welding machines welding generators hand welding units ... · spa20. designed for the assembly into...

1
Operating frequency 20, 35 kHz Dimensions WxHxD: 620x222x750 mm . For hand cutting devices and cutting stations . Working frequency of 35 kHz . Amplitude adjustable in the range of 40% to 100% . With handle . Plug and play Operating frequency 35 kHz Max. power output 400 Weight 5.5 kg ECOLINE 26 41 40 33 32 31 Compatible with . Can be housed in sound enclosures SSK . Can be calibrated . Highest repeatability . Suitable for validation . High process reliability . Clean room version available Operating frequency 20 kHz Max. force 3000 N Weight 120 kg Dynamic 3000 2 Compatible with 20 . Can be calibrated . Highest repeatability . Suitable for validation . High process reliability . Clean room version available Operating frequency 35 kHz Max. force 745 N Weight 41 kg Dynamic 745 3 Compatible with 20 . Can be housed in sound enclosures SSK . High process reliability . Clean room version available . Repeatable welding force . Simple tool change and quick setup . Integrated travel measurement Operating frequency 20 kHz Max. force 3000 N Weight 115 kg Standard 3000 4 Compatible with 21 . High process reliability . Clean room version available . Repeatable welding force . Simple tool change and quick setup . Integrated travel measurement Operating frequency 35 kHz Max. force 745 N Weight 41 kg Standard 745 5 Compatible with 21 . High process reliability . Repeatable welding force . Simple tool change and quick setup . Modular construction Operating frequency 70 kHz Max. force 50 N Weight 18 kg Standard 50 6 Compatible with 21 . High process reliability . Repeatable welding force . Simple tool change and quick setup . The actuator VEA is suitable for integration into special purpose machines Operating frequency 20 kHz Max. force 3000 N Weight 115 kg Easy 3000 7 Compatible with 22 . High process reliability . Repeatable welding force . Simple tool change and quick setup . The actuator VEA is suitable for integration into special purpose machines Operating frequency 35 kHz Max. force 745 N Weight 41 kg Easy 745 8 Compatible with 22 26 compatible = the numbers listed above indicate which machines, components or generators are applicable together Ultrasonics is used in many different areas: For full contact information please have a look at our website: www.rincoultrasonics.com For full contact information please have a look at our website: www.rincoultrasonics.com HIGH-TECH SWISS TECHNOLOGY Ultrasonics Welding and cutting technology Technology that moves. High-Tech HOUSEHOLD SWISS TECHNOLOGY Ultrasonics Welding and cutting technology Technology that moves. Household MEDICAL SWISS TECHNOLOGY Ultrasonics Welding and cutting technology Technology that moves. Medical COSMETICS SWISS TECHNOLOGY Ultrasonics Welding and cutting technology Technology that moves. Cosmetics FOOD SWISS TECHNOLOGY Ultrasonics Welding and cutting technology Technology that moves. Food PACKAGING SWISS TECHNOLOGY Ultrasonics Welding and cutting technology Technology that moves. Packaging Ultrasonics Welding and cutting technology Technology that moves. AUTOMOTIVE SWISS TECHNOLOGY Automotive WELDING MACHINES WELDING GENERATORS HAND WELDING UNITS CUTTING UNITS SPECIAL ACTUATORS ADDITIONAL ACCESSORIES RINCO ULTRASONICS AG has developed and built machines and generators as well as components and tools for ultrasonic solutions in the plastic industry to high standards of quality and precision since the company was established in 1976. RINCO ULTRASONICS AG provides customised solutions in situations where high efficiency and precision, rapid process speeds, reproducibility and manageable investment costs are required. We also channel our years of experience into developing new and innovative products and ensure our customers always receive the optimum solution for their requirements, particularly in the field of medical engineering. Furthermore, our company is certified to ISO 13485 and ISO 9001 and can be relied upon for high quality standards, quality assurance and expert project execution. The Ultrasonics Specialists TEXTILE SWISS TECHNOLOGY Ultrasonics Welding and cutting technology Technology that moves. Textile 26 . Electrically driven . Audit trail function . Very high welding quality . Remote control access . Easy to handle Operating frequency 20 kHz Max. force 3000 N Weight ca. 130 kg Electrical Motion 1 . Designed for the packaging industry . Short cycles thanks to integrated microswitch . Various standard tools available . Can be placed on table or mounted to wall Operating frequency 35 kHz Max. force 745 N Weight 11.2 kg ABW35 36 Compatible with 22 . Real time operation . 6“ graphic display . Interfaces for data analysis and parameterization . Simple adaptation to special purpose machines Operating frequency 35/20 kHz Max. power output 900/2000/3000 W Weight 16 kg ACU 20 3 2 . User-friendly menu navigation . RS232 serial interface enables data transfer for the external logging of welding data . 5“ display . Simple adaptation to special purpose machines Operating frequency 70/35/30/20 kHz Max. power output 100/400/600/900/ 1000/1500/2000/ 3000 W Weight 16 kg ADG 21 51 52 6 5 4 50 . Interactiv programmable . Multirack for the synchronous operation of several modules optionaly available . Softstart function . Softstop function . 5x20 character LCD display Operating frequency 70/40/35/30/20kHz Max. power output 100/200/400/500/750/ 800/900/1000/1500/ 2000 W Weight 9.5 kg SDG 22 54 53 52 51 50 44 41 40 36 35 34 33 43 42 30 8 7 31 32 50 33 . Easy to program . Multirack for the synchronous operation of several modules optionaly available Operating frequency 70/40/35/30/20 kHz Max. power output 100/200/400/500/750/ 800/900/1000/1500/ 2000 W Weight 9.5 kg RDG 23 31 35 32 51 44 43 42 41 40 34 30 53 52 54 . Designed for the integration into special purpose machines . All controlling tasks and parameter input via external controller . Data transfer by bus compati- ble interfaces . Digital error coding Operating frequency 70/40/35/30/20 kHz Max. power output 100/400/500/600/800/ 900/1000/1500/2000/ 3000 W Weight 5.5/6/6.5 kg AGM 24 54 53 52 51 50 42 40 . For food processing . Designed for the integration into special purpose machines . All controlling tasks and para- meter input via external controller . Data transfer by bus compatible interfaces . Digital error coding Operating frequency 70/40/35/30/20 kHz Max. power output 100/400/500/600/800/ 900/1000/1500/2000/ 3000 W Weight 5.5/6/6.5 kg FPG 25 54 53 52 51 50 42 40 . Ideal for spot welding, riveting or beading . Rugged constructionfor optimal sound propagation . Very high performance Operating frequency 20 kHz Weight 1.8 kg incl. transducer HG20-1 . Ideal for spot welding, riveting, beading or cutting with template horns . Rugged construction for optimal sound propagation . Protected cable duct . Integrated cooling Operating frequency 35 kHz Weight 1.2 kg incl. converter HG35-3 . Ideal for spot welding, riveting, beading or cutting with template horns . Rugged construction for optimal sound propagation . Protected cable duct Operating frequency 35 kHz Weight 0.7 kg incl. transducer HW35-3 . Ideal for spot welding, riveting, beading or cutting with template horns . Very small device for ergonomic working Operating frequency 70 kHz Weight 250 g incl. converter HG70-1 . Ideal for spot welding, riveting, beading or cutting with template horns . Very small device for ergonomic working Operating frequency 70 kHz Weight 170 g incl. transducer HW70-3 34 32 31 30 35 22 23 22 23 23 23 23 22 22 22 22 . Ideal for spot welding applications of blister packages, laminated cardboard, plastic foils or textiles and fabrics with a minimum of 50% synthetic fibre content . Automatic triggering by activating the integrated microswitch Operating frequency 35 kHz Weight 1.2 kg inkl. transducer HT35-2 33 23 . Designed for the integration into cutting rails as well as on weaving machines . Air cooling optionally retrofit . Ideal for continuous cutting Operating frequency 35 kHz Weight 1.4 kg CH35-4 . Designed for the integration into cutting rails as well as on weaving machines . Air cooling optionally retrofit . Ideal for continuous cutting Operating frequency 35 kHz Weight 3 kg incl. oscillator Max. stroke 40 mm SV35-40 . Suitable for textiles and fabrics with minimum 50% synthetic fibre content . Simultaneous cutting and welding along the cutting line . Ideal for straight cutsand contours Operating frequency 35 kHz Weight 1.7 kg incl. converter HC35-4 . Ideal for the trimming of retro-injected fabrics . Also suitable for the assembly into manufacturing cells . Rugged construction Type 5 Operating frequency 35 kHz Weight 70 kg without generator Cutting station 43 41 42 40 24 26 24 23 23 23 23 23 22 22 22 22 22 . For continuous cutting and sealing operations of textiles and fabrics with a minimum of 50% synthetic fibre content . Available as left or right hand version Operating frequency 35 kHz Weight 7 kg without generator LC35-1 44 . Designed for the integration into special purpose machines . Travel measurement, trigger / trigger potentiometer and depth detecting stop optionally retrofit . Compact construction with front Operating frequency 20 kHz Max. force 2000 N Max. stroke 100 SPA20 . Designed for the assembly into special purpose machines . Optionally with travel measurement, valve block and trigger box . Compact construction without front Operating frequency 35 kHz Max. force 745 N Max. stroke 100/50 mm SV35-100/50 . Designed for the assembly into special purpose machines . Very small and compact . Adjustable stroke limitation Operating frequency 35 kHz Max. force 450 N Max. stroke 20 mm MA35-20 52 53 . Designed for the assembly into special purpose machines . Optionally with travel measurement, valve block and trigger box . Compact construction with front Operating frequency 35 kHz Max. force 745 N Max. stroke 100/50 mm SV35-100/50 51 50 24 24 24 24 24 23 23 23 23 23 22 22 22 22 22 21 21 21 . Suitable for automated welding operations with short cycles . Ideally suitable as a replacement for composite horns . Constant spring load . Heavy duty with front Operating frequency 35 kHz Spring load Max. 242 N Max. stroke 8 mm SPC35 54 Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with Compatible with . Ultrasonic welding in combina- tion with a Standard ultrasonic press and an ADG generator . Laser welding in combination with a Standard ultrasonic press and an ADG generator . Sound absorption of 20 dB Workstation A . High sound absorption . Base unit for optimum working hight optionally available . Actuation using two-hand start, in accordance with CE standards Operating frequency 20 kHz Dimensions WxHxD: 760x1700x800 mm Weight 135 kg Sound enclosure 2 4 2 4 3 B 7 5 7 8 Tools Anvils and Horns C The tools manufactured by RINCO ULTRASONICS are suitable for welding and cutting operations of various kinds. . Designed for the operation of several devices with one single generator . Designed for the distribution of a HF signal from one single- generator to several oscillator systems . Width up to 150 mm . Core 25 mm or 75 mm . Designed for smaller multi-head machines, when no superior control or a minimum of PLC is desired . For manually operated welding machines . For cleanroom operation . For ergonomic requirements Operating frequency 20/35/70 kHz Feeding speed 0.1 m/s Feeding path 5-500 mm Operating frequency 20/35/70 kHz Operating frequency 20/35/70 kHz Operating frequency 20/35/70 kHz Device switch Box Foil transportset HF switch Box Device switch Box ADG Two-hand start - DUO TOUCH G K F H L 23 22 25 24 Compatible with Compatible with Compatible with Compatible with Compatible with 23 22 3 2 5 7 8 21 3 2 5 7 8 4 . Horns in five different fre- quencies (20, 30, 35, 40 and 70 kHz) and forvarious appli- cations . Customized tool design . Calculation of the oscillation performance using FEM- technology 4 26 26 Available from 1st quarter 2014 Available from December 2013

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Page 1: WeLdInG macHInes WeLdInG Generators Hand WeLdInG unIts ... · SPA20. Designed for the assembly into special purpose machines. Optionally with travel measurement, valve block and trigger

Operating frequency 20, 35 kHz Dimensions WxHxD: 620x222x750 mm

. For hand cutting devices and cutting stations

. Working frequency of 35 kHz

. Amplitude adjustable in the range of 40% to 100%

. With handle

. Plug and play

Operating frequency 35 kHz

Max. power output 400Weight 5.5 kg

ECOLINE26 4140333231Compatible with

. Can be housed in sound enclosures SSK

. Can be calibrated

. Highest repeatability

. Suitable for validation

. High process reliability

. Clean room version available

Operating frequency 20 kHzMax. force 3000 NWeight 120 kg

Dynamic 30002 Compatible with 20

. Can be calibrated

. Highest repeatability

. Suitable for validation

. High process reliability

. Clean room version available

Operating frequency 35 kHzMax. force 745 NWeight 41 kg

Dynamic 7453 Compatible with 20

. Can be housed in sound enclosures SSK

. High process reliability

. Clean room version available

. Repeatable welding force

. Simple tool change and quick setup

. Integrated travel measurement

Operating frequency 20 kHzMax. force 3000 NWeight 115 kg

Standard 30004 Compatible with 21

. High process reliability

. Clean room version available

. Repeatable welding force

. Simple tool change and quick setup

. Integrated travel measurement

Operating frequency 35 kHzMax. force 745 NWeight 41 kg

Standard 7455 Compatible with 21

. High process reliability

. Repeatable welding force

. Simple tool change and quick setup

. Modular construction

Operating frequency 70 kHzMax. force 50 NWeight 18 kg

Standard 506 Compatible with 21

. High process reliability

. Repeatable welding force

. Simple tool change and quick setup

. The actuator VEA is suitable for integration into special purpose machines

Operating frequency 20 kHzMax. force 3000 NWeight 115 kg

Easy 30007 Compatible with 22

. High process reliability

. Repeatable welding force

. Simple tool change and quick setup

. The actuator VEA is suitable for integration into special purpose machines

Operating frequency 35 kHzMax. force 745 NWeight 41 kg

Easy 7458 Compatible with 22

26

compatible = the numbers listed above indicate which machines, components or generators are applicable together

Ultrasonics is used in many different areas:

For full contact information please have a look at our website: www.rincoultrasonics.com For full contact information please have a look at our website: www.rincoultrasonics.com

HigH-TecH S w i S S T E C H N O L O G Y

UltrasonicsWelding and cutting technologyTechnology that moves.

High-Tech

HOUSEHOLD S w i S S T E C H N O L O G Y

UltrasonicsWelding and cutting technologyTechnology that moves.

Household

MediCAL S w i S S T E C H N O L O G Y

UltrasonicsWelding and cutting technologyTechnology that moves.

Medical

COSMETICS S w i S S T E C H N O L O G Y

UltrasonicsWelding and cutting technologyTechnology that moves.

Cosmetics

FOOD S w i S S T E C H N O L O G Y

UltrasonicsWelding and cutting technologyTechnology that moves.

Food

PACKAGING S w i S S T E C H N O L O G Y

UltrasonicsWelding and cutting technologyTechnology that moves.

Packaging

UltrasonicsWelding and cutting technologyTechnology that moves.

AUTOMOTIVE S w i S S T E C H N O L O G Y

Automotive

WeLdInG macHInes WeLdInG Generators Hand WeLdInG unIts cuttInG unIts specIaL actuators addItIonaL

accessorIes

RINCO ULTRASONICS AG

has developed and built machines and generators as well as components and tools for ultrasonic solutions in the plastic industry to high standards of quality and precision since the company was established in 1976.

RINCO ULTRASONICS AG provides customised solutions in situations where high efficiency and precision, rapid process speeds, reproducibility and manageable investment costs are required.

We also channel our years of experience into developing new and innovative products and ensure our customers always receive the optimum solution for their requirements, particularly in the field of medical engineering. Furthermore, our company is certified to ISO 13485 and ISO 9001 and can be relied upon for high quality standards, quality assurance and expert project execution.

The Ultrasonics Specialists

TexTile S w i S S T E C H N O L O G Y

UltrasonicsWelding and cutting technologyTechnology that moves.

Textile

26

. Electrically driven

. Audit trail function

. Very high welding quality

. Remote control access

. Easy to handle

Operating frequency 20 kHzMax. force 3000 NWeight ca. 130 kg

Electrical Motion1

. Designed for the packaging industry

. Short cycles thanks to integrated microswitch

. Various standard tools available

. Can be placed on table or mounted to wall

Operating frequency 35 kHzMax. force 745 NWeight 11.2 kg

ABW3536 Compatible with 22

. Real time operation

. 6“ graphic display

. Interfaces for data analysis and parameterization

. Simple adaptation to special purpose machines

Operating frequency 35/20 kHzMax. power output 900/2000/3000 WWeight 16 kg

ACU20 32

. User-friendly menu navigation

. RS232 serial interface enables data transfer for the external logging of welding data

. 5“ display

. Simple adaptation to special purpose machines

Operating frequency 70/35/30/20 kHz Max. power output 100/400/600/900/ 1000/1500/2000/ 3000 WWeight 16 kg

ADG21 5152

654 50

. Interactiv programmable

. Multirack for the synchronous operation of several modules optionaly available

. Softstart function

. Softstop function

. 5x20 character LCD display

Operating frequency 70/40/35/30/20kHz Max. power output 100/200/400/500/750/ 800/900/1000/1500/ 2000 WWeight 9.5 kg

SDG22

545352515044414036353433 4342

3087 31 32

5033

. Easy to program

. Multirack for the synchronous operation of several modules optionaly available

Operating frequency 70/40/35/30/20 kHz Max. power output 100/200/400/500/750/ 800/900/1000/1500/ 2000 WWeight 9.5 kg

RDG23 3135

32514443424140

34305352

54

. Designed for the integration into special purpose machines

. All controlling tasks and parameter input via external controller

. Data transfer by bus compati-ble interfaces

. Digital error coding

Operating frequency 70/40/35/30/20 kHz

Max. power output 100/400/500/600/800/ 900/1000/1500/2000/ 3000 WWeight 5.5/6/6.5 kg

AGM245453

5251504240

. For food processing

. Designed for the integration into special purpose machines

. All controlling tasks and para-meter input via external controller

. Data transfer by bus compatible interfaces

. Digital error coding

Operating frequency 70/40/35/30/20 kHz

Max. power output 100/400/500/600/800/ 900/1000/1500/2000/ 3000 WWeight 5.5/6/6.5 kg

FPG255453

5251504240

. Ideal for spot welding, riveting or beading

. Rugged constructionfor optimal sound propagation

. Very high performance

Operating frequency 20 kHz Weight 1.8 kg incl. transducer

HG20-1

. Ideal for spot welding, riveting, beading or cutting with template horns

. Rugged construction for optimal sound propagation

. Protected cable duct

. Integrated cooling

Operating frequency 35 kHz Weight 1.2 kg incl. converter

HG35-3

. Ideal for spot welding, riveting, beading or cutting with template horns

. Rugged construction for optimal sound propagation

. Protected cable duct

Operating frequency 35 kHz Weight 0.7 kg incl. transducer

HW35-3

. Ideal for spot welding, riveting, beading or cutting with template horns

. Very small device for ergonomic working

Operating frequency 70 kHz Weight 250 g incl. converter

HG70-1

. Ideal for spot welding, riveting, beading or cutting with template horns

. Very small device for ergonomic working

Operating frequency 70 kHz Weight 170 g incl. transducer

HW70-3

34

32

31

30

35

22

2322

23

23

23

23

22

22

22

22

. Ideal for spot welding applications of blister packages, laminated cardboard, plastic foils or textiles and fabrics with a minimum of 50% synthetic fibre content

. Automatic triggering by activating the integrated microswitch

Operating frequency 35 kHz Weight 1.2 kg inkl. transducer

HT35-233

23

. Designed for the integration into cutting rails as well as on weaving machines

. Air cooling optionally retrofit

. Ideal for continuous cutting

Operating frequency 35 kHz Weight 1.4 kg

CH35-4

. Designed for the integration into cutting rails as well as on weaving machines

. Air cooling optionally retrofit

. Ideal for continuous cutting

Operating frequency 35 kHz Weight 3 kg incl. oscillatorMax. stroke 40 mm

SV35-40

. Suitable for textiles and fabrics with minimum 50% synthetic fibre content

. Simultaneous cutting and welding along the cutting line

. Ideal for straight cutsand contours

Operating frequency 35 kHz Weight 1.7 kg incl. converter

HC35-4

. Ideal for the trimming of retro-injected fabrics

. Also suitable for the assembly into manufacturing cells

. Rugged construction

Type 5Operating frequency 35 kHz Weight 70 kg without generator

Cutting station43

41

42

40 24 26

24

23

23

23

23

23

22

22

22

22

22

. For continuous cutting and sealing operations of textiles and fabrics with a minimum of 50% synthetic fibre content

. Available as left or right hand version

Operating frequency 35 kHz Weight 7 kg without generator

LC35-144

. Designed for the integration into special purpose machines

. Travel measurement, trigger / trigger potentiometer and depth detecting stop optionally retrofit

. Compact construction

with frontOperating frequency 20 kHzMax. force 2000 NMax. stroke 100

SPA20

. Designed for the assembly into special purpose machines

. Optionally with travel measurement, valve block and trigger box

. Compact construction

without frontOperating frequency 35 kHzMax. force 745 NMax. stroke 100/50 mm

SV35-100/50

. Designed for the assembly into special purpose machines

. Very small and compact

. Adjustable stroke limitation

Operating frequency 35 kHzMax. force 450 NMax. stroke 20 mm

MA35-20

52

53

. Designed for the assembly into special purpose machines

. Optionally with travel measurement, valve block and trigger box

. Compact construction

with frontOperating frequency 35 kHzMax. force 745 NMax. stroke 100/50 mm

SV35-100/5051

50 24

24

24

24

24

23

23

23

23

23

22

22

22

22

22

21

21

21

. Suitable for automated welding operations with short cycles

. Ideally suitable as a replacement for composite horns

. Constant spring load

. Heavy duty

with frontOperating frequency 35 kHzSpring load Max. 242 N Max. stroke 8 mm

SPC3554

Compatible with Compatible with Compatible with Compatible with Compatible with

Compatible with

Compatible with

Compatible with Compatible with Compatible with Compatible with

Compatible with Compatible with Compatible with

Compatible with Compatible with Compatible with Compatible with

Compatible with Compatible with Compatible with Compatible with

Compatible with Compatible with

. Ultrasonic welding in combina-tion with a Standard ultrasonic press and an ADG generator

. Laser welding in combination with a Standard ultrasonic press and an ADG generator. Sound absorption of 20 dB

WorkstationA

. High sound absorption

. Base unit for optimum working hight optionally available

. Actuation using two-hand start, in accordance with CE standards

Operating frequency 20 kHz Dimensions WxHxD: 760x1700x800 mmWeight 135 kg

Sound enclosure 2 4

2 43

B 7

5 78

Tools Anvils and HornsC

The tools manufactured by RINCO ULTRASONICS are suitable for welding and cutting operations of various kinds.

. Designed for the operation of several devices with one single generator

. Designed for the distribution of a HF signal from one single-generator to several oscillator systems

. Width up to 150 mm

. Core 25 mm or 75 mm

. Designed for smaller multi-head machines, when no superior control or a minimum of PLC is desired

. For manually operated welding machines

. For cleanroom operation

. For ergonomic requirements

Operating frequency 20/35/70 kHz

Feeding speed 0.1 m/sFeeding path 5-500 mm

Operating frequency 20/35/70 kHz

Operating frequency 20/35/70 kHz

Operating frequency 20/35/70 kHz

Device switch Box

Foil transportset

HF switch Box

Device switch Box ADG

Two-hand start - DUO TOUCH

G

K

F

H

L

2322 2524

Compatible with

Compatible with

Compatible with

Compatible with

Compatible with

2322

32 5 7

8

21

32 5 78

4

. Horns in five different fre-quencies (20, 30, 35, 40 and 70 kHz) and forvarious appli-cations

. Customized tool design

. Calculation of the oscillation performance using FEM-technology

4

26

26

Available from

1st quarter 2014

Available from

December 2013