCHES
WELDING ACCESSORIES
SALIENT FEATURES
•
•
•
•
•
•
Flexible cable assembly for easy access
Co-axial cable with special rubber sheathing for longer life
Lightweight torches for maximum comfort and productivity with swivelling handle
Float type switch assembly for positive contact & longer life
Ergonomically designed handle
Optional custom-built torches for specific applications
HIPRO SERIES TORCHESHIPRO TIG180 TV-4 / 201 / 301 / 302 / 401
BRIEF SPECIFICATIONS:
SPECIFICATION UNIT HIPRO TIG 180 TV-4 HIPRO TIG-201 HIPRO TIG-301 HIPRO TIG-302 HIPRO TIG-401
Max. Current carrying
capacity
@ 60 % duty cycle
AC
DC
@ 100 % duty cycle
AC
DC
Cable Length
Cooling Type
Electrode Capacity
ORDERING CODE
Amp
Amp
Amp
Amp
Meters
-
MM
4-Mtrs
8-Mtrs
200
160
155
125
4
Gas
1.6,2.4
S15.01.002.0156
-
150
200
115
150
4/8
Gas
1.6,2.4,3.2
S15.01.002.0322
S15.01.002.0323
250
300
180
230
4/8
Water
1.6,2.4,3.2,4.0
S15.01.003.0574
S15.01.003.0575
250
300
180
230
4/8
Water
1.6,2.4,3.2,4.0
S15.01.003.0001
S15.01.003.0002
400
320
250
310
4/8
Water
1.6,2.4,3.2,4.0
S15.01.003.0326
S15.01.003.0327
42
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
WELDING ACCESSORIES
MODEL: CAG-9/15
BRIEF SPECIFICATIONS:
MODEL \ UNIT CAG-9 CAG-15COOLING
AIR AIR
Recommended
Air Pressure Kg/Cm2 5.5-7 5.5-7
Air flow whenvalve Min Lit./Min 1.0 1.0
in fully closed condition Max. Lit./Min 2.0 2.0
Max current carrying
capacity AMP 600 600
Suitable for electrode
Diameters MM 6-9 6-15
Length MTR 2 2
Weight (approx) KG 2.7 3.15
ORDERING CODE No 0150103532 0150103533
SALIENT FEATURES
• Gouging torches consist of an electrode holder fitted to a flexible cable-hose assembly. The cable-hose assembly serves the dual purpose of carryingthe compressed air and the gouging current. It is provided with suitableend connection for connecting to the power source by a suitable cable andto the compressed air mains by a suitable air hose. (I.D. of hose should be12.5 mm). The electrode held between the upper arm and the swivel head,can be positioned by adjusting the position of the swivel head. The flow ofminimum 1 ltr./minute and maximum 2 ltrs./minute are purposely adjustedin the closed condition of the valve for better cooling of torch.
APPLICATIONS
•
•
•
•
Fabricators, Tank Shop, Shipyards, Heavy Industrial Plants,Construction Firms, etc.,
Back gouging of welds, removal of old or defective welds.
Steel foundries to cut off risers & gate pads
To remove old welds from most metal
Gouging Current (Amp) 150-300 200-450 300-600 400-700 500-800
RECOMMENDED CURRENT CONDITIONS
6 8 9 12 15Electrode Dia (mm)
GOUGING TORCHES
GOUGING TORCHES
43
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
WELDING ACCESSORIES
MIG-WIRE FEEDERS
MODELS: FEEDLITE-20(FE) / 20(FD) /20 (PD) / 20(PE) / 40(FE) / 40(FD) / 40(FE)H
SALIENT FEATURES
•
•
•
•
Totally enclosed permanent magnet motor for maintenance-free performance
Thyristorised DC Speed Drive ensures smooth and precise wirefeeding
Quick Change Mechanism & Easy plug-in connection
Choice of permanent magnet - Servo Motor type and conventional type motor.
BRIEF SPECIFICATIONS:
Note: • FE - Wire Feeders with PMDC motor• PE - Wire Feeders with PCB / Servo motor
Wirefeed speed
Suitable for Wires
Wire roll drive
Dimensions:
Length
Width
Height
Torch connection
Drive motor
Weight (approx.)
ORDERING CODE
m/min.
(Ø mm)
No.
mm
mm
mm
Type
Kg.
No.
SPECIFICATION UNIT
12-18
0.8, 1.0, 1.2, 1.6
2
500
180
310
Euro
42V, 60W
PMDC
8
S15.01.001.0517
FEEDLITE-20(FE)
0.8, 1.0, 1.2, 1.6
2
430
180
310
Euro
18V, 65W
PCM
9
S15.01.001.0322
12-18
FEEDLITE-20(PE)
0.8, 1.0, 1.2, 1.6
4
500
180
310
Euro
42V, 90W
PMDC
9
S15.01.001.0519
12-18
FEEDLITE-40(FE)
FEEDLITE SERIES INCLUDING HEAVY DUTY
44
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WELDING ACCESSORIES
MODELS: UNIFEED – 20/40, WF - 20/40
MODEL UNIFEEED-20 (FD)/(FE) UNIFEED-40 (FD)/(FE)UNIFEEED-20 (FD-AWL)/(FE-AWL) UNIFEED-40 (FD-AWL)/(FE-AWL) UNIFEED-20(PE/(PD)
Suitable for wire sizes 0.8 mm, 1.2 mm & 1.6 mm 0.8 mm, 1.2 mm & 1.6 mm 0.8 m, 1 mm, 1.2mm & 1.6 mmWire feed speed 1.2 M to 18 M/Min 1.2 to 18 M/Min Wire roll drive Two roll Four roll Two rollWire drive motor Permanent magnet Permanent magnet Printed Circuit MotorMotor rating DC 42V, 60 watt DC 42V, 90 watt DC 18V, 65 wattDimensions (l x w x h) mm 430 x 180 x 310 430 x 180 x 310 430 x 180 x 310Weight (w/o spool) 8 Kg. (Approx.) 9 Kg. (Approx.) 9 Kg. (approx.)Construction of Wirefeeder Open type Open type Open Type
MODEL WF-20 (F) with Euro end connection/ WF-20 (F) with AWL end connection (F)
WF-40 (F) with Euro end connectionWF-40 with AWL end connection WF-20 (PE)/(PD)
Suitable for wire sizes 0.8 mm, 1.2 mm & 1.6 mm 0.8 mm, 1.2 mm & 1.6 mm 0.8 mm,1mm,1.2 mm & 1.6 mmWire feed speed 1.2 to 18 M/Min 1.2 to 18 M/Min 1.2 M to 18 M/MinWire roll drive Two roll Four roll Two rollWire drive motor Permanent magnet Permanent magnet Printed Circuit MotorMotor rating DC 42V, 60 watt DC 42V, 90 watt 18V, DC 65 wattDimensions (l x w x h) mm 520 x 240 x 360 520 x 240 x 360 520 x 240 x 360Weight (w/o spool) 20 Kg. (Approx.) 20 Kg. (Approx.) 20 Kg. (approx.)Construction of Wirefeeder Close type Close type Close type
SR. NO. MODEL
WIRE FEEDERS01 UNIFEED-20 (FD)02 UNIFEED-20 (FE)03 UNIFEED-20 (PD)04 UNIFEED-20 (PE)05 UNIFEED-40 (FD)06 UNIFEED-40 (FE) 07 UNIFEED-20 (FD-AWL) 08 UNIFEED-20 (FE-AWL) 09 UNIFEED-40 (FD-AWL) 10 UNIFEED-40 (FE-AWL) 11 (F) WF-20 with Euro end connection 12 (F) WF-20 with AWL end connection 13 (PD) WF-20 with AWL end connection 14 WF-20 (PE) with Euro end connection 15 WF-40 (F) with Euro end connection 16 WF-40 (F) with AWL end connection
SR. NO. MODEL PRODUCT CODEMAGNA RETROFIT WIRE FEEDERS
01 FEEDLITE-20 (FD) RT02 FEEDLITE-20 (FE) RT03 FEEDLITE-40 (FD) RT04 FEEDLITE-40 (FE) RT
SALIENT FEATURES
• ••••••
Reliable permanent magnet motor which works years together without any maintenanceLong life of carbon brushes - hence least maintenanceTotally enclosed motorWire feeder is ruggedly designed to work under demanding shopfloorconditionsThyristorised DC drive for speed control which ensures smooth & pre-cise wire feedingQuick change mechanism for ease & convenience in changing wire size Two track/four track facilityIn-built feature of spot welding timer
BRIEF SPECIFICATIONS:
Note :• FE - with Euro Connector & PMDC motor • PE - with Euro Connector & PCB / Servo motor• FD - with Standard AWL Connector & PMDC motor • PD - with Standard AWL Connector & PCB / Servo motor
S15.01.001.0528
PRODUCT CODE
S15.01.001.0529S15.01.001.0323S15.01.001.0324
S15.01.001.0531S15.01.001.0532S15.01.001.0533S15.01.001.0534S15.01.001.0535S15.01.001.0524S15.01.001.0525S15.01.001.0325S15.01.001.0326S15.01.001.0526S15.01.001.0527
S15.01.001.0522S15.01.001.0523S15.01.001.0520S15.01.001.0521
S15.01.001.0530
1.2 to 18 M/Min
RETROFIT WIREFEEDERS-UNIFEED / WF SERIES
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
MIG-WIRE FEEDERS
45
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
WELDING ACCESSORIES
RETROFIT OF SAW WEDLING HEAD WH 15 (F)
APPLICATIONS
• This retrofit box is recommended for interphasing standard SAW welding head WH 15 (F), with AWL make old SAW power source CPR-1204/CPR-1205 and PS 1200(T) available with customer
• This is the ideal solution for replacing old SAW head model UP 15CP with new SAW welding head WH 15 (F)
SALIENT FEATURES
• Economical solution for using old SAW welding power sources available with customer, which otherwise are not useful, since old SAW welding head is beyond repairs
• Saves cost of SAW power source since new power source is not required
RETROFIT OF SAW WEDLING HEADMODEL-WH 15 (F) WITH CPR 1204 / CPR 1205 POWER SOURCES FROM OLD ADORSUBARC SERIES OUTFITS
RETROFIT HEAD WH 15 (F)
46
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
APPLICATIONS
• Mechanised attachement is ideally recommended for mechanised GMAW / FCAW / SAW welding processes using existing MIG outfits available with users for fabrication of medium thickness structural/vessel/cylindrical jobs
SALIENT FEATURES
• Mechanised attachement is ideally recommended for mechanised GMAW / FCAW / SAW welding processes using existing MIG outfits available with users for fabrication of medium thickness structural /vessel/cylindrical jobs
• Optimum use of existing MIG welding machines
• Economical - Minimum investment since there is no need to buy complete SAW outfit
• Flexibility in machine utilization for GMAW/FCAW and SAW welding processes
• Increased welding productivity wherever possible, by using SAW welding process instead of GMAW or FCAW process
• Increase in welding productivity even in GMAW/FCAW welding process by using mechanized MIG torch travel instead of manual MIG torch travel used in semiautomatic GMAW/FCAW welding
WELDING ACCESSORIES
MECHANISED ATTACHMENT - MIG / SAW WELDING
BRIEF SPECIFICATIONS:
PARAMETER UNIT
Amp 600
Amp 465
1.2/1.6/2.0
Welding current @ 60%
Welding current @ 100%
Suitable for wire dia mm
mtr/min 1.2 - 18
Carriage speed mtr/min 0.1 - 1.5
Vertical adjustment mm 140
Transverse adjustmnet (Horizontal) 140
Swivel-
Transverse to head travel degree 45
Parallel to head travel degree 30
Horizontal open swing degree 270
Weight of spool Kg 15
Flux hopper capacity Kg/Ltr 10/7
Dimensions (LxWxH) mm 1100x760x810
Total weight (without wire and flux) Kg 95
Wirfeed speed
mm
VALUE
COMBO MS 600 - MECHANISED ATTACHMENT
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
47(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
ADOR ARC-ON
WELDING ACCESSORIES
BRIEF SPECIFICATIONS:
SR. NO. PARAMETERS SPECIFICATIONS
1 Input Supply 100-30V DC
Directly Works on Welding output Voltage
2Maximum ARC On Time Measurement from the instant of Reset
999 Hours 99 minutes and 59 sec
3Maximum Cumulative Time measurement from the time of Installation
99999 Hours 99 minutes
4 Dimensions in mms (LxWxH) 130 x 165x 80
5 Weight (kg.) 1.0
SALIENT FEATURES
•
•
•
•
•
•
•
Easy to install, can be mounted inside or outside the machine depending on users choice.
It shows present arc on time from the instant of reset as well as total cumulative time from the installation of instrument.
Password protection for resetting the arc on time measured..
No external power supply is required. Works on welding output voltage.
Memory facility is available to store the arc on time counts.
User friendly password setup as well as password reset facility.
Maximum count is 999 hrs 99 min. and 59 Sec. from the instant of reset and cumulative can be 99999 hrs 99 min.
CONNECTION DIAGRAM
ARC ON TIME MEASURING INSTRUMENT
48(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
SALIENT FEATURES
•
•
•
•
•
•
Safe voltage to protect from electric shock when welding is not going on.
Instant Start of welding operation
Reduction in machine heating
Compact assembly.
Easy for mounting.
Welding performance unaffected
WELDING ACCESSORIES
ENERGY SAVING DEVICE (WELDING RECTIFIER)
APPLICATIONS
• Energy Saving application.
• Confined Spaces such as vessels, mine shafts
• Wet or damp conditions.
• Hot and humid conditions.
• Working at heights.
BRIEF SPECIFICATIONS:
1. Input Supply.
415V AC, 1- Ph, 50Hz
3.Adjustab (100msec-5 minute)
– factory set value is 3 minute.le by trimmer on PCB
2.
Voltage across welding terminals at which machine switch to Energy Saving Mode. <12V & >50V
4.No load voltage at OCV terminal (Voltage reducing / Energy Saving Mode). Between 10.0 -11.5 Vdc
WIRING DIAGRAM ENERGY SAVER UNIT
ENERGY BILL SAVING DUE TO ENERGY SAVER
For 400A Thyroluxe or CHOPREC machine No load power = 0.35kWMachine is continuously ON for 24 Hour a day.Out of 24 hours ,if the arc time is 33% then non arc time (No load condition) per day = 16 Hours.Hence with energy saving device the energy saved per day = 16 Hr. x 0.35 kW
= 5.6kWhr.Saving on Energy Bill per day = Rs. 5.5 x 5.6 = Rs. 31Yearly saving (On an average for 300 working days/year) = Rs. 31 x 300
= Rs. 9300
Time to switch to Energy Saving Mode.
INTRODUCTION:
About Energy Saving cum Voltage reducing device and its working principle:
In a Welding rectifier, the primary winding of the transformer is always energized. Even if welding is not going on, the machine always draws some current from the supply to meet the no load losses. Although arc welding can be performed safely, there are circumstances where there is a substantial risk of electric shock where workers need to weld in tight areas where heat and humidity can be a factor. The severity of the shock received when a person becomes part of an electric circuit is affected by several factors.
These include:
1) The amount of current flowing through the body of the person.
2) The path of the current through the body, and the length of time the body is in the circuit.
3) The current level (measured in mA, milli-amperes) is a function of both the voltage at the electrodes and the resistance of the person's body.
This energy saving cum voltage reducing device is designed to operate on any constant DC current welding machine (stick welder) with an open circuit voltage of 60 - 100 volts. Until the arc is struck the output voltage is maintained lesser than 12 volts. This prevents the operator from receiving a shock. Also the input supply to primary of transformer is cut when the output voltage is 12V, hence there is no power loss during this idle condition. Thus it performs energy saving action.
This device is connected between the input supply of the welding rectifier and it continuously monitor the welding output terminal voltage. On striking the arc, full selected output is available instantaneously. Energy saving cum voltage reducing device senses the stoppage in welding and cuts off the supply to the primary winding within the predetermined time (approx. 100mili-second to 5 minute) and safe voltage of 12 Volts will be appeared on the Welding terminals until the next arc strike. This device reenergizes the primary winding instantly without affecting the welding quality as soon as the electrode comes in contact with the job.
ENERGY SAVING CUM VOLTAGE REDUCER DEVICE FOR WELDING RECTIFIER
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
www.adorwelding.com
WELDING AUTOMATION
PRODUCTS & SYSTEMS (WAPS)
www.adorwelding.com
WELDING AUTOMATION
PRODUCTS & SYSTEMS (WAPS)
www.adorwelding.com
WELDING AUTOMATION
PRODUCTS & SYSTEMS (WAPS)
COLUMNS & BOOMSSystems ranging from 2020 to 6060 in various permutations and combinationsAPPLICATIONS• The range of Columns and Booms offered by ADOR are ideally recommended for manipulating /
positioning of welding head to facilitate SAW and MIG/MAG welding processes of long and circumferential seams of tanks, barrels / shells pressure vessels, process equipments, tubular components etc
• Ideally recommended for enhancing productivity with quality for repetitive jobs in heavy equipment fabrication/manufacturing industries, Railway workshops, shipyards, steel plants, process equipment manufacturers for sugar mills, cement and fertiliser plants etc
COLUMNS & BOOMS
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
SALIENT FEATURES• Robust design and construction, accurately machined guides for both vertical and horizontal
travel for longer service life and minimum maintenance• Boom payload capacity of 250 Kgs• Base of column: Pedestal or Trolley type• 360 degree manual rotation of the column ensure 360 degree radial accessibility to
welding head, conveying vast area in shop• Fixed speed AC motor drive for vertical lift of the boom with lift speed of
750mm/min or 1000 mm/min depending on application• Variable speed horizontal boom travel using VFD drives with horizontal
speed infinitely variable from 150 to 1500mm/min• Anti-fall safety mechanism in case of chain failure• Roller bearings with eccentric pin mounting for easy adjustment of guiding pressure.• Electrical and mechanical limiting mechanism against overriding• Precise jerk free vertical & horizontal movement • Extra optional features like seam tracking / oscillation, twin wire feed drive for
SAW welding, mini flux recovery unit, grinding/buffing attachments can be provided on welding head depending on application requirement
• Over rated, pre-loaded & dust protected bearing arrangement• Trolley car mounted version gives accessibility to full shop length• Assure high quality welding with non-dependent on operator skills
Model Stroke (mm)
Stroke (mm) “C”Minimum “A” Maximum “B”
Length“L”
Width“W’
Height“H”
CBM 2020(P) 2000 2000 850 2850 4000 1800 3750 N.A.
CBM 2020(T) 2000 2000 875 2875 4000 1800 3775 1000
CBM 2525(P) 2500 2500 850 3350 4500 1800 4250 N.A.
CBM 2525(T) 2500 2500 875 3375 4500 1800
4275
1000
CBM 3030(P) 3000 3000 1100 4100 5300 2100 5000 N.A.
CBM 3030(T) 3000 3000 1150 4150 5300 2100 5050 1440
CBM 4040(P) 4000 4000 1200
5200
6700 2500
6100
N.A.
CBM 4040(T) 4000 4000 1250 5250 6700 2500 6150 1440
CBM 5050(P) 5000 5000 1200 6200 7700 2500 7100 N.A.
CBM 5050(T) 5000 5000 1250 6250 7700 2500 7150 1600
CBM 6060(P) 6000 6000 1300 7300 8700 2500 8200 N.A.
CBM 6060(T) 6000 6000 1350 7350 8700 2500 8250 1600
NOTE1 In view of continuous development, we reserve the right to modify the design & dimensions without notice.2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.
Rail
TECHNICAL SPECIFICATIONS
Vertical Horizontal Height Under Boom (mm) Over all Dimension (mm) Inner dist between
OPTIONAL FEATURES • Integration of control panel with welding head, seam tracker, FRU etc• Slewing ring for the Column rotation, instead of TR Bearings• CCTV camera feedback system for controlling of welding head location • Operator chair, walkway for all models of C&B
from ground level• Motorized column swivelling from 0 to 360 degree
49
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
www.adorwelding.com
WELDING AUTOMATION
PRODUCTS & SYSTEMS (WAPS)
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
POSITIONERSModels range from 50 kgs to 30,000 kgs
APPLICATIONS• The range of Welding Positioners offered by ADOR are ideally recommended for
manipulating/rotating/ positioning of round or cylindrical jobs to facilitate SAW and MIG/MAG welding processes of tanks, barrels/shells, process equipments, round/tubular components etc
SALIENT FEATURES• All wedling positioners are designed for longer service life and trouble free operation• The main frame is rugged fabricated structure supporting all other subassemblies and
designed for free standing in unloaded condition • The work table is mounted on antifriction bearing arrangement and especially designed to take
overhung loads • The work table is provided with T slots for clamping of work or workholding fixtures• The work table rotation is by a drive mechanism using AC motor, precision cut gears and
worm reduction gearbox • The tilt drive mechnism allows the work table to be positioned and locked at the desired
angle within the specification of the positioner• The positioner is also provided with a special direct earthing arrangement which prevents
the return current from passing through the bearing, shaft gear or gears• Mechanical stoppers in case of limit switch failure• Once the job is loaded it can be manipulated conveniently to complete all the welding
operation in down hand position. This reduce handling time & frequent use of crane• Positioner can be conveniently used for complete circumferential welding, strip cladding for
down hand position welding to set the job conveniently for easy accessibility to intricate assemblies etc along with CBM, a positioner can carry out any welding tasks which are impossible otherwise
TECHNICAL SPECIFICATIONS
POSITIONERS
ModelWPL
50WPL 100
WPM 250
WPM 500
WPH 1000
WPH 2000
WPH 3000
WPH 5000
WPH 8000
WPH 10000
WPH 15000
WPH 20000
WPH 30000
Capacity in all position (Kg) 50 100 250 500 1000 2000 3000 5000 8000 10000 15000 20000 30000
Face plate OD " ФD " (mm) 300 500 600 750 1000 1200 1400 1600 1800 2200 2400 2800 2800
Eccentricity " E "(mm) 40 40 100 150 150 150 150 150 150 200 250 300 300
C.G. (mm) 40 40 100 150 150 200 250 300 300 300 300 300 300
Speed Range (RPM) 0.45 to 8.4 0.1 to 1.5 0.1 to 1.0 0.02 to 0.2 0.02 to 0.25 0.01 to 0.15
Tiltin range (Degree)
+ 60 to -120 0 to 135
Tilting Speed (Sec)
Manual 60 60 90 90 120 120 150 150 150 180 180
Overall Length "L" (mm) 580 580 1100 1300 1400 1600 1700 2200 2300 2700 2900 3400 3700
Overall Width "W" (mm) 590 590 680 900 1100 1250 1500 1750 1900 2300 2500 3200 3200
Overall Height "H" (mm) 500 500 900 1000 1000 1050 1300 1400 1500 1750 2200 2650 2650
NOTE1 In view of continuous development, we reserve the right to modify the design & dimensions without notice.2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.
OTHER OPTION• Head stock- tail stock setup• Elevating type positioners.• Turn tables
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
OPTIONAL FEATURES• Face plate diameters more than standard version can be provided against specific
requirement• External arms required to accommodate increase diameter• A.C. variable frequency drive for tilt drive• Optional walkway/ platform at rear side of positioner can be provided• Table rotation start/ stop controls can be given on foot switch
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
50
www.adorwelding.com
WELDING AUTOMATION
PRODUCTS & SYSTEMS (WAPS)
51
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
WR SERIESWR Models 5T to 150T
TECHNICAL SPECIFICATIONS
ROTATORS
APPLICATIONS
• The range of Rotators offered by ADOR are ideally recommended for manipulating/rotating/ positioning of round or cylindrical jobs to facilitate SAW and MIG/MAG welding processes of long and circumferential seams of tanks, barrels/shells, pressure vessels, process equipments, tubular components etc
• Three types (i.e. WR/RSCLA/SAR) of rotators are available for different applications and requirement of rotating and handling of jobs
WELDING ROTATORS
Model Turning Capacity
(Ton)
Load Capacity per unit
(Ton)
Shell Diameter (mm) Over all dimension of Drive & Idler Unit (mm)
Minimum "d"
Maximum "D"
Drive Length
"L"
Idler Length
"L1"
Drive Width "W"
Idler Width "W1"
Height "H"
WR 5T 5 2.5 400 4000
2500 2300 500 400 515
WR 10T 10 5 2600 2400 625 500 610
WR 20 T
20
10
450
4500
2850 2650 650
525
610
WR 30 T
30
15
500 5000
3100 2900 700
525 690
WR 40 T
40
20
3175 2975 800
600 750
WR 50 T 50 25 3200 3000 800 650 800
WR 60 T 60 30
600 6000
3750 3500 850 700 800
WR 80 T 80 40 3750 3500 1100 900 910
WR 100 T 100 50 3900 3500 1200 950 910
WR 120 T
120 60
800
6500
4150 3750 1250 950 1010
WR 150 T 150 75 4250 3850 1250 975 1110
SALIENT FEATURES OF WR (Manual Indexing) TYPES
• All Rotators are designed for longer service life and trouble free Operation
• Typically Rotator set consists of one drive unit and one idler unit
• Surface speed sleeplessly variable from 150 to 1500 mm/min
• Speed regulation through VFD drive system
• Forward and reverse rotation along with inching facility provided
• Overload discs are provided (if required) to protect polyurethane wheels from Rupturing
• Pendant control for forwards, reverse and stop push button operation
• Roller bracket to have to be manually moved as per the job diameter
• The fixing holes for the bracket on the bed are precisely factory set
• Ideal version to start with new fabrication line
NOTE1 In view of continuous development, we reserve the right to modify the design & dimensions without notice.2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
59
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
60
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
60
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WR SERIESWR Models 5T to 150T
TECHNICAL SPECIFICATIONS
ROTATORS
APPLICATIONS
• The range of Rotators offered by ADOR are ideally recommended for manipulating/rotating/ positioning of round or cylindrical jobs to facilitate SAW and MIG/MAG welding processes of long and circumferential seams of tanks, barrels/shells, pressure vessels, process equipments, tubular components etc
• Three types (i.e. WR/RSCLA/SAR) of rotators are available for different applications and requirement of rotating and handling of jobs
WELDING ROTATORS
Model Turning Capacity
(Ton)
Load Capacity per unit
(Ton)
Shell Diameter (mm) Over all dimension of Drive & Idler Unit (mm)
Minimum "d"
Maximum "D"
Drive Length
"L"
Idler Length
"L1"
Drive Width "W"
Idler Width "W1"
Height "H"
WR 5T 5 2.5 400 4000
2500 2300 500 400 515
WR 10T 10 5 2600 2400 625 500 610
WR 20 T
20
10
450
4500
2850 2650 650
525
610
WR 30 T
30
15
500 5000
3100 2900 700
525 690
WR 40 T
40
20
3175 2975 800
600 750
WR 50 T 50 25 3200 3000 800 650 800
WR 60 T 60 30
600 6000
3750 3500 850 700 800
WR 80 T 80 40 3750 3500 1100 900 910
WR 100 T 100 50 3900 3500 1200 950 910
WR 120 T
120 60
800
6500
4150 3750 1250 950 1010
WR 150 T 150 75 4250 3850 1250 975 1110
SALIENT FEATURES OF WR (Manual Indexing) TYPES
• All Rotators are designed for longer service life and trouble free Operation
• Typically Rotator set consists of one drive unit and one idler unit
• Surface speed sleeplessly variable from 150 to 1500 mm/min
• Speed regulation through VFD drive system
• Forward and reverse rotation along with inching facility provided
• Overload discs are provided (if required) to protect polyurethane wheels from Rupturing
• Pendant control for forwards, reverse and stop push button operation
• Roller bracket to have to be manually moved as per the job diameter
• The fixing holes for the bracket on the bed are precisely factory set
• Ideal version to start with new fabrication line
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
52
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
RSCLA TYPES (Self centering lead screw adjustment type) RSCLA Models 5T to 150T
ROTATORS
SALIENT FEATURES
• All rotators are designed for longer service life and trouble free operation• Torque free axle shaft enables easy maintenance and easy replacement of worn out wheels• Optimum positioning of jobs possible since wheel distance adjustment is infinitely variable• Gear drive system is spur type which reduces the friction losses• LH-RH lead screw arrangement allows the wheels to move simultaneously either towards or away from each other• Surface speed sleeplessly variable from 150 to 1500 mm/min• Speed regulation through VFD drive system• Forward and reverse rotation along with inching facility provided• Overload discs are provided, (if required) to protect polyurethane wheels from rupturing• Pendant control for forwards, reverse and stop push button operation
TECHNICAL SPECIFICATIONS
Model Turning
Capacity (Ton)
Load Capacity per unit
(Ton)
Shell Diameter (mm) Over all dimension of Drive & Idler Unit (mm)
Minimum "d"
Maximum
"D"
Drive Length
"L"
Idler Length
"L1"
Drive Width "W"
Idler Width "W1"
Height "H"
WR 5T 5 2.5 400 4000
2500 2300 500 400 515
WR 10T 10 5 2600 2400 625 500 610
WR 20 T 20 10 450 4500 2850 2650 650 525 610
WR 30 T 30 15
500
5000
3100 2900 700 525 690
WR 40 T 40 20 3175 2975 800 600 750
WR 50 T 50 25 3200 3000 800 650 800
WR 60 T 60 30
600 6000
3750 3500 850 700 800
WR 80 T 80 40 3750 3500 1100 900 910
WR 100 T 100
50
3900
3500 1200
950
910
WR 120 T
120
60 800 6500
4150 3750 1250 950
1010
WR 150 T 150 75 4250 3850 1250 975 1110
NOTE1 In view of continuous development, we reserve the right to modify the design & dimensions without notice.2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
60
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WR SERIESWR Models 5T to 150T
TECHNICAL SPECIFICATIONS
ROTATORS
APPLICATIONS
• The range of Rotators offered by ADOR are ideally recommended for manipulating/rotating/ positioning of round or cylindrical jobs to facilitate SAW and MIG/MAG welding processes of long and circumferential seams of tanks, barrels/shells, pressure vessels, process equipments, tubular components etc
• Three types (i.e. WR/RSCLA/SAR) of rotators are available for different applications and requirement of rotating and handling of jobs
WELDING ROTATORS
Model Turning Capacity
(Ton)
Load Capacity per unit
(Ton)
Shell Diameter (mm) Over all dimension of Drive & Idler Unit (mm)
Minimum "d"
Maximum "D"
Drive Length
"L"
Idler Length
"L1"
Drive Width "W"
Idler Width "W1"
Height "H"
WR 5T 5 2.5 400 4000
2500 2300 500 400 515
WR 10T 10 5 2600 2400 625 500 610
WR 20 T
20
10
450
4500
2850 2650 650
525
610
WR 30 T
30
15
500 5000
3100 2900 700
525 690
WR 40 T
40
20
3175 2975 800
600 750
WR 50 T 50 25 3200 3000 800 650 800
WR 60 T 60 30
600 6000
3750 3500 850 700 800
WR 80 T 80 40 3750 3500 1100 900 910
WR 100 T 100 50 3900 3500 1200 950 910
WR 120 T
120 60
800
6500
4150 3750 1250 950 1010
WR 150 T 150 75 4250 3850 1250 975 1110
SALIENT FEATURES OF WR (Manual Indexing) TYPES
• All Rotators are designed for longer service life and trouble free Operation
• Typically Rotator set consists of one drive unit and one idler unit
• Surface speed sleeplessly variable from 150 to 1500 mm/min
• Speed regulation through VFD drive system
• Forward and reverse rotation along with inching facility provided
• Overload discs are provided (if required) to protect polyurethane wheels from Rupturing
• Pendant control for forwards, reverse and stop push button operation
• Roller bracket to have to be manually moved as per the job diameter
• The fixing holes for the bracket on the bed are precisely factory set
• Ideal version to start with new fabrication line
NOTE1 In view of continuous development, we reserve the right to modify the design & dimensions without notice.2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
61
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
RSCLA TYPES (Self centering lead screw adjustment type) RSCLA Models 5T to 150T
ROTATORS
SALIENT FEATURES
• All rotators are designed for longer service life and trouble free operation• Torque free axle shaft enables easy maintenance and easy replacement of worn out wheels• Optimum positioning of jobs possible since wheel distance adjustment is infinitely variable• Gear drive system is spur type which reduces the friction losses• LH-RH lead screw arrangement allows the wheels to move simultaneously either towards or away from each other• Surface speed sleeplessly variable from 150 to 1500 mm/min• Speed regulation through VFD drive system• Forward and reverse rotation along with inching facility provided• Overload discs are provided, (if required) to protect polyurethane wheels from rupturing• Pendant control for forwards, reverse and stop push button operation
TECHNICAL SPECIFICATIONS
Model Turning
Capacity (Ton)
Load Capacity per unit
(Ton)
Shell Diameter (mm) Over all dimension of Drive & Idler Unit (mm)
Minimum "d"
Maximum
"D"
Drive Length
"L"
Idler Length
"L1"
Drive Width "W"
Idler Width "W1"
Height "H"
WR 5T 5 2.5 400 4000
2500 2300 500 400 515
WR 10T 10 5 2600 2400 625 500 610
WR 20 T 20 10 450 4500 2850 2650 650 525 610
WR 30 T 30 15
500
5000
3100 2900 700 525 690
WR 40 T 40 20 3175 2975 800 600 750
WR 50 T 50 25 3200 3000 800 650 800
WR 60 T 60 30
600 6000
3750 3500 850 700 800
WR 80 T 80 40 3750 3500 1100 900 910
WR 100 T 100
50
3900
3500 1200
950
910
WR 120 T
120
60 800 6500
4150 3750 1250 950
1010
WR 150 T 150 75 4250 3850 1250 975 1110
NOTE1 In view of continuous development, we reserve the right to modify the design & dimensions without notice.2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
61
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
RSCLA TYPES (Self centering lead screw adjustment type) RSCLA Models 5T to 150T
ROTATORS
SALIENT FEATURES
• All rotators are designed for longer service life and trouble free operation• Torque free axle shaft enables easy maintenance and easy replacement of worn out wheels• Optimum positioning of jobs possible since wheel distance adjustment is infinitely variable• Gear drive system is spur type which reduces the friction losses• LH-RH lead screw arrangement allows the wheels to move simultaneously either towards or away from each other• Surface speed sleeplessly variable from 150 to 1500 mm/min• Speed regulation through VFD drive system• Forward and reverse rotation along with inching facility provided• Overload discs are provided, (if required) to protect polyurethane wheels from rupturing• Pendant control for forwards, reverse and stop push button operation
TECHNICAL SPECIFICATIONS
Model Turning
Capacity (Ton)
Load Capacity per unit
(Ton)
Shell Diameter (mm) Over all dimension of Drive & Idler Unit (mm)
Minimum "d"
Maximum
"D"
Drive Length
"L"
Idler Length
"L1"
Drive Width "W"
Idler Width "W1"
Height "H"
WR 5T 5 2.5 400 4000
2500 2300 500 400 515
WR 10T 10 5 2600 2400 625 500 610
WR 20 T 20 10 450 4500 2850 2650 650 525 610
WR 30 T 30 15
500
5000
3100 2900 700 525 690
WR 40 T 40 20 3175 2975 800 600 750
WR 50 T 50 25 3200 3000 800 650 800
WR 60 T 60 30
600 6000
3750 3500 850 700 800
WR 80 T 80 40 3750 3500 1100 900 910
WR 100 T 100
50
3900
3500 1200
950
910
WR 120 T
120
60 800 6500
4150 3750 1250 950
1010
WR 150 T 150 75 4250 3850 1250 975 1110
NOTE1 In view of continuous development, we reserve the right to modify the design & dimensions without notice.2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
53
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
SAR TYPES (SELF ALIGNING TYPES) SAR Models 10T to 30T
SALIENT FEATURES
• All rotators are designed for longer service life and trouble free operation• Each unit is provided with pairs of rollers mounted on pivoted bracket,
which self align with each other to suit different job diameters• These rotators enhances shop floor productivity, since the self aligning
arrangement permits the roller brackets to align themselves to vessel or job loading, without any pre-adjustments
• Surface speed stepless variable from 150 to 1500 mm/min• Speed regulation through VFD drive system• Forward and reverse rotation along with inching facility provided• Overload discs are provided (if required) to protect polyurethane wheels
from rupturing• Pendant control for forwards, reverse and stop push button operation• Accepts complete range of job in one or two setting
ROTATORS
TECHNICAL SPECIFICATIONS
Model
Turning Capacity
(Ton)
Load Capacity
(Ton)
Shell Diameter (mm) Over all dimension of Drive & Idler Unit (mm)
Minimum "d"
Maximum "D"
Drive Length
"L"
Idler Length
"L1"
Drive Width "W"
Idler Width "W1"
Height "H"
SAR 5T 5 T 2.5 400 2500 2250 2050 500 350 890
SAR 10T 10 T 5 400 3000 2700 2200 550 400 980
SAR 20 T 20 T 10 500 4000 2700 2200 700 500 1050
SAR 30 T 30 T 15 500 4000 2800 2300 800 500 1055
SAR 40 T 40 T 20 600 5000 3000 2300 800 550 1150
SAR 50 T 50 T 25 600 5000 3000 3000 800 550 1200
SAR 60 T 60 T 30 800 5500 3000 2300 900 600 1200
SAR 80 T 80 T 40 900 6000 3050 2300 1100 750 1210
SAR 100 T 100 T 50 900 6000 3300 2650 1150 800 1260
SAR 120 T 120 T
60
1000
6000
3350 2700 1300
850
1370
SAR 150 T 150 T 75 1000 6500 4400 3500 1400 900 1530
NOTE1 In view of continuous development, we reserve the right to modify the design & dimensions without notice.2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.
OPTIONAL FEATURES FOR ALL ABOVE ROTATOR MODELS:
• Extra features like hardened steel rollers, extra idlers for longer job lengths, foot control switch, and radio remote control unit can be provided optionally at extra cost
• All type of Rotator can be designed/ supplied with either manual or motorized trolley
• The rotation lead screw in case of RSCLA can be made motorized.• Higher diameter range for the entire Rotators model• Height adjustment for idler to accommodate the taper pole/ taper job in
case of wind tower application• Anti-drift arrangement for all Rotator which is the method of opposing
axial drift of cylindrical work pieces available in manual/ automatic version (Drift control range: +/- 1 mm)
“IDLER UNIT”
ØD Ød
“ L1 ” “ W1 ”
H
ØD
Ød
“H”
“W”“L”
“DRIVE UNIT”
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
64
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
AUTOMATED ORBITAL WELDING SYSTEMS FOR TUBES, PIPES & TUBESHEETSFROM AMI, USA
SPECIAL WELDING SYSTEMS IN CO-OPERATION WITH AMET-USA, FOR SPECIFIC HIGH END APPLICATIONS
APPLICATIONS
• Microprocessor and CNC controller welding system with advanced Digital Signal Processing (DSP) for providing consistent quality and repeatability
• Aerospace: Cariable Polarity Welding systems with special welding head & manipulator system
• Nuclear : Fuel Rods, Nuclear Battery, Underwater testing facility etc
• Oil & Gas / Petrochemicals.: Hot wire Valve body welding & cladding, matrix drill, Sub-sea cladding etc
• Stainless Steel Fabrication : Dual Arc process for Polar Tank, Brenner Tank etc
• Wind Tower Production : Linear Seam & Circumferential joints
ORBITAL WELDING SYSTEMS
• Orbital tube to tube sheet Weld head / Power source combinations are Model 96 / Model 6 and Model 227 - Model 96 is fusion type tube to tube sheet weld head for flush types for thin tubes upto 3 mm wall thickness - Model 6 is tube to tube sheet weld head for projected joints with filler wire and auto height adjustment (AVC control). The locating
fixture helps for easy and fast locating of weld head. The key advantage of the weld head is that it can weld across the centre line
• Specialised Orbital weld heads-Custom designed for specific applications-AAMI is also capable to design and engineer & design any special weld head that may be required to do uncommon welds like ID weld repair of a 2" pipe at 5m inside from the end, or specially designed weld head for welding remotely the containment chamber for nuclear spent fuel.
Model -96 WeldHead Model -6 WeldHead Model -227 Powersource
Nuclear Fuel Rods WeldingAluminium Fuel Tank fabrication
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
65
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
AMET MANUFACTURING & ENGINEERING SOLUTIONS
Under water testing facility. ID Cladding with intelligent controls
Narrow Gap SAW Welding with AC/ DC Tandem head
Long Seamer with GTAW application for Titanium Shells
Some more applications
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
65
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
AMET MANUFACTURING & ENGINEERING SOLUTIONS
Under water testing facility. ID Cladding with intelligent controls
Narrow Gap SAW Welding with AC/ DC Tandem head
Long Seamer with GTAW application for Titanium Shells
Some more applications
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
55
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
SPECIAL PURPOSE WELDING SYSTEMS
SPECIAL PURPOSE WELDING SYSTEMS
These special purpose welding systems are custom designed for jobs like Plus Beam, Star Beam and H-Beam of different sections, shells, barrels, idler rollers, axles etc.
2” to 6” OD PIPE WELDING SPECIAL PURPOSE MACHINE
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
SQUARE AXLE WELDING MACHINE L SEAM WELDING SPM
CIR SEAM WELDING SPM
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
HYBRID PLASMA MIG WELDING
ADOR-PLT SUPER-MIG® SYSTEM
• combining two reliable standard welding processes, Plasma arc and MIG arc, into one hybrid process.
• The Super-MIG® process is capable of replacing and improving most standard MIG, SAW or Plasma/TIG, as well as many other applications (i.e. true lap welds-continuous or stitch/spot configurations).
• The advanced Plasma Technology of PLT is integrated with ADOR's Advanced MIG Inverters to provide a superior and advanced technology to replace / enhance the manufacturing (welding) process capabilities in the highly automated process industries
• This association will ensure that the customers get the best of support in terms of training, spares and services. Ador will provide the integration service of this new system into the user's expansion plan for Robotic/Hard Automation system to harness the benefits of this superior product line.
The Super-MIG® system is a new, innovative robotic welding technology developed by
HYBRID PLASMA MIG WELDING
Super MIG Welding Snapshots
Plasma Controller Torch Torch Cleaning Device
Super-MIG® Benefits vs. Standard MIG/MAG• • Maintains high welding speeds under variable gap conditions• Capable of producing true lap welds; continuous or stitch/spot configurations• Reduced part distortion due to a narrower Heat Affected Zone• Meets same weld specs. as standard MIG/MAG• Higher quality of welds for the same range of weldable materials• Significant reduction in weld spatter
Higher welding speeds (2-3 times faster than MIG) and penetration (by +50%)
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
54
67
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
ROBOTICS WELDING SOLUTIONS
ADOR introduces Robotic Welding Automation Solution with ABB Robots in India.
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
58
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
ROBOTICS WELDING SOLUTIONS
ROBOSTUDIO SOFTWARE: - WELDING USING ROBOT WITH A ROTARY POSITIONER
ROBOSTUDIO SOFTWARE WORKPIECE POSITIONERS FOR ARC WELDING
Robotics:In order to widen it's horizons, Ador Welding Ltd has added a new feather to it's cap by including "Automated welding with Robots" in it's existing solution range of WAPS. Ador is all geared up to give the ultimate solution in welding against demand of productivity, quality & repeatability. A robot has been installed to showcase & demonstrate automated welding on components using 7 or 8 axis motion.
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice
65
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
AMET MANUFACTURING & ENGINEERING SOLUTIONS
Under water testing facility. ID Cladding with intelligent controls
Narrow Gap SAW Welding with AC/ DC Tandem head
Long Seamer with GTAW application for Titanium Shells
Some more applications
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
66
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
SPECIAL PURPOSE WELDING SYSTEMS
SPECIAL PURPOSE WELDING SYSTEMS
These special purpose welding systems are custom designed for jobs like Plus Beam, Star Beam and H-Beam of different sections, shells, barrels, idler rollers, axles etc.
2” to 6” OD PIPE WELDING SPECIAL PURPOSE MACHINE
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
SQUARE AXLE WELDING MACHINE L SEAM WELDING SPM
CIR SEAM WELDING SPM
66
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
SPECIAL PURPOSE WELDING SYSTEMS
SPECIAL PURPOSE WELDING SYSTEMS
These special purpose welding systems are custom designed for jobs like Plus Beam, Star Beam and H-Beam of different sections, shells, barrels, idler rollers, axles etc.
2” to 6” OD PIPE WELDING SPECIAL PURPOSE MACHINE
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
SQUARE AXLE WELDING MACHINE L SEAM WELDING SPM
CIR SEAM WELDING SPM
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
ROBOTICS WELDING SOLUTIONS
ADOR introduces Robotic Welding Automation Solution with ABB Robots in India.
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
• For detailed technical specifications please refer respective leaflet
• Due to continuos development AWL reserves the right to modify / change the design and /or the
specifications without notice
57
[email protected] / [email protected]
Bharat Nirman is a far-reaching Nation building plan launched by the Central Government with the aim of developing critical infrastructure, including transportation,
energy, ports, telecommunication, urban infrastructure etc.
For every infrastructure project, welding is a vital component. As India's pioneers in welding for over a century, Ador, through its educational thrust Ador Welding Academy Pvt. Ltd. (AWA) will play a crucial role in empowering India.
Empowering Welding. Empowering Bharat.
Welding for Bharat Nirman
OVER SIX DECADES OF
KNOWLEDGE, TECHNOLOGY & EDUCATION
MIS
SION - W
BN
www.adorwelding.com
Ador Welding Academy Pvt. Ltd.
NOTE