Well Service Pump Units

DATA SHEET re

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27I N N O V A T I O N T H R O U G H E X P E R I E N C E

www.calder.co.uk www.calder.co.uk

Well and Pipeline Services Calder Limited design and build HighPressure pump packages for a widerange of industries including Oil andGas Exploration and Production andhas been doing so since 1981. Withinthe Oil & Gas business we build a widevariety of pump units for what can begrouped together as ‘Well and PipelineServices’.

For each application a suitable pump ischosen; be it a Reciprocating PlungerPump or Centrifugal. Reciprocatingplunger pumps range from traditionalhorizontal well service pumps to theadvanced vertical design of theHammelmann. Pumps can be mated toa variety of drives, e.g. electric, diesel,or hydraulic combinations.

Pump Control systems can beelaborate or straightforward; from aVariable Speed Drive System, remotelycontrolled by a PLC for use in a Zone 1hazardous environment, to thesimplicity of a start-and-stop button.Diesel engine drive pumps for Zone 2hazardous areas are built with semi-automatic drive, hydraulic drive ordirect drive.

Typical Applications & Fluids » Drilling Cuttings Injection » Slurry » Cementing » Pressure Testing » Fracturing » Well Stimulation » Acidising » Coiled Tubing » Scale Squeeze » Methanol Injection » Pipeline Filling » Pipeline Pressure Testing » Power Fluid » Water Injection

Service Level Once we have installed andcommissioned the system, we offerservice contracts that give peace ofmind to the most critical of processes.

Skid and Container UnitSound Proofing Pump Units can be supplied on a skidwith or without a stainless steel soundattenuation enclose, inside a crashframe or mounted inside a container oronto a truck/trailer, again with soundattenuation if desired. When partiallyor fully containerised, the machines areafforded a high level of protectionfrom transport collisions and from theweather. All major components areeasily removable as they are skidmounted within the container. For landbased applications, the pump units canbe truck mounted.

Zone 2 touch screen control andlogging control system with USBconnection for download of data.

Performance RangePower 3 kW to 2,000 kWPressure 50 bar (700psi)

to 4,000 bar(58,000psi)

Flow Rate up to 3,000 m3/hrCalder Ltd

Fax: +44 (0)1905 723904Tel: +44 (0)1905 723255

Email: pumps@calder.co.uk

Please quote Reference Number 0011

Well Service Pump Units

Well Service & Hot Oil Mobile Pump Unit for generalonshore well service applicationsand Hot Oil service in a Zone 2Hazardous Environment.

INNOVATION THROUGH EXPERIENCE www.calderltd.com

I N N O V A T I O N T H R O U G H E X P E R I E N C E

www.calder.co.uk www.calder.co.uk

Zone 1 & 2 ATEX Electric Drive Power 2,250 hp Flow up to 18 bpm Pressure up to 15,000 psi

Zone 2 ATEX 20 Foot container Power 600 to 1,200 hp Noise Level 83 dba Flow up to 18 bpm Pressures up to 15,000 psi

Pictured Unit: Zone 2 ATEX Diesel Drive Power 1,000 hp (750 kW) Flow up to 100 m3/hr (10.48 bpm)Pressure up to 1,500 bar (22,000 psi)

Power Fluid Pumping &Water Injection The following example was built fora client who required high pressurewith reasonable flows but had theconstraint of little space availabilityon an FPSO. Diesel DrivenHammelmann pumps were used.

Semi-Solids / Slurries We are experienced in building multi-purpose pump units that can be used for semi-solids slurry. Typically, theseapplications require pressures to be relatively low and the flows reasonably high. We employ traditional horizontal pumpdesigns that can withstand the rigours for Drilling Cuttings Re-Injection, Cementing, Pressure Test, Formation Fracturing andAcidising operations.

Rig Safe Trailer mounted, Dieseldriven Power 600 hp Flow up to 10 bpm Pressure up to 15,000 psi

Pipeline Testing & Pigging For the application of filling a pipeline for pressure testing and/orpigging, we implement low pressure (35 bar / 500 psi) high flowcentrifugal pumps driven by Diesel engines, or electric motors forsafe area or hazardous area operation.

Zone 2 ATEX Multistage Centfugal, Diesel Drive Power 350 hp (262 kW) Flow up to 3,000 gpm Pressure up to 435 psi

Zone 2 ATEX Multistage Centrifugal, Diesel Drive 30 Foot container Power 600 hp (400 kW) Flow up to 2,060 gpm (7.8 m3/hr) Noise Level 83 dBa Pressures up to 580 psi (40 bar)

Zone 1 ATEX Scale squeezeElectric Drive Power 100 to 300 hp Flow 6 bpm Pressure up to 55,000 psi

Zone 2 ATEX Scale Squeeze Diesel / Hydrualic Drive Power 100 to 330 hp Flow up to 6 bpm Pressure up to 55,000 psi

Well Stimulation Activities &Pipeline Pressure Testing Many of the jobs that come under theWell Stimulation banner require theuse of higher pressures with lowerflows, necessitating the use of adifferent kind of pump. Often it is the technically advanced Hammelmannpump that is employed. These pumpsalso lend themselves to PipelinePressure testing as well as ScaleSqueeze, Coiled Tubing, Acidising andMethanol Injection.

INNOVATION THROUGH EXPERIENCE

Well Service Pump UnitsINNOVATION THROUGH EXPERIENCE

I N N O V A T I O N T H R O U G H E X P E R I E N C E

www.calder.co.uk www.calder.co.uk

Zone 1 & 2 ATEX Electric Drive Power 2,250 hp Flow up to 18 bpm Pressure up to 15,000 psi

Zone 2 ATEX 20 Foot container Power 600 to 1,200 hp Noise Level 83 dba Flow up to 18 bpm Pressures up to 15,000 psi

Pictured Unit: Zone 2 ATEX Diesel Drive Power 1,000 hp (750 kW) Flow up to 100 m3/hr (10.48 bpm)Pressure up to 1,500 bar (22,000 psi)

Power Fluid Pumping &Water Injection The following example was built fora client who required high pressurewith reasonable flows but had theconstraint of little space availabilityon an FPSO. Diesel DrivenHammelmann pumps were used.

Semi-Solids / Slurries We are experienced in building multi-purpose pump units that can be used for semi-solids slurry. Typically, theseapplications require pressures to be relatively low and the flows reasonably high. We employ traditional horizontal pumpdesigns that can withstand the rigours for Drilling Cuttings Re-Injection, Cementing, Pressure Test, Formation Fracturing andAcidising operations.

Rig Safe Trailer mounted, Dieseldriven Power 600 hp Flow up to 10 bpm Pressure up to 15,000 psi

Pipeline Testing & Pigging For the application of filling a pipeline for pressure testing and/orpigging, we implement low pressure (35 bar / 500 psi) high flowcentrifugal pumps driven by Diesel engines, or electric motors forsafe area or hazardous area operation.

Zone 2 ATEX Multistage Centfugal, Diesel Drive Power 350 hp (262 kW) Flow up to 3,000 gpm Pressure up to 435 psi

Zone 2 ATEX Multistage Centrifugal, Diesel Drive 30 Foot container Power 600 hp (400 kW) Flow up to 2,060 gpm (7.8 m3/hr) Noise Level 83 dBa Pressures up to 580 psi (40 bar)

Zone 1 ATEX Scale squeezeElectric Drive Power 100 to 300 hp Flow 6 bpm Pressure up to 55,000 psi

Zone 2 ATEX Scale Squeeze Diesel / Hydrualic Drive Power 100 to 330 hp Flow up to 6 bpm Pressure up to 55,000 psi

Well Stimulation Activities &Pipeline Pressure Testing Many of the jobs that come under theWell Stimulation banner require theuse of higher pressures with lowerflows, necessitating the use of adifferent kind of pump. Often it is the technically advanced Hammelmannpump that is employed. These pumpsalso lend themselves to PipelinePressure testing as well as ScaleSqueeze, Coiled Tubing, Acidising andMethanol Injection.

I N N O V A T I O N T H R O U G H E X P E R I E N C E

www.calder.co.uk www.calder.co.uk

Zone 1 & 2 ATEX Electric Drive Power 2,250 hp Flow up to 18 bpm Pressure up to 15,000 psi

Zone 2 ATEX 20 Foot container Power 600 to 1,200 hp Noise Level 83 dba Flow up to 18 bpm Pressures up to 15,000 psi

Pictured Unit: Zone 2 ATEX Diesel Drive Power 1,000 hp (750 kW) Flow up to 100 m3/hr (10.48 bpm)Pressure up to 1,500 bar (22,000 psi)

Power Fluid Pumping &Water Injection The following example was built fora client who required high pressurewith reasonable flows but had theconstraint of little space availabilityon an FPSO. Diesel DrivenHammelmann pumps were used.

Semi-Solids / Slurries We are experienced in building multi-purpose pump units that can be used for semi-solids slurry. Typically, theseapplications require pressures to be relatively low and the flows reasonably high. We employ traditional horizontal pumpdesigns that can withstand the rigours for Drilling Cuttings Re-Injection, Cementing, Pressure Test, Formation Fracturing andAcidising operations.

Rig Safe Trailer mounted, Dieseldriven Power 600 hp Flow up to 10 bpm Pressure up to 15,000 psi

Pipeline Testing & Pigging For the application of filling a pipeline for pressure testing and/orpigging, we implement low pressure (35 bar / 500 psi) high flowcentrifugal pumps driven by Diesel engines, or electric motors forsafe area or hazardous area operation.

Zone 2 ATEX Multistage Centfugal, Diesel Drive Power 350 hp (262 kW) Flow up to 3,000 gpm Pressure up to 435 psi

Zone 2 ATEX Multistage Centrifugal, Diesel Drive 30 Foot container Power 600 hp (400 kW) Flow up to 2,060 gpm (7.8 m3/hr) Noise Level 83 dBa Pressures up to 580 psi (40 bar)

Zone 1 ATEX Scale squeezeElectric Drive Power 100 to 300 hp Flow 6 bpm Pressure up to 55,000 psi

Zone 2 ATEX Scale Squeeze Diesel / Hydrualic Drive Power 100 to 330 hp Flow up to 6 bpm Pressure up to 55,000 psi

Well Stimulation Activities &Pipeline Pressure Testing Many of the jobs that come under theWell Stimulation banner require theuse of higher pressures with lowerflows, necessitating the use of adifferent kind of pump. Often it is the technically advanced Hammelmannpump that is employed. These pumpsalso lend themselves to PipelinePressure testing as well as ScaleSqueeze, Coiled Tubing, Acidising andMethanol Injection.

tel +44 (0) 1905 759090 www.calderltd.com

Well Service Pump UnitsINNOVATION THROUGH EXPERIENCE

I N N O V A T I O N T H R O U G H E X P E R I E N C E

www.calder.co.uk www.calder.co.uk

Well and Pipeline Services Calder Limited design and build HighPressure pump packages for a widerange of industries including Oil andGas Exploration and Production andhas been doing so since 1981. Withinthe Oil & Gas business we build a widevariety of pump units for what can begrouped together as ‘Well and PipelineServices’.

For each application a suitable pump ischosen; be it a Reciprocating PlungerPump or Centrifugal. Reciprocatingplunger pumps range from traditionalhorizontal well service pumps to theadvanced vertical design of theHammelmann. Pumps can be mated toa variety of drives, e.g. electric, diesel,or hydraulic combinations.

Pump Control systems can beelaborate or straightforward; from aVariable Speed Drive System, remotelycontrolled by a PLC for use in a Zone 1hazardous environment, to thesimplicity of a start-and-stop button.Diesel engine drive pumps for Zone 2hazardous areas are built with semi-automatic drive, hydraulic drive ordirect drive.

Typical Applications & Fluids » Drilling Cuttings Injection » Slurry » Cementing » Pressure Testing » Fracturing » Well Stimulation » Acidising » Coiled Tubing » Scale Squeeze » Methanol Injection » Pipeline Filling » Pipeline Pressure Testing » Power Fluid » Water Injection

Service Level Once we have installed andcommissioned the system, we offerservice contracts that give peace ofmind to the most critical of processes.

Skid and Container UnitSound Proofing Pump Units can be supplied on a skidwith or without a stainless steel soundattenuation enclose, inside a crashframe or mounted inside a container oronto a truck/trailer, again with soundattenuation if desired. When partiallyor fully containerised, the machines areafforded a high level of protectionfrom transport collisions and from theweather. All major components areeasily removable as they are skidmounted within the container. For landbased applications, the pump units canbe truck mounted.

Zone 2 touch screen control andlogging control system with USBconnection for download of data.

Performance RangePower 3 kW to 2,000 kWPressure 50 bar (700psi)

to 4,000 bar(58,000psi)

Flow Rate up to 3,000 m3/hrCalder Ltd

Fax: +44 (0)1905 723904Tel: +44 (0)1905 723255

Email: pumps@calder.co.uk

Please quote Reference Number 0011

Well Service Pump Units

Well Service & Hot Oil Mobile Pump Unit for generalonshore well service applicationsand Hot Oil service in a Zone 2Hazardous Environment.

Calder LtdPrescott DriveWarndonWorcesterWR4 9NEUnited Kingdom

web : www.calderltd.com email : sales@calder.co.uk tel : +44 (0) 1905 759090 fax : +44 (0) 1905 759091

Calder Ltd reserve the right to alter specifications and data to incorporate improvements in design.