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Welding Solutions

H PROFILE WELDING MACHINE - COLUMN BOOMS - HYDRAULIC POSITIONERSSELF ALIGN ROTATORS - CONVENTIONAL ROTATORS - ROPE AND CHAIN ROTATORS

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The wind tower, steel contruction, chassis, vehicle cabin, pressured container, tank, boiler and bath heater manufacturers, and special pipe, special grinder manufacturers, mining machine factories and dockyards save time and labor with Akyapak’s welding solutions, ensuring the increase of productivity and quality.

Therefore challenging problems such as time loss, waste of part, non-penetration of welding and bad aesthetics, which may arise frequently especially in welded productions find solution with Akyapak Machines.

Akyapak, preferred in the world for metal bending, cutting and drilling machines, presents its high technology to the service of welding sector. The welding solutions, consisting of the best equipment that is capable of meeting the expectations of the sector, have taken place among Akyapak’s wide range of production options.

High quality welding solution

CONVENTIONAL ROTATORSCONVENTIONAL POSITIONERSCOLUMN BOOM SYSTEMS HYDRAULIC WELDINGPOSITIONERS

HBW - H BEAM WELDING MACHINECHAIN ROTATORSROPE ROTATORS

HBW - H BEAM WELDING MACHINE

H Profile Welding Machine is designed to obtain required high quality special H profiles by welding platina parts in different sizes centered at input conveyor groups. For fast, reliable, quality results are provided under Akyapak Machinery Guarantee…

Operating Procedure of the system: The Machine is stationary and the operating part is movable through driven conveyors. The movement of the part to be turned into H profile is provided by motor+gearbox.

There are two different units of pneumatic torch connection stands on the main case. These stands move independently from each other.

The hydraulic cylinders included in the system provide position of H profile part.

The charging unit with hydraulic piston is available in the system.

90º tipping process is applied to H profile obtained from H Profile welding machine by tipping stands with hydraulic piston.

The system allows the use of submerged arc welding machine in parallel with the brand determined by the customer.

The speed control system is activated through charging, main case (welding part) and output tipping stands.

4 Machine appearances and features are subject to change without any prenotification.

• Rear hydraulic centering unit at in-feed conveyor• Camera system• Motorized welding head slides

Optional Features

5www.akyapakusa.com

TECHNICAL SPECIFICATIONS HBW

Model

Beam

Hei

ght

(inch

)

Beam

Wid

th (i

nch)

Upp

er-L

ower

Fla

nge

Thic

knes

s (in

ch)

Web

Thi

ckne

ss (i

nch)

Beam

Len

gth

(inch

)

Max

imum

Mat

eria

l Wei

ght

(lbs/

ft)

Max

imum

Cyl

inde

r St

roke

(inc

h)

Max

imum

Cyl

inde

r Fo

rce

(ton-

shor

t)

Max

. Bea

m C

onve

yanc

e Sp

eed

(ft/m

in)

Wel

ding

Spe

ed (f

t/m

in)

Beam

Typ

es t

o be

Wel

ded

Wel

ding

Tec

hnol

ogy

H B t1 t2 L

HBW 1200x600 8-47 6-23 1/4-2 3/16 - 1-3/16 Customer Specific 600 41,3 6,6 40 0,15-2,1

0,5-6,9 H,I,T,L(Single Wire) DC (Twin Wire) DC

Tandem Ark (Arc) AC/DC

HBW 2000x1000 8-79 6-40 5/16 - 2-3/8 1/4 - 1-9/16 Customer

Specific 670 74,8 9,9 40 0,15-2,1 0,5-6,9 H,I,T,L

(Single Wire) DC (Twin Wire) DC

Tandem Ark (Arc) AC/DC

All specifications are subject to change without notice.

HBW - H BEAM WELDING MACHINE


7www.akyapakusa.com

BPS - H BEAM STRAIGHTENING MACHINE

* Can be revised upon customer request.All specifications are subject to change without notice.

8

TECHNICAL SPECIFICATIONSBPS

Model

Forc

e (to

n-sh

ort)

Beam

Hei

ght

(inch

)

Beam

Wid

th (i

nch)

Beam

Len

gth

(inch

)

Flan

ge M

ax. T

hick

ness

(inc

h)

Web

Thi

ckne

ss (i

nch)

Web

Min

. Hei

ght

(inch

)

Tens

ile S

tren

gth

of F

lang

e (P

SI)

Mac

hine

Pow

er (H

P)

Stra

ight

enin

g Sp

eed

(ft/

min

)

Syst

em P

ress

ure

(PSI

)

Conv

eyor

Len

gth

(feet

) *

Conv

eyor

Am

ount

(With

Driv

e)

Optio

nal F

eatu

res

Conv

eyor

Am

ount

(With

out

Driv

e)

H B L t1 t2 h2

BPS 500 440Customer Specific 12-40 80-472 3-1/8 3-1/8 20 50.000 65 20 3.626 36 2 2

Data indicated above are based on steel with yield point 34.800 PSI. All specifications are subject to change without notice.

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ColumnBoomSystems

COLUMN BOOM SYSTEMS

Standard control panel Lite type control panel Main Controller Panel:This panel is design according to client demands. Column-Boom, rotator, positioner and welding machine is controlled by using the Main Controller Panel.


While Column-Boom systems can perform welding independently for any part, it may also perform circular or lengthwise welding using rotator or positioner. Welding types that can be performed by the system are SUBMERGED, MIG, MAG, TIG. Also, Column-Boom systems can be fixed or with automatic travel on rail.

Column-Boom systems enables improvement of quality, reduction of manufacturing time and operator fatigue, precision and continuous welding quantity that can be realized by an operator.

Akyapak Makine includes 3x3 to 9x9 Column-Boom systems in its standard lists. However, custom production can be realized up to 33 x 33 feet.

• 359° Rotatable column (manual)• Mobile cabled controller• V type slide system for spaceless working• Adjustable linear Boom speed• Boom speed digital indicator• Setting for Boom speed (fast/slow)• Mechanical locking system for Boom fall• Counter weight system for Boom (Elevator)• Limit switch on all movements• Welding power unit’s table (above the column)• Motors with break• Cable channels on Column - Boom• Fixed on the floor system

• Travelling Carrier• Master Control Panel• Auto Rotation Column• Operator Seat (With Stair, only with HCB&EHCB)• Camera Monitoring System• Tandem Welding Apparatus• Lighting• Stair• Rotators PLC Control• Oscillator System (only MIG/MAG)• Rail (only with Travelling Carrier)• SAW, MIG/MAG or TIG Weldings• Joint Tracking System – Laser• Joint Tracking System – Mechanical Sensor• Flux Drying Systems (only SAW)• Mobile Control Panel• Automation Systems• Special Isolations For Hazardous Environment• Tandem Welding Heads (SAW)• Twin Welding Heads (SAW)• Twin Tandem Welding Heads (SAW)• AC/DC Single Power Source (SAW)• Wireless remote controller

Optional FeaturesStandard Features

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Double Welding Head for Outer Circular welding(with rotators)

Inner longitudinal welding

Inner circular welding (With rotators)

Circular flange welding (with positioner)

Outer circular welding (with rotator)

Outer longitudinal welding

All specifications are subject to change without notice

14

Technical SpecificationsHCB & MCB & EHCB

S.N. Model

Max

. Loa

d Ca

paci

ty (l

bs)

Min

. Hei

ght

Und

er b

oom

(inc

h)

Max

. Hei

ght

Und

er b

oom

(inc

h)

Tota

l Hei

ght

(inch

)

Boom

Min

. Rea

ch (i

nch)

Boom

Max

. Rea

ch (i

nch)

Stro

ke B

(inc

h)

Boom

Rea

r M

ax. R

each

(inc

h)

Boom

- C

arrie

r D

ista

nce

(inch

)

Rail

Axe

Dis

tanc

e (in

ch)

Elev

atio

n Sp

eed

Up-

Dow

n (ft

/min

)

Boom

Tra

vel S

peed

(ft/

min

)

Carr

ier

Spee

d (ft

/min

)

Colu

mn

Rota

tion

Angl

e (˚)

F Hmin Hmax H Bmin Bmax H / B Gmax T R

1 MCB - 3x3 660 30,7 118,11 167,32 27,36 137,20 86,6 / 109,8 141,73 -190 58,66 6,5 200 - 1500 0,65-4,9 6,5 360

2 MCB - 4x4 550 30,7 157,48 206,69 27,36 176,57 126,77 / 149,21 181,10 -275 65,16 6,5 0,65-4,9 6,5 360

3 MCB - 5x5 440 30,7 196,85 246,06 25,39 216,14 166,14 / 190,75 222,44 -325 65,16 6,5 0,65-4,9 6,5 360

4 MCB - 6x6 330 30,7 236,22 285,43 37,20 265,35 205,51 / 228,15 269,69 -25 65,16 6,5 0,65-4,9 6,5 360

5 HCB - 3x3 1.320 47,2 118,11 175,20 63,39 152,36 74,8 / 89,17 131,89 245 94,49 7,7 0,65-6,5 6,5 360

6 HCB - 4x4 1.100 47,2 157,48 214,57 63,39 191,73 114,17 / 128,54 171,26 245 94,49 7,7 0,65-6,5 6,5 360

7 HCB - 5x5 992 47,2 196,85 253,94 63,39 227,17 151,57 / 163,97 210,63 245 94,49 7,7 0,65-6,5 6,5 360

8 HCB - 6x6 660 47,2 236,22 291,34 63,39 266,54 192,91 / 203,34 250,00 245 94,49 7,7 0,65-6,5 6,5 360

9 EHCB - 9x6 660 51,2 354,33 311,02 50,79 278,35 303,22 / 227,36 277,56 -95 94,49 7,7 0,65-6,5 6,5 360

10 EHCB - 9x9 440 51,2 354,33 429,13 50,79 396,46 303,22 / 345,47 395,67 -95 94,49 7,7 0,65-6,5 6,5 360



Self AlignRotators

SAR

Standard control panel

Lite type control panel

SAR - SELF ALIGN ROTATORS

Self-aligning rotators are an best solution if diameter of the rotated work pieces is changes frequently. Used for rotating circular parts such as tanks, pressure vessels, tower piping, boiler, silos, reactors, fuel drums etc. These rotators are able to adjust wide diameter ranges automatically. No additional time or effort is required to rotate.

Rotators improve the speed and efficiency both during automatic and manual welding and have an important funtions in steel construction workshops by minimizing over head crane usage.Operators can rotate the pieces mounted on the rotator clockwise or

counterclockwise, precisely, well-aligned and controllable via control panel, in easily adjustable speeds. Self aligning rotators consist of two units as 1 drive and 1 idler unit. Number of drive and idle units can be changed according to the applications.

Akyapak Makine includes 3 to 300 Metric tons self aligning rotators in its standard lists. However, custom production can be realized up to 600 Metric tons.

18

Technical SpecificationSAR

• “PU” roller absorbing shocks and vibrations• Automatic diameter adjustments• Adjustable rotating speed• Remote controller with 5 meter cable length• Digital speed indicator on the controller panel for monitoring

rotation • Clutch system for high tonnage pieces• Motors with brake • Wireless remote controller

• Custom roller designs for areas that require high temperature• Axis Support• Brush Earthing System• Bogie Rail Travel system• Master Control Panel (see the option in Column &Boom)• Rail

S.N. Model

Load

Cap

acity

(lbs

.)

Load

Cap

acity

per

uni

ts (l

bs.)

Min

imum

Dia

met

er (i

nch)

Max

imum

Dia

met

er (i

nch)

Rolle

r D

iam

eter

(inc

h)

Rolle

r W

idth

(inc

h)

Rolle

r M

ater

ial

Ove

rall

Leng

ht Id

ler

(inch

)

Ove

rall

Wid

ht Id

ler

(inch

)

Over

all L

engh

t D

rive

(inch

)

Over

all W

idht

Driv

e (in

ch)

Hei

ght

Over

Rol

lers

(inc

h)

Mot

or P

ower

(HP)

d D2 Ø L1 W1 L2 W2 H

1 SAR - 3 6.600 3.300 9,25 96,46 10 3,0 Polyurethane 40,94 17,32 52,76 22,44 20,28 1 x 0,5




5 SAR - 30 66.000 33.000 17,72 204,72 18 5,0 Polyurethane 82,68 26,38 122,05 35,43 39,76 2 x 1





10 SAR - 100 * 220.000 110.000 23,62 236,22 22 10,2 Polyurethane 114,17 35,43 173,23 49,21 51,97 2 x 3,0

11 SAR - 150 * 330.000 165.000 23,62 236,22 22 12,2 Polyurethane 118,90 47,24 177,17 64,96 54,53 1 x 7,4

12 SAR - 200 * 440.000 220.000 39,37 275,59 22 14,2 Polyurethane 129,92 49,21 190,94 66,93 55,71 2 x 10

13 SAR - 300 * 660.000 330.000 39,37 275,59 22 8,0 STEEL 129,92 41,34 194,88 61,02 55,71 2 x 10


* Steel or PU Roller version available. All specifications are subject to change without notice


ConventionalRotators

CR



CR - CONVENTIONAL ROTATORS

Conventional rotators are a high quality and economical solution for circular welding of cylindrical parts in cases that the diameter is not changing frequentl. Used for rotating circular parts such as tanks, pressure vessels, tower piping, boiler, silos, reactors, fuel drums etc.

Rotators improve the speed and efficiency both during automatic and manual welding and have an important funtions in steel construction workshops by minimizing over head crane usage.

Operators can rotate the pieces mounted on the rotator clockwise or

counterclockwise, precisely, well-aligned and controllable via control panel, in easily adjustable speeds. Conventional rotators comprise of two units as 1 drive and 1 idle unit. Number of drive and idle units can be changed according to the application conditions.

Akyapak Makine includes 1 to 300 tons conventional rotators in its standard lists. However, custom production can be realized up to 600 tons.


CR-015 / Mini Type Pipe Rotator

• “PU” roller absorbing shocks and vibrations• Manual diameter adjustments• Adjustable rotating speed• Remote controller with 5 meter cable length• Digital speed indicator on the controller panel for monitoring

rotation • Motors with brake

• Custom roller designs for areas that require high temperature• Axis Support• Brush Earthing System• Bogie Rail Travel system• Master Control Panel (see the option in Column &Boom)• Rail• Auto diameter adjustment (motorized)• Wireless remote controller



Technical Specifications CR

* Steel or PU Roller version available. All specifications are subject to change without notice.

CR - CONVENTIONAL ROTATORS

Model

Load

Cap

acity

(lbs

.)

Load

Cap

acity

per

uni

ts (l

bs.)

Min

imum

Dia

met

er (i

nch)

Max

imum

Dia

met

er (i

nch)

Rolle

r D

iam

eter

(inc

h)

Rolle

r W

idth

(inc

h)

Rolle

r M

ater

ial

Over

all L

engh

t Id

ler

(inch

)

Over

all W

idht

Idle

r (in

ch)

Over

all L

engh

t D

rive

(inch

)

Over

all W

idht

Driv

e (in

ch)

Hei

ght

Over

Rol

lers

(inc

h)

Mot

or P

ower

(HP)

d D2 L1 W1 L2 W2 H

1 CR - 1 2.200 1.100 7,09 108,27 10,0 3,0 Polyurethane 59,84 16,93 62,99 29,92 14,17 1 x 0,5






7 CR - 40 88.000 44.000 20,47 204,72 22,0 7,0 Polyurethane 129,92 27,56 177,17 33,66 33,46 2 x 1




11 CR-100 * 220.000 110.000 23,62 236,22 22,0 16,4 Polyurethane 129,92 36,22 192,91 47,24 33,46 2 x 2,0

12 CR-150 * 330.000 165.000 17,72 236,22 22,0 5,9 STEEL 132,68 31,69 169,29 35,43 38,78 2 x 5,4

13 CR-200 * 440.000 220.000 29,33 275,59 28,0 5,9 STEEL 176,77 38,58 194,49 44,88 48,19 2 x 5,4

14 CR-300 S * 660.000 330.000 40,35 314,96 30,0 7,1 STEEL 201,97 43,31 250,87 47,24 53,15 2 x 5,4

15 CR-300 P * 660.000 330.000 40,35 314,96 30,0 24,4 Polyurethane 201,97 58,46 250,87 63,39 53,15 2 x 5,4



Fit-Up Rotators consists of a total of 2 units

Optional

Optional

Please ask if different capacity required for your job solutions.


EXAMPLE

FIT-UP ROTATORS


SFU30 30Tons FIT-UP Specifications

Model SFU30

Load Capacity (lbs.) 66.000

Maximum Diameter (inch) 177

Minimum Diameter (inch) 59

Maximum Lenght (inch) 177

Minimum Lenght (inch) 118

Max. Circumferential Speed (ft/min) 2,67

Min. Circumferential Speed (ft/min) 0,79

Hydraulic Power (HP) 4

Max. Hydraulic Pressure (PSI) 2175

Support for Screw Effect Optional

Brush Type Earthing Optional

Total Power (HP) 9

Control Panel Voltage 24 V

Rail Type A 55

Rail Axe Distance (inch) 65,75

Weight (lbs) 46.850

Voltage 380 / 400 / 415 / 480 V / 50Hz 3P

Standard Features· Self-aligned diameter adjustments· Remote controller with 5 meter cable length· Two direction movement by hydraulic cylinders (left-right + up-down)· Steel wheels on traveling unit· PU wheels on fix unit· Idler bogie system with traveling unit Options· Custom wheel designs· Single fitup bed consists of 2 additional SAR rotators. Please

ask for more details.· Wireless remote controller

Fitup rotators are developed to joint two pieces. two circular pieces can easily be concentrically adjusted.Fitup rotators consist of two idle units. One of the units is fix on the ground with steel rollers and the other travels on the rail with PU coated rollers.

The rails should also be purchased. The length of the rail is not standard since the length of the piece is various.Fitup rotators cannot be ordered only one set. Required rail working length and other devices which work in line with fit-up unit is being engineered before the offer to meet customer application.



ConventionalPositioners

SRP

Standard control panel Lite type control panel

SRP - CONVENTIONAL POSITIONERS

Structure of the adjustable welding positioners is designed according to the most suitable configuration for the rotation and the angular tilting of the table. It is possible to position all pieces within the size range and establish suitable welding edge regardless of geometrical shapes. Positioners improve the speed and efficiency both during automatic and manual welding and have an important role in steel construction workshops by minimizing crane operation.

The product comprises of housing, motor, table rotation and tilting systems, electrical panel and remote controlled operator unit and provides the best structural protection. Positioners shall be fixed on the floor for heavy work pieces.

Operators can rotate the pieces mounted on the rotating table of positioner clockwise or counterclockwise, precisely, well-aligned and controllable via control panel, in easily adjustable speeds. They can also be tilted forward to provide the desired angle.

Standard “T” grooves are available on the rotating table. Thus, quick clamping of the work piece is enabled. Table rotation and tilting are realized through steel spur gear transmission systems. Akyapak Makine includes 1 to 40 Metric tons positioners in its standard lists. However, custom production can be realized up to 100 Metric tons.


SRP 015 / Mini Type Positioner

Optional Features

Standard Features

• Adjustable rotating speed• Remote controller with 5 meter cable length• Digital speed indicator on the controller panel for monitoring rotation • Welding - earthing mechanism• Mechanical angle indicator (for tilting movement)• Motors with brake

• Programmable automation control• Synchronous operation with column & boom systems• Wireless remote controller• Special insulations for worksite conditions• Wireless remote controller• SRP 015 / Mini Type Positioner


Technical SpecificationsSRP

Model

Carr

ying

Cap

acity

( lb

s)

Max

. Fro

ntal

load

ing

cent

er (i

nch)

Max

. Sid

e lo

adin

g ce

nter

(inc

h)

Max

. tab

le t

iltin

g (d

egre

e)

Inpu

t Po

wer

(V)

Rota

tion

Mot

or (

kW)

Tilt

Mot

or (

kW)

Tabl

e Ro

tatio

n Sp

eed

(RPM

)

Tilti

ng S

peed

(sec

ond)

Tabl

e Di

amet

er (

inch

)

T -

Slot

s (n

umbe

r-an

gle)

Hei

ght

of H

oriz

onta

l Rot

atio

n (i

nch)

Leng

ht O

vera

ll (i

nch)

Hei

ght

Over

all

(inch

)

Wid

ht O

vera

ll (i

nch)

Eart

hing

(Am

p.)

A B min max Ø Hr L H W

1 SRP - 015 330 3,9 3,9 90 380 0,3 0,3 0,4 2,1 8 19,7 5-72 27,6 31,5 37,4 27,6 300

2 SRP - 050 1.100 3,9 3,9 135 380 0,3 0,3 0,17 0,58 30 27,6 6-60 31,6 52,4 37,4 31,5 300

3 SRP - 1 2.200 5,9 5,9 135 380 0,7 0,7 0,18 1 30 36,2 6-60 33,3 51,6 39,2 39,0 300

4 SRP - 2 4.400 5,9 5,9 135 380 1,0 1,0 0,05 1 45 41,3 6-60 33,7 59,1 39,8 47,6 300

5 SRP - 3 6.600 5,9 5,9 135 380 1,5 1,5 0,05 1 45 48,0 6-60 42,9 63,0 48,8 51,2 300

6 SRP - 5 11.000 11,8 5,9 135 380 2,0 3,0 0,2 1 36 60,0 6-60 40,0 70,9 47,2 60,6 300

7 SRP - 10 22.000 35,4 11,0 120 380 3,0 5,4 0,19 0,64 75 72,0 6-60 55,5 115,4 91,5 74,2 600

8 SRP - 15 33.000 19,7 5,9 135 380 4,0 7,4 0,033 0,7 110 86,6 6-60 58,1 126,0 48,8 86,6 300

9 SRP - 20 44.000 19,7 5,9 135 380 5,4 7,4 0,033 0,7 150 94,5 6-60 60,0 129,9 47,2 96,5 300

10 SRP - 25 55.000 39,4 3,9 135 380 7,4 10,1 0,013 0,3 220 115,7 12-30 65,0 149,6 54,3 115,7 600

11 SRP - 40 88.000 - 7,9 0 380 10,1 - - - 0 137,8 8-45 137,8 66,1 137,8 600



SRL - L TYPE WELDING POSITIONERS


PLC Control Panel

Standard control panelLite type control panel

SRH - HYDRAULIC WELDING POSITIONERS

Structure of the hydraulic adjustable welding positioners is designed according to the most suitable configuration for the rotation and the angular tilting of the table. Differently from the others, the height is also adjustable in these positioners while working on the parts. So the operators can work more efficiently. It is possible to position all pieces within the size range and establish suitable welding edge regardless of geometrical shapes.

Positioners improve the speed and efficiency both during automatic and manual welding and have an important role in steel construction workshops by minimizing crane operation. The product comprises of housing, motor, table rotation and tilting systems, electrical panel

and remote controlled operator unit and provides the best structural protection. Positioners shall be fixed on the floor for heavy work pieces.

Operators can rotate the pieces mounted on the rotating table of positioner clockwise or counterclockwise, precisely, well-aligned and controllable via control panel, in easily adjustable speeds. They can also be tilted forward to provide the desired angle.

Standard “T” grooves are available on the rotating table. Thus, quick clamping of the work piece is enabled. Table rotation and tilting are realized through steel spur gear transmission systems.


Take position Welding area on the piece is positioned at optimum working range.

Weld Make welding. Then the next welding area can be positioned as Step 1 or continue the weldig.

Fix the part In order to fix the piece on to the positioner easily, the operator positions the table.

1

2

3


Technical SpecificationsSRH

Wireless controller


Model

Carr

ying

Cap

acity

(lbs

)

Max

. Fro

ntal

Loa

ding

Cen

ter

(inch

)

Max

. Sid

e Lo

adin

g Ce

nter

(inc

h)

Max

. Tab

le T

iltin

g (d

egre

e)

Inpu

t Po

wer

(V)

Rota

tion

Mot

or (H

P)

Hyd

raul

ic U

nit

Mot

or (H

P)

Tabl

e Ro

tatio

n Sp

eed

(RPM

)

Tabl

e Di

amet

er (i

nch)

T -

Slot

s (n

umbe

r-an

gle)

Leng

ht O

vera

ll (in

ch)

Hor

. Tab

le H

eigh

t (in

ch)

Hei

ght

of H

or. R

otat

ion

(inch

)

Wid

th (i

nch)

Eart

hing

(Am

p.)

A B Min Max Ø L Hmin Hmax Hr W

1 SRH-500 1.100 5,9 5,9 0-115 380 0,33 1 0.1 1 28,1 6-60 76,8 21,3 43,3 15,4 41,3 500

2 SRH-1000 2.200 5,9 5,9 0-115 380 0,74 1,5 0.1 42736 35,4 6-60 94,5 36,6 65,0 28,3 35,4 500

3 SRH-3500 7.700 5,9 5,9 0-110 380 1,5 2,0 0.1 0.9 37,8 6-60 92,5 42,1 70,9 32,7 53,1 500

4 SRH-7000 15.400 5,9 5,9 0-110 380 3,0 3,0 0.1 0.9 51,2 5-72 110,2 40,9 68,5 33,5 61,0 500

5 SRH-15000 33.000 5,9 5,9 0-90 380 5,4 5,4 0.1 0.9 63,0 6-60 137,8 59,1 92,5 44,7 76,8 500

6 SRH-25000 55.000 5,9 5,9 0-90 380 7,4 7,4 0.1 0.8 78,7 8-45 157,5 63,0 157,5 51,2 82,7 500

7 SRH-35000 77.000 5,9 5,9 0-90 380 10 10 0.1 0.8 78,7 8-45 177,2 78,7 169,3 66,9 86,6 500

• Adjustable rotating speed• Remote controller with 5 meter cable length• Digital speed indicator on the controller panel for monitoring rotation• Welding - earthing mechanism• Motors with brake• Mechanical angle indicator (for tilting)

• Programmable automation control• Wireless remote controller

Optional Features

Standard Features


Model

Max

. Cut

ting

wid

th (i

nch)

Max

. cut

ting

dept

h (in

ch)

Min

. pla

te t

hick

ness

(inc

h)

Max

. pla

te t

hick

ness

(inc

h)

Cutt

ing

Spee

d ft

/min

Mot

or P

ower

(HP)

Wei

ght

(inch

)

Wid

th (i

nch)

Hei

ght

(inch

)

Leng

ht (i

nch)

BEB-18 11/16 5/8 1/4 1-1/2 13 2 6,0 26,0 38,2 27,6BEB-28 1-1/8 15/16 5/16 2 10 3 17,5 33,5 57,1 37,8

Data based upon steel 450N/mm2 yield point and for 30° cutting angle. All specifications are subject to change without notice.

• It provides industry with a highly efficient, practical and truly portable method of producting straight machined bevels on wide variety of plate materials, icluding mild steel, stainless steel and aluminum effectively meeting V, X, or K wield joint preparation requirements.

• Loss of production through operators suffering from skeletal, muscular and hearing loss injuriess normally associated with pneumatic and hand held milling type beveling equipment is greatly reduced and detrimental factors such as operator fatique, or inconsistent workmanship are eliminated. Required quality levels are consistently attained and productivity and profitability increased.

• The BEB Portable Plate Edge Beveling Machines are electrically powered rotary shear. It is used to bevel a wide variety of plate edges, usualy for the purpose of a weld joint preperation.

• It is designed for one-man operation and is capable of bevelling straight or circular plate sections at a speed of approximately 10 ft/min. It is capable of performing multi pass bevelling for larger bevels that cannot be accomplished in a single pass. Easy adjusment is provided for altering the depth and angle of bevel.

• The BEB Portable Plate Edge Beveling Machines are capable of supporting its own weight while beveling horizontal plate. The machine is typically equipped with the optional spring loaded caster assembly that allows the machine to roll along the floor or runway, during the beveling operation.

• The adjustable beveling head enables the beveling of angles 22.5° through 55°.

BEB - PLATE EDGE BEVELLING MACHINE


Operators can rotate the pieces mounted on the rope clockwise or counterclockwise, precisely, well-aligned and easily. They can also be moved downward - upward to provide the desired height. Rope rotator set comprises of 2 driven units. Number of units can be increased according to the application and weight conditions.

Both of the units which constitute the rope rotator set are driven and these two unit can be operated in synchronization or independently. Thus, angular height adjustment of the work piece is enabled.

Akyapak Makine includes 6 to 12 tons chain rotators in its standard lists. However, custom production can be realized up to 20 tons.

Purpose of Rope Rotators is rotating and positioning pieces with planar section. Required welding edge can be created by realizing positioning according to the rotated part on an endless rope. It is possible to adjust the height of the piece placed on the machine. This provides convenience to the operator during welding.

The product comprises of housing, rope drive systems, electrical panel and remote controlled operator unit and rovides the best structural protection. Measures have been taken against the carrier with a lift rope break. Even if bobbin carrier part of the elevator rope overlaps. The operator or the machine will not damage any area.

COCKWISE ROTATION COUNTERCLOCKWISE ROTATION CREATING THE REQUIRED WELDING EDGE ADJUSTING THE HEIGHT

ZR - CHAIN ROTATORS


S.N. Model

Load

cap

acity

(lbs

)

Rota

ting

capa

city

(inc

h)

Wor

king

leng

th (i

nch)

Leng

th o

vera

ll (in

ch)

Wid

th o

vera

ll (in

ch)

Hei

ght

(inch

)

Over

all H

eigh

t (in

ch)

Dist

ance

bet

wee

n th

e ro

lls (i

nch)

Rota

tion

spee

d (rp

m)

Rota

tion

Mot

or (H

P)

D C L W H H max A max

1 ZR - 600 13.000 23,6 33,5 63,0 31,5 51,2 68,9 29,5 5 4 x 1,5

2 ZR - 1000 13.000 39,4 57,1 80,7 39,4 66,9 96,5 45,3 5 4 x 1,5

3 ZR - 1200 26.000 47,2 68,9 108,3 47,2 82,7 118,1 53,1 4 4 x 2,0

4 ZR - 1500 26.000 59,1 84,6 131,9 54,3 110,2 149,6 65,0 4 4 x 2,0

5 ZR - 2000 26.000 78,7 112,2 177,2 72,8 147,6 192,9 84,6 4 4 x 2,0

• Remote controller with 5 meter cable length• Automatic closing of chain levers upon loading the piece• Sturdy chain gear structure• Reducer mechanisms with auto-blockage system• Motors with brake

Technical SpecificationsZR

W

max

Standard Features


COCKWISE ROTATION COUNTERCLOCKWISE ROTATION CREATING THE REQUIRED WELDING EDGE ADJUSTING THE HEIGHT

HR - ROPE ROTATORS

Operators can rotate the pieces mounted on the rope clockwise or counterclockwise, precisely, well-aligned and easily. They can also be moved downward - upward to provide the desired height. Rope rotator set comprises of 2 driven units. Number of units can be increased according to the application and weight conditions. Both of the units which constitute the rope rotator set are driven and these two unit can be operated in synchronization or independently. Thus, angular height adjustment of the work piece is enabled.

Purpose of Rope Rotators is rotating and positioning pieces with planar section. Required welding edge can be created by realizing positioning according to the rotated part on an endless rope. It is possible to adjust the height of the piece placed on the machine. This provides convenience to the operator during welding. The product comprises of housing, rope drive systems, electrical panel and remote controlled operator unit and rovides the best structural protection. Measures have been taken against the carrier with a lift rope break. Even if bobbin carrier part of the elevator rope overlaps. The operator or the machine will not damage any area.


S.N. Model

Over

all L

oad

Capa

city

(lbs

)

Rota

ting

capa

city

(inc

h)

Wor

king

Wid

th (i

nch)

Wid

th (i

nch)

Leng

th (i

nch)

Hei

ght

(inch

)

Dist

ance

bet

wee

n th

e ro

lls (i

nch)

Mat

eria

l Rot

atio

n Sp

eed

(RPM

)

Mot

or (N

umbe

r x

HP)

Tota

l Wei

ght

(lbs)

Inpu

t Po

wer

(V)

D C W L Hmax Amax

1 HR-2500 5.500 17,7 - 29,5 25,2 - 41,73 59,06 70,87 76,77 37,40 3 2x4,0 2.866 380

2 HR-10000 22.000 39,37 55,5 66,54 100,79 93,11 40,16 1 2x4,0 7.718 380

Note: Rope Rotator is a machine build with two units. One unit’s weight is half of the total weight at table.Model HR-10000 has no whell, model HR-2500 has wheels (idle) to move on the ground.

• Remote controller with 5 meter cable length• Rope arms angle settings (hydraulic)• Safety platform for beam carrying or standing• Easy controlling hydraulic power pack• Hydromotor for rotation

max

Technical SpecificationsHR

Standard Features


2018 -1

AKYAPAK HEADQUARTER

AKYAPAK USA

AKYAPAK RUSSIA

Akcalar Sanayi Bölgesi, Sanayi cd.No:8/A 16225 Akçalar BURSA / TURKEY

T. : +90 (224) 280 75 00 | F. : +90 (224) 280 75 01E-Mail : [email protected]

4007 W Alva Street Unit B Tampa, FL 33614T. : +1 (813) 351 7100

[email protected]

Russia, Moscow, Leninsky Prospekt 113/1 Office E902

113/1 office E902T. : +7 (495) 255 0601

[email protected]

the subsidiary of AKYAPAK

welding solutions - · pdf file... (lbs.) load capacity per units (lbs.) minimum ... required...

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