weldwell catalogue

ColdfireM a t e r i a l s & F a s t e n e r s

Product Catalogue Welding Consumables


Welding Consumables- Electrodes- Mig Were- Tig Were- Mig Guns Accesories, Part & Consumables- Tig Guns Accesories, Part & Consumables- Gas Rods & Fluxes

Page: 03Page: 10Page: 17Page: 11Page: 13Page: 24


ElectrodesStandard 2980:2007

Pkt(kg) Size(mm) Amps Range Pkts/Ctn Rods/Pkt Part No 2.5 70-100 2.5 5 101503159 3.2 85-135 5.0 3 164 101504

130-170 4.0 5.0 3 101505104 5.0 190-230 5.0 3 10150653

A universal electrode which has medium-heavy rutile coating, which yields a fairly rapid solidifying slag. It is very easy to apply in the vertical up and overhead positions, where a short arc length is benefi cial. The weld appearance is very good for all positions. PH 28 has excellent X-Ray properties.

H

HVVU

F

OHVD

Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No 3.2 80-140 5.0 3 101533142 4.0 130-180 5.0 3 80 101534

A “Touch” welding electrode which is quiet running and very smooth. PH 46 is especially suited to weld sheet metal. The slag is self-releasing and the speedy spray action of the arc yields fairly fast and very smooth weld deposits.

H

HVVU

F

OH

PH7024 E4924A E7024, AC 50V or DC-

Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No 2.5 90-140 2.5 5 10167197 3.2 130-160 5.0 3 10167291 4.0 180-210 5.0 3 54 101673 5.0 260-320 5.0 3 10167432

The PH 7024 is a heavy coated rutile contact type electrode developed for high speed welding of mild steel in fl at and horizontal positions using AC or DC straight polarity. The iron powder content in the fl ux coating gives high effi ciency combined with excellent mechanical properties.

HV F

Pkt(kg) Size(mm) Amps Range Pkts/Ctn Rods/Pkt Part No 2.5 70-100 2.5 5 101547158

90-135 3.2 5.0 3 101548158 4.0 130-180 5.0 3 105 101549

This is a conventional type of electrode which welds in all positions. It is good for low open circuit voltage machines and has easy starting and restarting properties. In addition it exhibits very quiet running with reasonably smooth deposits. A very useful electrode for welding galvanised steel.

H

HVVU

F

E4313A, E6013, AC 45V or DC-

OHVD

Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No60-95 2.5 2.5 5 101561172

70-125 3.2 5.0 3 101562163 4.0 130-170 5.0 3 109 101563

170-240 5.0 5.0 3 10156472

H

HVVU

F

PH68 E4313A, E6013, AC 50V or DC-

OH

This medium-heavy coated rutile electrode produces a rapid freezing slag. Its large droplet type of arc makes it ideal for poor fi tting work or where large gaps have to be bridged. It is perfect for site work because with one current setting welds can be done in all positions. Excellent for galvanised steel.

VD

PH22 E4924A E7024, AC 50V or DC-

130-170 3.2 5.0 3 10159590 185-220 4.0 5.0 3 10159652

HV F

A high speed high effi ciency iron powder electrode for welding in fl at and horizontal positions. Welds are smooth and fl at. Minimal spatter. Easy slag removal.

Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No

PH28 E4313A,E6013,AC 50V/C- PH46 E4312A,E6012,AC 50V/C-

Welding Position: Welding Position:

Welding Position:Welding Position:

Welding Position:Welding Position:

PH48A

COLDFIRE MILD STEEL ELECTRODES

Page: 03



Pkt(kg) Size(mm) Amps Range 2.0 40-60

Pkts/Ctn Rods/Pkt Part No 2.5 5 250 101578

2.5 60-85 2.5 5 160 101579 3.2 90-130

Austarc 12P is a smooth-running, rutile type electrode for all positional welding of mild steel – especially vertical down. Features an extremely stable arc with low spatter loss.

5.0 3 159 101580 4.0 130-180 5.0 3 105 101581

5.0 180-230 5.0 3 56 101582

H

HVVU

F

Austarc 12P E4313A, E6013, AC 45V or DC+/-

Welding Positions: OHVD

PH78 E4303A, E6013, AC 50V or DC-

Welding Positions:

Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No 2.5 60-95 2.5 3 148 101575 3.2 90-140 5.0 3 101576148 4.0 120-190 5.0 3 99 101577

H

HVVU

OH

F

This rutile electrode exhibits unusual properties for a general purpose type. It deposits a weld metal which is “similar” to the low-hydrogen type. Welding is easily done in the vertical, overhead and down hand positions, whilst the weld metal gives excellent X-ray and mechanical results. Ideal for prime work involving piping and structures. Not suitable for vertical-down welding.

Size(mm) Amps Range Pkt(kg) 3.2 170-250

Pkts/Ctn Rods/Pkt Part No4 3 83 AUCG32

4.0 220-350 4 3 69 AUCG40

Austarc C & G AC 70V or DC+

Austarc C & G is a heavy coated electrode providing a highly mobile means of cutting, gouging and piercing most steels, using standard AC or DC arc welding equipment, Austarc C & G produces a very high arc force and can be used for general cutting and grooving in joint preparation, removing defective welds and reclaiming scrap metal, etc.

COLDFIRECELLULOSE

Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No 2.5 60-95 2.5 5 166 101617 3.2 90-125 5.0 3 101618166 4.0 115-175 5.0 3 107 101619 5.0 160-220 5.0 3 73 101620

This type is formulated for a deeply penetrating arc with fast burn-o� rate. It is used primarily for welding pipe, using the stove-pipe technique. PH31A has good mechanical and X-ray characteristics. A touch technique or a short arc are the main requisites, depending upon the welding conditions.

H

HVVU

F

PH31A E4311A, E6011, AC 70CV or DC+

Welding Positions: OHVD

COLDFIRE GOUGING AND CUTTING

Page: 04 ElectrodesStandard 2980:2007


Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No 3.2 150 max 5.0 3 148 102515 4.0 5.0 200 max 3 103 102516

5.0 xam072 5.0 3 55 102517

A vertical down low hydrogen electrode which bridges gaps with remarkable ease. Welding is very fast, using high currents and a short arc. The welds are fl at in profi le and insensitive to cracking.

HVVU

F

PH27 E4948AU H5, E7048 H4, AC 70V or DC+

Welding Positions:H

OHVD

Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No 2.5 60-100 2.2 5 102554131

85-140 3.2 5.0 3 151 102555 4.0 100-180 5.0 3 10255699 5.0 180-230 5.0 3 56 102557

An all-positional low hydrogen electrode which deposits very pure weld metal with exceptional mechanical and X-ray properties. For use on mild, unalloyed micro alloyed and low alloy steels, also for steels to LT 40 spec. Used with a short arc and reasonably slow travel speeds.

H

HVVU

F

PH56S E4916AU H5, E7016-H8, AC 70V or DC+/-

Welding Positions: OH

Pkt(kg) Size(mm) Amps Range Pkts/Ctn Rods/Pkt Part No60-105 2.5 2.2 5 102584107

3.2 90-145 5.0 3 102585126 4.0 140-200 5.0 3 87 102586 5.0 180-300 5.0 3 48 102587

H

HVVU

F

An iron powder-bearing low hydrogen electrode for welding steel, low alloy, medium tensile steels and for steels to LT 40 spec in all positions. The metal recovery is approx 115% and the deposited welds are fi rst class for X-ray. PH77 is welded with a short arc and due to it’s higher current characteristics welding is much faster than normal.

PH77 E4918-1AU H5, E7018-1 H8, AC 70V or DC+


PH16TC H10, E4916AU H8, E7016 2.5, AC 3.2) 45( 4.0,5.0,6.0) AC DC+ ( 55

Welding Positions:

Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No 2.5 60-90 2.5 5 102565147 3.2 90-135 5.0 3 148 102566

140-190 4.0 5.0 3 10256790

PH16TC is a smooth running, easy to use, all position twin coated, low hydrogen electrode, for mild and low alloy steel applications. Provides high quality notch tough weld metal. Easy re-strike. Can be operated on low OCV AC machines.

H

HVVU

OH

F

PHC6H E4928AU H5, E7028 H4, AC 70V or DC+

Welding Positions:

Pkt(kg) Size(mm) Amps Range Pkts/Ctn Rods/Pkt Part No 4.0 200-230 5.0 3 42 102598 5.0 260-340 5.0 3 28 102599 6.0 360-440 5.0 3 20 102600

HV F

This is a 195% effi ciency iron powder low hydrogen type electrode for clean smooth welds in the down-hand position on heavy plate and joints in restraint. It has excellent mechanical and X-ray properties and is very suited for welds in narrow Vee joints. The zircon-based coating leaves a very readily removable slag.

Pkt(kg) Size(mm) Amps Range Pkts/Ctn Rods/Pkt Part No 3.2 90-140 5.0 3 122 102611 4.0 110-180 5.0 3 86 102612 5.0 170-240 5.0 3 45 102613

Type PH 118 is designed for welding low alloy high strength steels with tensiles up to 120,000 psi, ie: Bisalloy 80, Sumiten 80S, T1 and 4140. In addition 118 is ideal for many repair welds on high strength steels, ie: forklift prongs, axles, shafts etc. ABS approved. These electrodes must be kept very dry.

H

HVVU

F

PH118 E7618-GA H5, E11018-G H4, AC 70V or DC+


COLDFIRE LOW HYDROGEN ELECTRODES

Page: 05ElectrodesStandard 2980:2007



Size(mm) Amps Range Pkt(kg) 65-95 2.5 BASIC COATED ELECTRODES FOR WELDING MILD

AND MEDIUM TENSILE STEELSSince their introduction basic-coated electrodes, also called low-hydrogen electrodes, have been employed mainly where quality requirements are laid down which cannot be realised, or are diffi cult to meet, with other types. The deposited metal has a high resistance to hot and cold cracking, a high notch toughness and an excellent X-ray quality, even if impurities such as sulphur are present in the material to be welded. On account of the low hydrogen content of the weld metal the risk of cracking of the weld and the heat-a�ected zone is extremely limited. Accordingly these electrodes are particularly suitable for the welding of heavy workpieces and of very rigid mild steel constructions. They are also recommended for welding low-alloy steel and steel of which the carbon and sulphur contents are higher than those of readily weldable mild steel.

2.2 Pkts/Ctn Rods/Pkt Part No

5 115 102624 3.2 75-130 5.0 3 131 102625

115-165 4.0 5.0 3 91 102626

For welding steels alloyed with 2.25% Cr/1.0% Mo and is recommended for welding 0.5% Cr/0.5% Mo/0.25% V steel. As with all creep resisting steel welding, correct preheat and interpass temperature control must be used. PH KV3 exhibits excellent X-ray quality welds. Also suitable for welding other low alloy, medium tensile steels, where matching or improved strength and toughness are desired.

H

HVVU

F

PHKV3 E5515-2C1MLP H5, E8015-B3L H4, DC+


Pkt(kg) Size(mm) Amps Range Pkts/Ctn Rods/Pkt Part No 2.5 65-95 2.2 5 111 102638 3.2 75-130 5.0 3

For welding steels alloyed with 1.25% Cr/0.5% Mo. It can also be used to weld 0.9% Cr/0.5% Mo steels. PH KV5 is very good in all positions. The weld metal is insensitive to solidifi cation cracking.

130 102639 4.0 115-165 5.0 3 91 102640

H

HVVU

F

PHKV5 E5215-1CMLP H5, E7015-B2L H4, DC+


COLDFIRE LOW HYDROGEN ELECTRODES cont’d

PH400 1435-A4, E Fe2, AC 50V or DC+/-

Welding Positions:

3.2 95-145 5.0 5 103514127 125-200 4.0 5.0 5 10351568

HV F

Tough chromium-manganese alloy used for worn rails, shafts, grouser plates, shovel pads, track links, idler wheels, dragline pins etc. Typical undiluted hardness 38Rc.


PH600 1855-A4, E Fe 3,AC 50V or DC+/-

Welding Positions:

Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No 3.2 95-145 5.0 3 133 103529 4.0 125-180 5.0 3 10353067

190-280 5.0 5.0

Versatile, low cost hard facing deposit for straight carbon, low alloy or manganese steel. The self hardening deposit has high abrasion resistance. Deposit is malleable and forgeable when hot. Typical undiluted hardness 59Rc.

3 10353145

HV F

PH700 2360-A4, AC 50V or DC+/-

Welding Positions:

3.2 110-130 5.0 3 10354286 4.0 130-180 5.0 3 10354357

HV F

ABRASOCORD 43 2465-A4, AC 55V or DC+

Welding Positions:

PH 700 is a high carbon-chrome type for impact and severe abrasion and has good resistance to scaling and corrosion in high temperatures. It can be deposited directly on to mild steel, low alloy steel or austenitic manganese steel. However, when the base metal is hardenable or high alloy, a bu�er layer of PH 56S, PH 77 or the stainless alloy Elite RSP may be necessary. Typical undiluted hardness 62Rc.

Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No 3.2 115-140 5.0 3 10356087 4.0 140-185 5.0 3 10356156

HV F

Abrasocord 43 deposits extremely abrasion-resistant chromium/niobium carbides, which also have moderate to heavy impact resistance. The electrode has a very high deposition effi ciency of 190%. Typical applications are the cement and brick industries, crushing, general earth moving, mining and agricultural industries. A bu�er layer of RSP or 56S or 77 is recommended. Typical undiluted hardness of 64-69Rc.


COLDFIRE HARD FACING ELECTRODES




PHMN 1220-A4, E Fe Mn-B, AC 60V or DC+

Electrode Positions:

Size(mm) Amps Range Pkt(kg) 125-170 4.0

Pkts/Ctn Rods/Pkt Part No5.0 3 78 103569

HV F

PH MN electrodes deposit a tough wear, shock and impact resistant weld metal containing manganese. This metal containing 13% manganese is work hardening and withstands heavy impact loads. It is ideal for crusher jaws, impact bars, hammers, rail frogs and points etc. Hardness 25Rc as welded. 50Rc after work hardening.

COLDFIRE MANGANESE

COLDFIRE ELITE RANGE FOR REPAIR AND MAINTENANCE

SUPERCAST NI AWS A5.15:ENi-Cl, AC 45V or DC +/-

Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt 2.5

Part No30 - 80 2.5 6 154 10410450-100 3.2 2.5 6 10411092

4.0 80-130 2.5 6 60 104111

Supercast Ni is a basic, graphite-coated AC/DC electrode for the lower strength welding of cast irons. It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources. Ease of striking is a feature of Supercast Ni and it also has a particularly good wetting action resulting in well bonded welds of regular contour and attractive appearance.

H

HVVU

F


** * smaller sizes

SUPERCAST NI/FE AWS A5.15:ENiFe-Cl, AC 45V or DC +/-

Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No 5.2 - - 104118- -

3.2 50-100 2.5 6 10412297 4.0 80-130 2.5 6 62 104123

Supercast Ni Fe is a basic, graphite-coated AC/DC electrode for the higher strength welding of cast irons. It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources. Ease of striking is a feature of Supercast Ni Fe.

H

HVVU

F

VDsmaller sizes

*

*

Welding Positions: OH * *

WWHi Ten 8 AC 50V or DC+

Welding Positions:

Size(mm) Amps Range Pkt(kg) 40-75 2.5 2.5

Pkts/Ctn Rods/Pkt Part No4 104144151

75-125 3.2 2.5 4 10414581 90-140 4.0 2.5 4 54 104146

Hi Ten 8 was developed to give very high strengths at ele vated temperatures combined with corrosion resistance, high toughness and wear resistance. The special coating gives porosity free, dense deposits with little or no spatter. Welds are deposited at highest possible speed with least amount of base metal heat, using very low amperages. Tensile strength 825 MPa with high anti-cracking properties.

H

HVVU

OH

F

WWRSP AC 75V or DC+

Welding Positions:

Pkt(kg) Size(mm) Amps Range Pkts/Ctn Rods/Pkt Part No 2.5 40-75 2.5 4 143 104199

60-100 3.2 2.5 4 10420078 4.0 90-140 2.5 4 10420151

Elite RSP deposits a weld metal of an austenitic-ferritic structure which is highly resistant to cracking. Hence its use where combinations of metals could cause cracks by other methods. Weldwell RSP is also used to weld creep resistant steel such as 5% Cr-0.5% Mo, where no post work heat treatment can be applied. For joining mild to stainless steel. Very good for repair welding.

H

HVVU

OH

F

Page: 07 ElectrodesStandard 2980:2007

nish.


Size(mm) Amps Range Pkt(kg) 40-80 2.5


60-100 3.2 2.5 4 77 104158

PH RS308LC deposits a non-stabilised weld metal which is ductile and can be polished to a mirror fiFor welding stainless steels of similar composition in dairies, nuclear power plants, food stu�s, chemical industry and fertiliser plants etc when relatively mild corrosive attack can be expected.

Pkt(kg) Size(mm) Amps Range 2.5 45-70

Pkts/Ctn Rods/Pkt Part No2.5 4 104290130

3.2 70-110 2.5 4 10429178

PH RS309LC is a rutile coated all position electrode for welding stainless steel containing 22-25% Cr and 12-14% Ni. RS309LC may be used for welding dissimilar metals, eg; stainless steel type 18/8 to mild steel. Also used for welding the bu�er layer of 18/8 clad steels, of which the fi nal run is made with PH RS308LC.

Size(mm) Pkt(kg) Amps Range Pkts/Ctn Rods/Pkt Part No40-80 2.5 2.5 4 141 104236

3.2 60-100 2.5 4 10423776 4.0 90-140 2.5 4 51 104238

PH RM316LC is a low carbon electrode for welding Molybdenum bearing 316 and 316L steels. The weld metal has superior resistance to pitting and most types of corrosion. Also suitable for the general purpose welding of 301, 302, 304 and 304L stainless steels. Weld with a short arc.

H

HVVU

F

PHRS308LC E308L-17, AC 70V or DC+

Welding Positions: OHH

HVVU

F

PHRS309LC E309L-17, AC 70V or DC+


Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No 2.5 45-70 2.5 4 138 104276

70-110 3.2 2.5 4 10427776

PH RS309MoLC is an all position, rutile coated electrode which is extremely suitable for welding austenitic stainless steels containing molybdenum to carbon steels, and for the welding of bu�er layers of AISI 316 clad steels of which the fi nal run is made with PH RM316LC.

H

HVVU

F

PHRS309MOLC E309LMo-17, AC 70V or DC+


Size(mm) Amps Range Pkt(kg) 3.2 70-95


90-120 4.0 2.5 4 48 104172

For welding heat resistant stainless steels of 25% chromium and 20% nickel types. Deposit is fully austenitic. Also used for welding of clad steels in the intermediate zone between the stainless and carbon steel to control carbon pick-up and martensite formation. Use low amps and a short arc.

H

HVVU

F

PHBM310 E310-16, AC 70V or DC+


H

HVVU

F

PHRM316LC E316L-17, AC 70V or DC+


Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt 2.5

Part No40-80 2.5 4 138 104186

PH RM318LC deposits a stabilised weld metal suitable for welding AISI types 318 and 316. The deposit is highly resistant to corrosion by strong acids.

3.2 60-100 2.5 4 78 104187

H

HVVU

F

PHRM318LC E318-16, AC 70V or DC+


COLDFIRE STAINLESS STEEL




Ally Arc E4043, DC+

Welding Positions:

85-135 3.2 4.54 kg - 105773

6.3 90-145 5 kg 105797-

ALLY-ARC is an aluminium electrode with an extruded covering. It operates smoothly, with an easy to control quiet arc, and provides a dense, spatter-free deposit. Corrosion resistance is good, together with good colour match. It is characterised by low amperage application and easy slag removal. Tensile strength is up to 193 MPa.

Size(mm) Amps Range Pkt Size Sold Per Rods/Pkt Part No

H

HVVU

Tubular hard facing rod with 60% tungsten carbide, coarse mesh. Deposit hardness 1800 VPN. Ideal for ripper points, trencher teeth, diamond core drills, reamers, etc. Highest abrasion resistance.

Size(mm) Amps Range Pkt Size Sold Per Rods/Pkt Part No

F

Vidalloy 11 3360-A1, AC 50V or DC+/-


HV F

Size(mm) Amps Range Pkt Size Rods/Pkt Sold Per Part No80-125 6.0 5 kg 105784-

140-190 5 8.0 kg - 105785

Tubular hard facing rod which gives a chromium carbide austenitic iron deposit. Good impact and resistance to high abrasion. Deposit hardness 52-58Rc. Ideal for swing hammers, crusher rolls, bucket teeth, shovel buckets, scraper blades etc. Typical undiluted hardness 58Rc.

H

HVVU

F

*

*

6mm only*

Vidalloy 30 2355-A1, AC 50V or DC+/-

Welding Positions: OH *

Legend - Welding Positions Electrode Indents

Please Note: Lead times, minimum order quantities, and prices, may vary between electrode types and sizes. Please contact your nearest Representative for details.

• VD = Vertical Down• VU = Vertical Up• H = Horizontal• OH = Overhead• F = Flat• HV = Horizontal Vertical (Fillet)

COLDFIRE SPECIAL ELECTRODES



cally


Size(mm) Pkt Size (kg) Sold Per Part No0.9 0.6 spl 18001215 0.6 spl 180010

0.8 0.9 spl 180022

Austmig ES6 AWS A5.18: ER70S-6

Copper coated, low carbon steel Mig wire specifi formulated for optimum performance under CO2 and Argon/CO2 mixed gases. Suitable for welding of mild and medium strength steels. It is ideal for positional welding of sheet steel and steel pipes/tubes where the relatively high silicon content promotes smooth even weld beads with excellent edge wetting and contour.

Size(mm) Pkt Size (kg) Sold Per Spls/Pallet Part No 0.8 15 spl 78 180055

15 0.9 spl 78 180056 1.0 15 spl 18005778

15 1.2 spl

ES PZ6000 AWS A5.18: ER70S-6

Precision layer wound spools are more suitable for automatic and robotic welding applications where equipment is less tolerant of feed irregularities.

18005878

Size(mm) Pkt Size (kg) Sold Per Spls/Pallet Part No5 0.6 spl 180001- 5 0.8

Elite AWS A5.18: ER70S-6

Weldwell Elite Mig wire is copper coated, precision layer wound on 5 and 15kg plastic spools.

spl 180002- 15 0.8 spl 18000472 5 0.9 spl - 180003

0.9 15 spl 72 180005 1.0 15 spl 72 179995 1.2 15 spl 72 179997 1.6 15 spl 72 179999

Size(mm) Pkt Size (kg) Sold Per Spls/Pallet Part No 0.8 15 spl 72 179985 0.9 15 spl 72 179986 1.0 15 spl 72 179987 1.2 15 spl 72 179988

Vortex AWS A5.18: ER70S-6

Weldwell Vortex MIG wire is a precision, level layer wound, copper coated steel wire, suitable for welding in all positions. Under satisfactory conditions the weld metal will contain less than 4 ml of hydrogen per 100g of weld metal, and is able to produce welds with excellent x-ray qualities. The thin copper coating ensures good electrical conductivity, reduces friction during welding and minimises corrosion of the wire.

COLDFIRE CO2 MIG WIRE

Mig WireStandard 2980:2007

Page:10ElectrodesStandard 2980:2007

uxcored wire designed

at positions.

uxcored wire designed to be used

uxcored ux cored wire



Size(mm) Pkt Size (kg) Sold Per Part No 1.2 15 182020spl

15 1.6 182022spl

Weldwell Elite 71T AWS A5.20 Class E71T-1C

Weldwell Elite 71T is an all position fl designed to be used with 100% gas shielding, for general purpuse fabrication of mild and some low alloy steels. The wire has good weldability, good impact strength at low temperatures, low spatter levels and easy slag removal.

Shielding Gas – 100% CO2 /Polarity: DC + Size(mm) Pkt Size (kg) Sold Per Part No 1.2 15 spl 182115

Fileur ARS 5 AWS A5.20/95, Class E71T1

ARS 5 is a seamless copper coated tubular flwire for welding mild and medium tensile steels. It features good weldability in all positions, excellent bead appearance, is spatter-free and the slag is easy to remove.

Shielding Gas – 100% CO2 /Polarity: DC +

Size(mm) Pkt Size (kg) Sold Per Spls/Pallet Part No 1.2 20 spl 72 182142 1.6 20 spl 18214572

Hobart 70T AWS A5.20, Class E70T-1

Hobart 70T is a fl with CO2 shielding gas. The gas-shielded tubular wire has low smoke, low spatter, thin slag and smooth weld appearance. This wire is very tolerant to rust and light oil. It is ideal for fi llet welds and weld joints that can be welded in horizontal and fl


Size(mm) Pkt Size (kg) Sold Per Spls/Pallet Part No 1.2 15 spl 72 182012 1.6 15 spl 72 182016

Hobart 71T AWS A5.20, Class E71T-1

Hobart 71T is an all position fl to be used with 100% CO2. It can be used on all-position welds with both single and multiple pass welds on mild and some low alloy steels.


Size(mm) Pkt Size (kg) Sold Per Part No 1.2 15 spl 182093


TM-1101K3-M AWS A5.29 E111T1-K3 MJ H8

TM-1101K3-M o�ers excellent arc stability and low spatter with 75-80% Ar/20-25% CO2 mixtures. It also has a fast-freezing slag for all-position welding. These features, along with relatively low di�usible hydrogen levels, excellent slag removal, good impact values and high strength levels, make TM-1101K3-M a superior choice for welding higher-strength steels.

Shielding Gas – 75-80% Ar/Bal CO2 /Polarity: DC +

TM-910 AWS E71T-1 MJ, E71T-12 MJ

TM-910 has been specially designed to be used with high argon shielding gas mixes. It is also suited for high heat input, slow cooling rate and low heat input high cooling rate welding conditions. Welding can be done in all positions without the need to change the parameters. In addition, vertical up welding can be done without the need to weave.

Shielding Gas – 95% Ar/5% CO2, 75% Ar/25% CO2Polarity: DC +

COLDFIRE GAS SHIELDED FLUXCORED MIG WIRE

Page: 11 Mig WireStandard 2980:2007


COLDFIRE GAS SHIELDED FLUXCORED MIG WIRE cont’d


Metalloy 110 AWS A5.28 E110C-K4

Metalloy 110 is a metal-cored, gas shielded wire that is designed for the single- and multi-pass welding of quenched and tempered steels including T1-type, HY80 and HY100. It is also highly recommended for welding high-strength steels and can be used for welding castings, heavy equipment, and shipbuilding projects.

Shielding Gas – 75% Ar/25% CO2 /Polarity: DC +

Size(mm) Pkt Size (kg) Sold Per Part No15 0.9 182208spl 15 1.2 spl 182210

Metalloy 76 AWS A5.18 E70C-6M K4

Metalloy 76 has superior operator appeal due to almost non existent spatter. It also produces essentially slag-free welds and o�ers relatively low fume levels, good penetration, low hydrogen levels, and 94-97% effi ciency. Recommended for single and multiple pass welding in all position. (Positional welding possible with short arc or pulse mode only.)Shielding Gas – 75-95% Ar/Bal CO2 /Polarity: DC +

COLDFIRE STAINLESS FLUXCORED MIG WIRE

Size(mm) Pkt Size (kg) Sold Per Part No 1.2 12.5 spl 184220

Size(mm)

Tientai 308LT1-1 AWS A5.22 E308LT1-1

Tientai 308LT1-1 is designed for 100% CO2 gas shielding and all-position welding. It exhibits very excellent slag detachability and almost spatter-free operating features. Can be used for joining of austenitic steels such as Types 304, 304L, 321, CF-8 and CF-3. It also provides better inter-granular corrosion resistance due to a low carbon weld deposit.

Shielding Gas – CO2 /Polarity: DC + Pkt Size (skg) Sold Per Part No 1.2 12.5 spl 184225


Tientai 309LT1-1 is designed for 100% CO2 gas shielding and all-position welding. It is commonly used for welding similar alloys in wrought or cast forms, or used in dissimilar welding, such as low alloy steel, heat-resistant steel and clad steel.

Shielding Gas – CO2 /Polarity: DC +

Size(mm) Pkt Size (kg) Sold Per Part No12.5 1.2 spl 184227

Tientai 309MOL AWS A5.22 E309LMoT1-1

Tientai 309MoL is a modifi ed type of 309LT1-1 with the addition of molybdenum. It is suitable for joining stainless steels to unalloyed steels. The addition of molybdenum enhances creep strength and improves corrosion resistance.


Size(mm) Pkt Size (kg) Sold Per Part No 1.2 12.5 184230spl


Tientai 316LT1-1 is designed for 100% CO2 gas shielding and all-position welding. It exhibits very excellent slag release and almost spatter-free operating features. It can be used for joining types of 316, 316L, CF-8M and CF-3M stainless steels. It provides a high inter-granular corrosion resistance to pressure vessel application due to the low carbon conent.


Page: 12Mig WireStandard 2980:2007


uxcored


COLDFIRE SELF SHIELDED FLUXCORED MIG WIRE

Size(mm) Pkt Size (kg) Sold Per Part No4.51.2 spl 182700

1.2 15 spl 18270115 1.7 spl 182702

Fabshield 21B AWS A5.20, Class E71T-11

Fabshield 21B is a general purpose self-shielded flwire designed for the single-or multi-pass welding of thin gauge to 19mm thick mild or galvanised steels. Great for welding fi llet or lap welds, this all-position wire has high operator appeal, producing smooth spray-like arc transfer with low spatter levels, excellent weld bead appearance, and easy to remove slag. For use on machine parts, tanks, light structurals, and other general fabrication.

Shielding Gas – None /Polarity: DC –

Size(mm) Pkt Size (kg) Sold Per Part No 0.8 0.9 182667spl

4.54 0.8 182668spl 0.9 0.9 spl 182665

4.54 0.9 182670spl 0.9 15 182672spl 1.2 15 spl 182675

Fabshield 23 AWS A5.20, Class E71T-GS

Fabshield 23 is a general purpose self-shielded tubular wire that is designed for welding thin gauge mild or galvanised steel. Suitable for single-pass applications, especially for fi llet and lap welds Fabshield 23 produces a smooth spray arc type of transfer with good wetting action. Great for welding outdoors or in drafty conditions, this all-position wire also provides very low spatter levels, resulting in a weld bead that is excellent in appearance. For use on prefab building fabrication, tanks, ornamental iron and general fabrication.

Shielding Gas – None /Polarity: DC –

Size(mm) Pkt Size (kg) Sold Per Part No1.8 15 spl 182730

Fabshield XLR-8 AWS A5.20, Class E71T-8JD H8

Fabshield XLR-8 has been specifi cally designed for the demanding application of structural steel erection. This outstanding self-shielded, fl uxcored wire produces a stable arc within a wide range of parameters. Designed to be used with constant voltage (CV) power sources. Usable under AWS D1.8 for use on Demand Critical Welds. Low Hydrogen Weld Deposit. For use on structural steel erection, heavy equipment repair, bridge construction, ship and barge construction.

Shielding Gas – None /Polarity:DC-


1100 ER1100

1100 is of high purity for electrical work. For use on electrical busbars, conductors, heat sinks, spun items etc.

Shielding Gas – Pure Argon, Argon/Helium /Polarity: DC +


5183 AWS A5.10: ER5183

Precision layer wound. Recommended for welding 5083 type material in the annealed condition, particularly for low temperature applications where good ductility and toughness are required.


COLDIFRE ALUMINIUM MIG WIRE




COLDFIRE ALUMINIUM MIG WIRE cont’d


0.5 spl 182954 0.9 1.0 0.5 spl 182955 1.0 spl 182958 gk2 1.0 182950spl gk7 1.2 spl 182956 gk5.0 1.2 spl 182959 gk2

Vortex 5356 AWS A5.10: ER5356

Precision layer wound Al/5%Mg wire suitable for welding wrought or cast aluminium alloys containing magnesium as the major alloying element. Suitable for welding selected grades of wrought Al/Mg alloys including 5083, 5086, 5454 and 5456.


1.2 182951spl gk7


5 0.8 spl 183300 0.9 6 183304spl 1.0 0.5 spl 183204

6 1.0 spl 1833090.5 1.2 183208spl 6 1.2 spl 183311

Safra 5356 AWS A5.10: ER5356

Precision layer wound Al/5%Mg wire suitable for welding wrought or cast aluminium alloys containing magnesium as the major alloying element. Suitable for welding selected grades of wrought Al/Mg alloys including 5083, 5086, 5454 and 5456. Has marine approvals.


COLDFIRE STAINLESS SOLID MIG WIRE


0.9 15 spl 184004 1.2 12.5 spl 184006

308LSI AWS A5.9: ER308LSi

Precision layer wound stainless steel welding wire depositing low carbon, 18Cr/10Ni type weld metal. Recommended for welding 304 and 304L plates, forgings, pipes, castings and bars and for general purpose welding of other stabilised and non-stabilised 300 series stainless steels such as 302, 308 and 308L.

Shielding Gas – Argon/CO2* or Argon/Oxygen 2%Polarity: DC +

316LSI AWS A5.9: ER316LSi

Precision layer wound stainless steel welding wire depositing 19Cr/12Ni/2.5Mo type extra low carbon type weld metal. For welding 316 and 316L plates, forgings, pipes, castings and bars in critical applications. Also suitable for general purpose welding of common stainless steels such as 301, 302, 304, 304L and ferritic stainless alloys such as 410 and 430.


15 1.2 184050spl

Size(mm) Pkt Size (kg) Sold Per


Part No1 0.8 spl 184100

0.8 5 309LSI AWS A5.9: ER309LSi

Precision layer wound stainless steel welding wire depositing 25Cr/13Ni type low carbon weld metal. Recommended for welding 309, 309Mo and 309L base materials, also stainless steel to mild and low alloy steels, stainless steel overlays and other dissimilar ferrous metals.


spl 184113 0.8 15 spl 184130

5 0.9 184105spl 0.9 15 spl 184132 1.0 15 spl 184136

15 1.2 184138spl

Page: 14 Mig WireStandard 2980:2007


COLDFIRE HARD FACING SOLID MIG WIRE


15 1.2 185107spl

TD350 Hardness HB = 320-400

Hardfacing mig wire suitable for hardfacing against moderate w ear and severe impact. Machineable light corrosive atmosphere resistant. For use on track links, idlers, sprockets, rolling stock, wheels, pins, journals, rails etc. (metal to metal wear).

Shielding Gas – Argon, 80% Ar/20% CO2, CO2Polarity: DC +

Size(mm) Pkt Size (kg) Sold Per Part No15 1.0 185110spl 15 1.2 185112spl

TD600 Hardness HB = 580-650

Hardfacing mig wire suitable for hardfacing against severe abrasive wear and impact. It is machineable by grinding. For use on excavator blades, earthmoving bucket lips, teeth, crushing mills etc.

Shielding Gas – Argon, 80% Ar/20% CO2, CO2Polarity: DC +

COLDFIRE HARD FACING FLUXCORED MIG WIRE

No of Layers On 1020 Steel On Mn Steel1 Hardness 58 Rc 47 Rc2 61 Rc 51 Rc3 65 Rc 54 Rc

Size(mm) Pkt Size (kg) Sold Per Part No11.34 1.2 spl 185101

McKay Tube Alloy 255-GTube- Alloy 255-G is a small diameter, gas shielded hard surfacing wire that deposits an extremely wear resistant chromium-carbide overlay. It is designed for overlay on carbon, low alloy, cast iron and austenitic manganese base metals. Stress-relief cracking will readily occur with this product. This cracking is not detrimental to the wear properties of the deposit and provides some degree of stress relief for the weld metal.

Shielding Gas – 98% Ar/2% O2, 90% Ar/10%CO2 Polarity: DC +

No of Layers On 1020 Steel On Mn Steel1 Hardness 54 Rc 48 Rc2 56 Rc 50 Rc3 58 Rc 53 Rc

Size(mm) Pkt Size (kg) Sold Per Part No 1.6 11.34 spl 185099 2.8 27.2 spl 185087

McKay Tube Alloy 255-O Tube-Alloy 255-0 is a self-shielded, fl uxcored wire that deposits an extra high chromium carbide alloy steel. It can be used to overylay surfaces subjected to extremely severe abrasion. It can also be used where high temperature (up to 1250 oF) wear resistance is required. It is designed for use as an overlay.

Shielding Gas – None /Polarity: DC +




COLDFIRE HARD FACING FLUCORED MIG WIRE cont’d

Hardness

Size(mm)

55-60 Rc

Pkt Size (kg) Sold Per Part No11.34 1.2 spl 185093

McKay Tube Alloy 260-G Tube-Alloy 260-G is a gas-shielded, metal-cored wire that deposits a martensitic alloy steel. It is designed for use as an overlay on carbon and low alloy steels. It has very good resistance to adhesive (metal to metal) wear and good resistance to abrasion and impact.

Shielding Gas – 100% CO2, 75% Ar/25% CO2Polarity: DC +

COLDFIRE SPECIALIST MIG WIRE

Austmig ESD2 AS/NZS 2717.1:ESD2-GC-W559AH AS/NZS 2717.1:ESD2-GM-W559AH AWS A5.28:ER80S-D2


15 1.2 186605spl

PZ6048 AWS A5.28-96:ER110S-G

Copper coated, random wound low alloy wire used f or welding medium to higher strength steels, particularly where service temperatures up to 500 oC are encountered. Suitable for plain carbon and C-Mn steels, low alloy steels and higher strength steels as used in pressure vessels and boilers etc.

Shielding Gas – Ar/CO2, Ar/O2, Ar/CO2/O2Polarity: DC +

EN 12534:Mn3Ni1Cr-MoAS/NZS 2717.1: 1996 W699AH-G

Size(mm) Pkt Size (kg) Sold Per Part No15 1.0 186620spl 15 1.2 186621spl

PZ6048 is suitable for welding high tensile steels such as T1, Bisalloy 80, AISI 4140. It is important that the correct welding procedures for the particular steel and thickness are followed. With attention being paid to preheat and interpass temperatures, and arc energy values.

Shielding Gas – Argon/CO2/O2 /Polarity: DC +

Size(mm) Pkt Size (kg) Sold Per Part No13.6 0.8 186630spl

Silicon Bronze AWS A5.7 ERCuSi-A, AWS A5.27 RCuSi-A

Silicon Bronze contains 3% silicon and residual amounts of manganese, tin and zinc. The high silicon content allows this alloy to be used in welding and brazing procedures. It is best known for welding plain or galvanised steel sheet metal. The weld deposits of this alloy demonstrate high strength, excellent corrosion resistance and good weldability.

Shielding Gas – 100% Argon, 75% Ar/25% Helium Polarity: DC +




Size(mm) Pkt Size (kg) Sold Per Part No 1.6 5 kg 182961 2.5 5 kg 182962

5 3.2 182963kg

Vortex 5356 AWS A5.10: ER5356

Vortex 5356 is designed to weld 5xxx series structural alloys and 6xxx series extrusions. It is mainly used where higher weld strength and greater ductility is required

Shielding Gas – Argon /Current Type: AC

Size(mm) Pkt Size (kg) Sold Per Part No 1.6 2.5 187040kg 2.5 2.5 kg 187042 3.2 2.5 187046kg

Safra 4043 AWS A5.10: ER4043

Al/5Si fi ller rod recommended for fusion welding of aluminium alloy castings except for those containing zinc or magnesium as the main alloy addition. Suitable for welding wrought aluminium alloys. Use AC only, and Zirconiated, Rare Earth or Lanthanated tungstens

Shielding Gas – Argon /Current Type: AC

COLDFIRE ALUMINIUM TIG WIRE

COLDFIRE STAINLESS TIG WIRE

Size(mm) Pkt Size (kg) Sold Per Part No 1.6 5 kg 188610 2.4 5 kg 188614

2209 AWS A5.4: E2209-16

This tig wire is used to weld duplex stainless steels such as UNS S31803 (Alloy 2205). Excellent pitting corrosion resistance, stress corrosion resistance and crack resistance can be obtained. It is suitable for welding heat exchangers, chemical equipment and pipes.

Shielding Gas – Argon /Polarity DC -

Size(mm) Pkt Size (kg) Sold Per Part No5 1.2 kg 188104

1.6 5 kg 188106 2.0 5 kg 188108 2.4 5 kg 188110

308LSI AWS A5.9: ER308LSI

Low carbon 19Cr/10Ni type fi ller rod recommended for tig and oxy-acetylene welding of 304 and 304L stainless steels. Applications include welding of stainless steels of similar composition in dairies, power, chemical and fertiliser plants etc, where relatively mild corrosive attack can be expected. This tig wire has low carbon and higher silicon content which improves the fl uidity of the fi ller metal during welding

Shielding Gas – Argon /Polarity: DC -

Size(mm) Pkt Size (kg) Sold Per Part No 1.6 5 kg 188210 2.5 5 188214kg

Size(mm) Pkt Size (kg) Sold Per Part No5 1.6 kg 188300

2.5 5 kg


Low carbon 24Cr/13Ni type fi ller rod recommended for tig and oxy-acetylene welding of 309 and 309L stainless steels. Also suitable for joining dissimilar steels such as stainless steel to mild or low alloy steels and for stainless surfacing of mild steel, carbon and low alloy steels. This tig wire has low carbon and higher silicon content which improves the fl uidity of the fi ller metal during welding.


188304

312 AWS A5.9: ER312

For welding of 29%Cr-9%Ni stainless cast steel, and dissimilar metal suc h as carbon steel or low alloy steel to stainless steel.


Tig WireStandard 2980:2007


uxcored tig wire for tig welding

ller



COLDFIRE STAINLEES TIG WIRE cont’d


Low carbon 19Cr/12Ni/2.5Mo type fi rod recommended for tig or oxy-acetylene welding of 316 and 316L stainless steels. Recommended for general purpose welding of common 300 series stainless steels such as 302, 304 and 304L and ferritic stainless alloys including 410 and 430. This tig wire is ultra low carbon and higher silicon content which improves the fl uidity of the fi ller metal during welding.



Part No5 0.9 kg 1884205 1.0 kg 188424

1.2 5 188428kg 1.6 5 188432kg 2.0 5 188436kg 2.4 5 188440kg 3.2 5 188443kg

COLDFIRE STAINLESS FLUXCORED TIG WIRE



2.2Part No

5 kg 189812

TGX-316L AWS A5.22 R316LT1-5

TGX-316L is a fl without back shielding in root pass which produces slag to protect the reverse-side bead from oxidation by the atmosphere.

COLDFIRE STEEL TIG WIRE MEDIUM TENSILE

Size(mm) Pkt Size (kg)

Shielding Gas – Argon /Polarity: DC –

Sold Per Part No 1.6 5 189000kg

5 2.4 189004kg 5 3.2 189008kg

PZ6500 AWS A5.18:ER70S-6

Weldwell PZ6500 Tig wire is a double deoxidised copper coated wire eminently suited for welding in all positions. Under satisfactory conditions will provide less than 4 ml of hydrogen per 100g of weld metal. Can be used for welding mild to medium tensile steels, unalloyed and low alloyed steels and produces welds with excellent x-ray qualities.

COLDFIRE CREEP RESISTING TIG WIRE

PZ6543 AWS A5.28:ER90S-G (Closest)

Weldwell PZ6543 tig wire deposits low hydrogen quality welds of high radiographic standards in steels to be used at elevated temperatures. Is used for welding creep resisting steels containing 2.0-2.5% Cr and 0.9-1.1% Mo.

Size(mm) Pkt Size (kg) Sold Per Part No 2.5 5 kg 189022


PZ6542 AWS A5.28:ER80S-G (closest)

Weldwell PZ6542 tig wire is used for welding steels at elevated temperatures. Produces sound welds of good appearance in all positions. The weld deposit is low in hydrogen and has excellent x-ray results. Can be used for welding creep resistant steel containing 1.0-1.25% Cr, and 0.4-0.6% Mo.

Shielding Gas – Argon /Polarity: DC – Sold Per Part No 2.4 5 kg 189014



Sold Per Part No 2.5 5 kg 189025

PZ6541 AWS A5.28:ER70S-A1

Weldwell PZ6541 tig wire is a low alloy solid wire for the welding of steels used at elevated temperatures up to 500oC.


Page: 18 Tig WireStandard 2980:2007


COLDFIRE SPECIALIST TIG WIRE

Size(mm) Pkt Size (kg) Sold Per Part No 1.6 4.5 189800kg

4.5 2.5 189805kg

Silicon Bronze AWS A5.7 ERCuSi-A, AWS A5.27 RCuSi-A

Silicon Bronze is best known for welding plain or galvanised steel sheet metal. Principal applications include tig welding of copper, copper-silicon and copper-zinc base metals to themselves and to steel.


Size(mm) Pkt Size (kg) Sold Per Part No2.27 2.4 kg 189830

Size(mm) Pkt Size (kg) Sold Per 3.2

Part No2.27 kg

C12 AWS A5.7 Class ERCuAl-A1

C12 is an iron-free aluminium bronze alloy used for overlay welding on bearing and wear-resistant surfaces exposed to corrosive media such as salt or brackish water and many commonly used acids in varying concentrations and temperatures. Not recommended for joining.


189810

AZ92A AWS A5.19

Used for magnesium castings, chainsaw and motorcycle housings, outboard motor castings etc

Shielding Gas – Argon /Polarity: AC only

Size(mm) Pkt Size (kg) Sold Per Part No 1.6 2.27 kg 189850 2.4 2.27 kg 189853

Inconel 82 AWS A5.14 Class ERNiCr-3

Inconel 82 is used for welding nickel-chromium-iron alloys, for the clad side of joints in steel clad with nickel-chromium-iron alloy, for surfacing steel with nickel-chromium-iron weld metal, and for joining steel to nickel-based alloys.


Page: 19Tig WireStandard 2980:2007


nishing

ammable

uorocarbons.

ammable, paintable,

xture


COLDFIRE MIG ACCESORIES - ANTISPATTER

Pkt Size Spray Can

Part No186814

Quart 1868151 Gallon 1868205 Gallon 186825

Weld-Kleen 350A safe, e�ective water based product designed for use on most base metal applications. Economical and safe, biodegradable, non-toxic and paintable. Can be frozen.

Pkt Size Part NoSpray Can 186810

Pkt Size Part NoSpray can 186805

Weld-Kleen Heavy Duty A convenient solvent-based, quick drying aerosol that allows for pre-heat, higher duty cycles and high temperature applications. Excellent for fi xture and tooling protection. Paintable, non-fl ammable no fl

Nozzle-Kleen 2 Highest quality for most applications. Non-fl ammable and paintable. No fl uorocarbons. Prevents spatter build-up on nozzles.

Pkt Size Part NoSpray can 186800

Nozzle-Kleen HD Used for highest temperature applications. Outstanding fiprotection. Excellent for stainless steel. Non-flno fl uorocarbons and ozone friendly.

Pkt Size Part NoQuart Tin 186840

Heavy Duty Nozzle Dip Gel Excellent cooling properties for longer tip and nozzle life. Can dip hot or cold, gel will not migrate into liner. Non-fl ashing, biodegradable, paintable and non-toxic.

Pkt Size Part No400 gm jar 189904

Cal-Guard Nozzle Dip Gel An advanced non-toxic, nozzle dip gel for the prevention of spatter adhering to sensitive components of welding torches, including the interior and exterior of MIG nozzles and the end and outer surfaces of contact tips.

Pkt Size Part No4 Litre Bulk Pack 186838

Eco-Spat Eco-Spat is an environmentally formulated welding antispatter. It is water based, non-fland non-hazardous but retains all of the performance characteristics of the solvent based formulation. It does not a�ect fioperations such as painting, and it does not contain silicone.

Mig Guns, Accesories, Parts & ConsumablesStandard 2980:2007

Page: 20Tig WireStandard 2980:2007


COLDFIRE MIG ACCESORIES - ANTISPATTER

Pkt Size Part No1869305oz Container

Lube-Matic Lube Pads

Lube-Matic Liquid Helps feed all mild steel, fabricated and core wires. Cuts rust and reduces wire drag by 60%. Great for distance feed over 3m.

Pkt Size Part No186935

Black lube pads are pre-treated with Lube Matic liquid. Lubrication allows smooth feeding of wires with poor cast, helix, rust and long feeding liners.

Per packet of 6

Lube-Matic Wire Kleener Pads

Pkt Size Part NoPer packet of 6 186938

Red Kleener Pads are for all wires all the time. Last chance to clean the wire and reduce burnback by 50%.

TypePliers

Part No186950

Mig Pliers Multipurpose MIG tool for – cutting wire, removing contact tips, removing spatter, removing nozzles, drawing out wire, hammering etc.

Gas Flowmeter

Description Part No2329108962 Gas Flow Tester

Page: 21 Mig Guns, Accesories, Parts & ConsumablesStandard 2980:2007


Tig Torches, Accesories Parts & ConsumablesStandard 2980:2007

Size Pkt Size Sold Per Part No1.6mm 10 106102Pkt 2.4mm 10 Pkt 106103

Tungstens – Thoriated – Mild & Stainless Steel2% Thoriated, red tip tungstens suited for DC current, electrode negative for welding mild and stainless steel.

3.2mm 10 106104Pkt

Size Pkt Size Sold Per Part No1.6mm 10 Pkt 1061412.4mm 10 Pkt 106142

Tungstens – Lanthanated - Mild & Stainless SteelBlack tip tungstens with an electrical conductivity that is close to that of thoriated tungstens. Thoriated tungstens can be replaced by lanthanated tungstens avoiding the radioactivity of thorium oxide. Lanthanated tungstens can be used with either AC or DC current.

Size Pkt Size Sold Per Part No1.6mm 10 Pkt 1061182.4mm 10 Pkt 1061193.2mm 10 Pkt 106120

Tungstens – Zirconiated – Ali & Magnesium Alloys0.8% Zirconiated, white tip tungstens for AC current welding of non ferrous materials including aluminium and magnesium alloys.

4.0mm 10 106121Pkt

Description Fits Part No

Hose CoversProtects tig torch cable assemblies from dirt and damage.

212HCLV Leather Velcro 3.048m CK150, TL210,CK200 246100246105225HCLV Leather Velcro 7.01m CK150, TL210,CK200 246110312HCLV Leather Velcro 3.048m TL210, CK300,CK350 246115325HCLV Leather Velcro 7.01m TL210, CK300,CK350

1

Argon Hose and Clamps

Description SizeArgon Hose 4.0mm 242926

Part No

1. Hose Clamp S/S 13.8 OET 2421112. L11 Hose Clamp S/S 10.9 OET 2421093. 11725 Hose Clamp S/S 10.5 OET 242108

2 3

Description Size Sold per Part No

Water Soluble Tape and PaperPressure sensitive adhesive water soluble tape.

Aquasol ASWT-2 Tape roll 50mm x 90m 189928520mm x 50m metre 189931Aquasol ASW-40c/r-20.5 Paper

Description Size Sold Per Part No64mm x 12.5m roll roll Aquasol AFBT-2.5 189936

Weld Backing TapeHeat resistant aluminium weld backing tape with 25mm fi breglass centre strip.

COLDFIRE TIG ACCESSORIES

Page: 22

o Misc

Description Size Sold per Part No64mm x 23m roll roll 189932Aquasol EZ-ZT 2.5 Alu Tape

Adhesive Alu TapePurge gas retaining tape with 25mm adhesive-free centre zone.

Description SizeAquasol EZW-30 (30 wipes) 200mm x 300mm

P art No189934

Multi-Purpose Saturated Cleaning WipesMulti-purpose saturated cleaning wipes for weld and workshop environments.


COLDFIRE TIG ACCESORIES dont’t

COLDFIRE PARTS & CONSUMABLES - STEADYFLO

Back Caps

SizeType30670 Short 242550

Part No

30680 Long 242551

Chucks

Size Type30610 Chuck 1.6mm

Part No242541

30620 Chuck 2.5mm 24254230630 Chuck 3.2mm 242543

Handle

Type Part No24200130190 150 Tig Torch Handle

Steadyfl

Type Part No30020 Washer 24200230650 Clamping Nut 242004

24200610780 Valve Ball - Fibreglass 10740 Tailpiece 24210510750 RH Nut 24210730510 LH Nut 242106

Size

Nozzles - Ceramic

Type Part No114000Steadyfl o Adaptor

6.0mm TTA4A3 (SF14) 2421959.7mm TTA6A3 (SF38) 245196

Page: 23 Tig Torches, Accesories Parts & ConsumablesStandard 2980:2007

Size(mm) Pkt Size Sold Per Part No1 2.4 125108kg 1 3.2 125114kg

Super CofosLow cost self fl uxing alloy – 2% Silver content. Melting Temperature – 645 – 818oC.

Super StafosIn addition to Copper and its alloys, Super Stafos - 15% Silver content - may be used with fl ux to braze

Super Stafos x 1.6mm 1 Part No

kg 125304Super Stafos x 1.6mm 1 stick 125305

brass. Melting Temperature – 650 – 800oC

Description Pkt Size Sold Per

Super Stafos x 2.4mm 1 kg 125308Super Stafos x 3.2mm 1 kg 125314

Size(mm) Pkt Size

Stafos



COLDFIRE GAS WLDING RODS

Size(mm) Sold Per Part No 1.6 kg 121104 2.5 kg 121110 3.2 kg 121114

121120 5.0 kg

Lo-Fuming Bronze General Purpose Brazing Rod

AS 1167.1/2: RCuZn-C, AWS A5.8:RBCuZn-CBare, Cu-Zn fi ller rod for braze welding. For optimum results should be used with Bronzecraft Flux (Cast Iron Tinning Flux for cast iron) see page 109, and a neutral or slightly oxidising fl ame. Recommended for braze welding of steels, malleable irons and cast irons.

Size(mm) Pkt Size Sold Per Part No5 1.6 121004kg 5 2.5 121010kg 5 3.2 121014kg

Panel Wire General Purpose Mild Steel

AS 1167.2: RG, AWS A5.2: R45Low carbon steel fi ller rod suitable for fusion welding of mild and low carbon steels and wrought irons. For butt or fi llet welding applications such as vehicle body and exhaust repairs, steel furniture, pipe, tubing, etc.

Size(mm) Sold Per kg 127120

Part No 3.2

Fluxcote Nickel Bronze (Replacement for Steelbraze and Wearbraze)

A fl uxcoted welding alloy used to braze steel, steel alloys, copper, brass, bronze and cast iron. Sometimes used to join galvanized sheets of duct work. Used for repair work on steel and other copper, brass and bronze alloys.

Size(mm) Pkt Size Sold Per Part No1 1.6 127012kg

3.2 1 127014kg

Nickel Bronze Work Hardening Nickel Bronze Brazing Rod

AS 1167.1/2: RCuZn-D, AWS A5.8:RBCuZn-DFor wear resistant overlays. Excellent for metal to metal sliding wear applications – worn or broken gear teeth, worn bearings, shafts, etc. Hardness 110-200 Brinell. Use Steelbraze Flux see page 109.

Size(mm) Pkt Size

Fluxcote Bronze


COLDFIRE COPPER AND COPPER ALLOYS - Ductility increases with silver content

Page: 24 Gas Rods & FluxesStandard 2980:2007


COLDFIRE SILVER BRAZING ALLOYS

Size(mm) Pkt Size Melting Temp Sold Per Part No34 x 1.6 1607 – 702oC gktraP 12400442 x 1.6 1610 – 620oC42 x 1.6

124104 gktraP1 stick610 – 620oC 124105

42 x 2.0 1610 – 620oC

Silvaloy RangeUse Silvaloy 34 for general applications. Use Silvaloy 42 for joining ferrous and dissimilar metals. Use with Silvaloy No 1 Flux – either powder or paste. Silvaloy 55 is cadmium free, and should be the choice when silver soldering stainless steel. Always use Silvaloy No 1 paste fl ux when silver soldering stainless steel.

42 x 3.2 124106 gktraP

1610 – 620oC 12411455 x 1.6

gktraP1630 – 660oC 124404 gktraP

Silvaloy 34 Silvaloy 42Silvaloy 56

Silvacote 56 x 1.5 15 Part No

stick 124655

Silvacote – Fluxcoated Silver Rods

Size(mm) Pkt Size Sold Per

COLDFIRE SOFT SOLDERS

Size(mm) Pkt Size Sold Per Part No 1.6 126304500 gram spl 2.4 126308spl 500 gram 3.2 126314spl 500 gram

Resin Cored 60/40A general purpose fl ux-cored soft solder alloy, suitable for electrical and electronic applications. Melting Temperature – 180 - 190oC.

Description Pkt Size Sold Per 50/50 Solder

Part Nostick kg 126005

50/50 SolderUsed for: Stainless Steel, Galvanised Iron, Steel, Copper, Brass, Nickel Alloy applications. General purpose solder, 50% lead, 50% tin, Use with Duzall. Melting Temperature – 220 - 240 oC.

Size(mm) Pkt Size Sold Per Part Nostick 1.6mm 126154spl

430 SolderThis low melting point silver/tin solder has high strength and superior corrosion resistance. Ideal for stainless steel work and dissimilar metals. Safe for use with food utensils. Use with Duzall Flux. Melting Temperature - 221oC.

Size(mm) Pkt Size Sold Per Part No 3.2 stick 123216kg

509 SolderThis unique, low-melting solder is used to join aluminium to itself and to other metals (except magnesium). Ideal for repairing refrigerator evaporators. Very high strength. Requires 509 Flux. Melting Temperature - 265 oC.

Page: 25Gas Rods & FluxesStandard 2980:2007

Gas Rods & FluxesStandard 2980:2007

ux.

ame,

ux.

Pkt Size Size Sold Per Part No1 100 ml ea 126800

500 ml 1

Duzall Flux Use with 50/50 and 430 Solder

A general purpose soft-soldering fl uid for use on all metals except aluminium, magnesium and die cast. Helps stop oxidation.

ea 1268051 5 litre ea 126810

100 gram 1 ea 124700

Silvaloy No 1 PowderGeneral purpose silver solder fl

Size Pkt Size Sold Per Part No 150 gram 1 ea 124752 500 gram 1 ea 124762

Silvaloy No 1 PasteGeneral purpose silver solder fl ux.

Size Pkt Size Sold Per Part No

Sold Per

Bronzecraft Flux

Size Pkt Size 400 gram

Part No1 ea 121130

Supercraft Flux

Size Pkt Size Sold Per Part No100 gram 1 ea 122030

4 litre Part No

1

Concentrated Jet Flux

Size Pkt Size Sold Per ea 121148


Flux Nickel BronzeFor Bronze and Nickel Bronze Alloys when a paste is required. Has excellent wetting ability with high oxide absorption.

509 Flux


Ali Flux



COLDFIRE FLUXES

COLDFIRE MISCELLANEOUS

Size(mm) Pkt Size Sold Per 5.0

Part No1 kg 122020

Supercast – Cast Iron Gas Welding RodFor use on manifolds, furnace grates, dirty and scaled or burnt castings. Use a neutral fl ame, preheat to 500 oC. Cool slowly.

Sold Per 5.0kg Jar

Part No1 ea

Heat Barrier PasteReduces panel distortion.

Size Pkt Size 128015

Size(mm) Pkt Size Sold Per 6.0

Part No1 128000kg

Size(mm)

GalvoverA low temperature galvanising alloy to repair damaged galvanised surfaces. Galvover o�ers a fast, corrosion resistant repair. Ideal for coating welds on galvanised pipe etc. Sometimes requires Duzall fl ux. Apply to the heated clean surface and spread with a wire brush. (Remember to wear your safety glasses.)

Pkt Size Sold Per 3.2

Part No1 123314kg

Di Cast (Zinc Based Alloy Brazing Rod)Di Cast Flux is sometimes required when welding zinc die castings. Use a slightly carburising fland a spatula to remove the oxides. The fl ux must be removed with clean hot water. Di Cast can also be used to join many types of aluminium – without flMelting point - 379°C.

Page: 26Gas Rods & FluxesStandard 2980:2007



COLDFIRE GRINDING & CUTTING DICS

Size(mm)

Grinding Discs

Type Part NoAS36TX Flexible Grinding Wheel 125x3 118540

115/125 Flexible Grinding Backing Pad 118542AS30 Inox Grinding 100x6x16 118570AS30 Inox Grinding 115x6x22 118571AS30 Inox Grinding 125x6x22 118572AS30 Inox Grinding 180x6x22 118573AS30 Inox Grinding 230x6x22 118574

Size(mm) Thickness

Cutting Discs

Type Part No115 Freecut AS60T 2.0/1.0mm 118500125 Freecut AS60T 2.0/1.0mm 118505

AS60V Superthin 10 pack 115 1.0mm 118507AS60V Superthin 10 pack 125 1.0mm 118508AS46T Cut and Grind 115 2.5mm 118520AS46T Cut and Grind 125 2.5mm 118525

180 AS30 Inox Cut 2.2mm 118527AS30 Inox Cut 230 2.2mm 118528

115 AS60V Ultra Thin 1.0mm 118510125 AS60V Ultra Thin 1.0mm 118515

Alu Spec Cut CS60 125 1.2mm 118530

Finishing

Type Part NoPolishing Flap Disc 118545G-VA Coarse Polishing Flap Disc 118550G-VA Medium Polishing Flap Disc 118555G-VA Fine

COLDFIRE MISCELLANEOUS

Type Part No149003

Fillet & Throat Gauge SetBasic set suitable for measuring both fi llet size and throat length. Made from stainless steel.

Fillet & Throat Gauge Set

Type5 kg KED-12 240v

Part No119011

10 kg KED-13 240v 119012

Elite Hot BoxesDry rod portable electrode ovens provide even continuous heat for protection of electrodes.


Page: 27


COLDFIRE CHIPPING HAMMER

Black Handle

Chipping HammerRobust chipping hammer tip hardened.

Type Part No115002

COLDFIRE WIRE BRUSHER

Standard

Type Part No4 Row 224324 115101

Stainless

Type Part No1151114 Row 225223

COLDFIRE ARC AIR GOUGING

Type Part No116015K4000 Gouging Torch c/w 7 ft Cable

Arc Air Gouging TorchesFor gouging, cutting and piercing of metal using Air Carbon Arc Cutting and Gouging. Use with any constant current power source of the appropriate rating.

Part NoTorch Only 116206Cable only 7ft 116208Insulator c/w Screw (pair) 116210

Spares for K4000 Torch

Type

Bonnet 116216Spool 116220Head Assembly 116224

Type Size(mm) Pkt Size Sold Per DC Unjointed

Part No3.2 100

Arc Air Gouging CarbonsCopper coated carbon electrodes used for arc air gouging of most metals with AC or DC current.

pkt 1072014.0 100 1072011pkt 5.0 100 pkt 1072026.5 50 107203pkt 8.0 50 107204pkt 9.5 50 pkt 107205

13.0 50 pkt DC Jointed

10720613.0 50 pkt 107233

AC Unjointed 6.5 50 pkt 107217

116220

116224

116216

116210


Page: 28 Gas Rods & FluxesStandard 2980:2007

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