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    EX 1.1Example 1

    Well Model Building and Calibrationin Wellflo 2010

    Naturally Flowing Oil Well

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    EX 1.

    2

    Introduction

    This example will help you to learn how to builda simple, one layer, naturally flowing oil wellmodel

    Building well model includes the followingsteps:

    1. Step 1: Data Entry

    Entering the necessary reservoir and well data

    2. Step 2: Model Tuning

    Tuning your base model to match the observed data

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    EX 1.

    3

    To design a well model you need to enter thesesets of data:

    Reservoir data:

    Reservoir layer properties Reservoir fluid properties

    Well data:

    Deviation data

    Well completion data

    Surface facilities data:

    Data related to the facilities above wellhead such as riser,choke, separator...

    Observed data:

    Pressure-Depth profiles

    Temperature-Depth profile

    Measured production rate or bottom hole flowing pressure

    Data Entry

    Step 1

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    EX 1.

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    Summary of Well

    and Reservoir Data These are the summary of different sets of data that you

    will use during this exercise.

    1. Well data:

    Casing: 1- 7 OD, 6.4 ID, 23 ppf casing to 8500 ft MD

    Tubings: 1- 4.5 OD, 4 ID, 13 ppf Tubing to 3460 ft MD

    2- 3.5 OD, 3 ID, 11 ppf Tubing to 5000 ft MD

    4- 2.875 OD, 2.4 ID, 9 ppf Tubing to 7000 ft MD

    2. Reservoir data:

    Oil 38 API Water Gravity: 1.1

    Gas Gravity: 0.82 GOR : 400 scf/stb

    Water-cut: 17% Res. Press.: 3800 psia

    Pb : 1850 psia Res. Temp.: 187 oF

    PI: 3.6 stb/day/psi Bo : 1.2 rb/stb

    Step 1

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    EX 1.

    5

    Data Entry in

    WellFlo 2010 The data will be entered in the WellFlo 2010 in following

    steps:

    1. Initialization:

    General data

    Well and flow type

    2. Flow Correlation

    3. Reference Depths

    4. Fluid parameters

    5. Reservoir

    6. Wellbore Deviation data

    Equipment

    7. Surface data

    Terrain data

    Surface equipment

    8. Temperature model

    Step 1

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    EX 1.

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    1- Initialization:General data

    In this step enter the general data related to your project.

    1. In configuration panel click on fileand select Newthen click on General Data.

    2. Remember in each step after you entered the data click

    on Apply.

    Step 1

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    EX 1.

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    1- Initialization:

    Well and flow type You need to define the Well and flow type:

    Vertical Producer, Black Oil, no Artificial Lift

    Click on Well and Flow type

    Step 1

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    EX 1.

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    2- Flow correlation

    This menu used to select the correlation to measure thepressure drop across completion resulted from friction .

    Click on Flow Correlation:leave it by default

    Step 1

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    EX 1.

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    3- Reference Depths

    In this section you should define your reference point fordepth measurement: In this example Rotary Kel lyBush ing (RKB) is the reference point.

    Rotary Kelly Bushing

    Wellhead Elevation

    Mean Sea Level

    Sea Bed

    Step 1

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    EX 1.

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    3- Reference Depths

    Click on Reference Depths: Enter details as below

    Step 1

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    EX 1.11

    4- Fluid parameters

    Data entry In this section PVT data should be entered.

    1. Click on Fluid Parameters: Enter Properties as below

    2. Click on Calculate Note the results of Glasos correlation: Pb = 1715 psi Bo= 1.2

    Step 1

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    EX 1.12

    4- Fluid parameters

    Data matching Lab test indicated that

    Pb=1850psia, therefore thecorrelation should be tuned.

    1. Click on Tune correlation to

    PVT data2. Right click on Fluid Model

    and select Add Black OilExperiment data.

    3. Change temperature to 187oF,Pressure (below) to 3800psia,

    and Saturation Pressure to1850 psi, and Match thenAccept

    Now Pb matched to the labtest: Pb=1850 psia.

    Step 1

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    EX 1.13

    5- Reservoir

    Reservoir properties and the parameters of desired IPR curveshould be entered.

    1. Select Reservoir then Manual : Enter the properties asbelow in General tab:

    Step 1

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    EX 1.14

    5- Reservoir

    2. Click on IPR tab to see IPR curve.

    The observed surface flowrate once was 5900 STB while thewell flowing pressure at that rate 2200 psia - this is themeasured data to which we will match the model.

    3. On the IPR plot press Import External Data : Enter the data,then click OK.

    Step 1

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    EX 1.15

    6- Deviation Data

    Up to now well type has been defined and reservoir rock and fluidproperties has been entered.

    Wellbore data including Deviation and Equipment data should beentered in the following sections.

    Click on Deviation in Wellbore section: Insert three lines, enter MD,TVD pairs - edit last row to 8500, 7500

    Step 1

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    EX 1.16

    7- Equipment

    Well completion was described in Slide 2

    Select Equipment then Tubing tab: enter data asbelow. After that select Casing: enter associated data

    Step 1

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    EX 1.17

    8- Dashboard

    Data entry has been finished and the base model isdesigned. This section will show you a schematic of yourproduction system.

    Click on Dashboard.

    Step 1

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    EX 1.18

    Model Tuning

    In this step the designed well model should betuned to match the measured data. Thisincludes 3 steps:

    1. Finding the operating condition of the model whichmeans determining operating rate, operating bottom-hole flowing pressure and pressure or temperatureprofile versus depths.

    2. Comparing the results of the model with the providedmeasured data.

    3. Running proper sensitivity analysis to select and tunethe desired parameters for example flow correlation.

    Step 2

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    EX 1.19

    Operating Condition

    1. Select Analysis panel. Then Operating Condition.

    2. Set the rate from 1000 to 10000 in 9 steps, then click Filland Apply.

    3. Enter Pwh=200 psia then apply, and click Calculate.

    Step 2

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    EX 1.20

    Matching model withMeasured Data

    The well model does not show the resultsobserved in reality because its pressurecorrelation is not correct. It is corrected by

    choosing the correct correlation and latertuning it trying to match the measured data:

    pressure vs. depth (when choosing thecorrelation) and

    operating rate&pressure (for tuning the chosencorrelation).

    Step 2

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    EX 1.21

    Tuning the Model to Matchthe Measured Data

    In Analysis tab select Wellbore Equipment Profile.

    Select Edit or Export External Data. Add a row and copy-pastethe data from Example1.xls.

    Note the model represent reasonable match with observed data.

    Step 2

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    EX 1.22

    In Analysis Operating Conditions tab check Pressure Drop andenter only one rate =5900stb to ensure that we com pare predictedpressure prof i le vs. the observed one for the same rate

    The next step is running sensitivity analysis on different Flowcorrelations to select the best one.

    1. In Analysistab select Sensitivities. Create Well and riser Flowcorrelation as sensitivity 1 :

    (1) Duns and rus(Std); (2) Beggs and Brill (Std)

    (3) Hagedorn and Brown (Std); (4) Orkizewski

    2. Apply then calculate.

    Step 2

    Tuning the Model to Matchthe Measured Data

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    EX 1.23

    3. Click on Include in Plot. Select all correlation and then selectPlot Selected.

    Note that the Hagedo rn and Brown (Std) comes closest to theobserved data. Therefore put it as your Flow Correlation in

    Configuration panel.

    Step 2

    Tuning the Model to Matchthe Measured Data

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    EX 1.24

    4. Come back to OperatingConditions. Select Flow curves.Import the operating rate andpressure.

    The measured operating rate andpressure can be used to tune theFlow correlation.

    In WellFlo 2010 Flow correlationcan be tuned by changing L-Factor.

    L-Factor is a correction factor thatmodifies the computed pressuregradient and it has an acceptablerange between 0.9 and 1.1.

    Step 2

    Tuning the Model to Matchthe Measured Data

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    EX 1.25

    Matching model withMeasured Data

    5. Go to Sensitivities. Create newSensivity 2for Well And riserL-factor. Then Calculate andplot the results.

    6. Select the best L-Factor andenter it in Flow Correlation inconfiguration panel.

    You have now the tuned wellmodel that can be used for

    further analysis.

    Step 2

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    EX 1.26Qestions

    How should the productivity index be changed to obtain a matchon the inflow curve?

    What other reservoir parameter could be the cause of the slightmismatch?

    What else could be at fault?

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    EX 1.27Useful Tips

    Copy to clipboard allows you to copy(and later to paste) the graph to theClipBoard. From here, it can be pasteddirectly into a report.

    Select data in a spreadsheet below a graphand copy-paste them below the graph into

    your report.

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    EX 1.28Summary

    A naturally flowing oil well was used todemonstrate model building and calibration

    The same procedures can be applied to oil wellson artificial lift (gas-lift or ESP), gas andcondensate producers and gas or waterinjectors.