well service equipment - well service equipment_zyon.pdf · engine ddc s60 mtu 12v2000 mtu 12v2000...

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Page 1: Well Service Equipment - Well service equipment_Zyon.pdf · engine ddc s60 mtu 12v2000 mtu 12v2000 / mtu 16v2000 transmission allison 4700 ofs allison s8610 ofs allison s8610 o fs

We

ll S

erv

ice

Eq

uip

me

nt

Page 2: Well Service Equipment - Well service equipment_Zyon.pdf · engine ddc s60 mtu 12v2000 mtu 12v2000 / mtu 16v2000 transmission allison 4700 ofs allison s8610 ofs allison s8610 o fs

Coile

d T

ubin

g F

leet

29/3

0

Pio

neering I

nte

lligent

CT

U f

or

Custo

mer

Needs

Com

petitive &

custo

miz

ed C

TU

pro

posal

Full

range o

f w

ell

contr

ol equip

ment

Com

ple

te s

et

of

CT

U t

ools

Relia

ble

data

acquis

itio

n s

oft

ware

and s

imula

tion a

naly

sis

so

ftw

are

Page 3: Well Service Equipment - Well service equipment_Zyon.pdf · engine ddc s60 mtu 12v2000 mtu 12v2000 / mtu 16v2000 transmission allison 4700 ofs allison s8610 ofs allison s8610 o fs

Tru

ck M

ounte

d C

oile

d T

ubin

g U

nit

Tra

iler

Mounte

d C

oile

d T

ubin

g U

nit

Skid

Mounte

d C

oile

d T

ubin

g U

nit

Model

LG

EC

450

LG

EC

360

LG

EC

270

LG

EC

180

Chassis

Pow

er

Sourc

e

Chassis

Engin

e

Tubin

g R

eel M

odel

LG

GE

T 1

48-8

0-7

8LG

GE

T 1

48-8

0-7

8LG

GE

T 1

20-7

2-7

8LG

GE

T 1

10-7

2-7

8

Tubin

g R

eel C

apacity

Inje

cto

r M

odel

ZR

ET-1

00K

ZR

ET-8

0K

ZR

ET-6

0K

ZR

ET-4

0K

Continuous P

ulli

ng C

apacity

Continuous S

nubbin

g C

apacity

Well

Contr

ol E

quip

ment

4.0

6"

/ 5.1

2"

3.0

6"

/ 4.0

6"

3.0

6"

2.5

6"

/ 3.0

6"

Model

LG

ET

630

LG

ET

450

LG

ET

360

LG

ET

270

LG

ET

180

Pow

er

Sourc

e

Tra

cto

r E

ngin

e/D

eck P

ow

er

Pack

Tubin

g R

eel M

odel

LG

GE

T 1

75-1

05-9

8LG

GE

T 1

50-7

8-7

8LG

GE

T 1

50-7

8-7

8LG

GE

T 1

20-7

2-7

8LG

GE

T 1

10-7

2-7

8

Tubin

g R

eel C

apacity

Inje

ctor

Model

ZR

ET-1

40K

ZR

ET-1

00K

ZR

ET-8

0K

ZR

ET-6

0K

ZR

ET-4

0K

Contin

uous

Pulli

ng C

apaci

ty

Continuous S

nubbin

g C

apacity

Well

Contr

ol E

quip

ment

5.1

2"

4.0

6"

/ 5.1

2"

3.0

6"

/ 4.0

6"

3.0

6"

2.5

6"

/ 3.0

6"

N/A

Model

LG

EQ

630

LG

EQ

450

LG

EQ

360

LG

EQ

270

LG

EQ

180

Type

Tubin

g R

eel M

odel

LG

GE

T 1

68-9

5-7

0LG

GE

T 1

10-7

2-7

0

Tubin

g R

eel C

apacity

Inje

cto

r M

odel

ZR

ET-1

40K

ZR

ET-1

00K

ZR

ET-8

0K

ZR

ET-6

0K

ZR

ET-4

0K

Continuous P

ulli

ng C

apacity

Continuous S

nubbin

g C

apacity

Well

Contr

ol E

quip

ment

5.1

2"

4.0

6"

/ 5.1

2"

3.0

6"

/ 4.0

6"

3.0

6"

2.5

6"

/ 3.0

6"

31/3

2

Page 4: Well Service Equipment - Well service equipment_Zyon.pdf · engine ddc s60 mtu 12v2000 mtu 12v2000 / mtu 16v2000 transmission allison 4700 ofs allison s8610 ofs allison s8610 o fs

Inte

lligent

CT

U in C

anada

Inte

lligent

Coile

d T

ubin

g U

nit

Contr

ols

are

inte

gra

ted o

n a

handle

to r

ealiz

e inte

lligen

t opera

tion o

f in

jecto

r and t

ubin

g r

eel, low

ering s

kill

req

uirem

ents

for

opera

tors

.

Dry

-type c

ontr

ol cabin

perm

its f

ew

er

hydra

ulic

com

ponents

, im

pro

vin

g t

he c

onvenie

nce in r

epairin

g.

Inte

lligent

trouble

shooting in c

ase o

f tu

bin

g s

lippage a

nd inje

cto

r ala

rmin

g &

abnorm

al shutd

ow

n im

pro

ves s

afe

ty d

uring o

pera

tion.

33/3

4

Model

LG

ET

630

Tubin

g R

eel M

odel

LG

GE

T 1

75-1

05-9

8

Tubin

g R

eel C

apacity

Inje

cto

r M

odel

ZR

ET-1

40K

Continuous P

ulli

ng C

apacity

Continuous S

nubbin

g C

apacity

Well

Contr

ol E

quip

ment

5.1

2"

Page 5: Well Service Equipment - Well service equipment_Zyon.pdf · engine ddc s60 mtu 12v2000 mtu 12v2000 / mtu 16v2000 transmission allison 4700 ofs allison s8610 ofs allison s8610 o fs

Dual hydra

ulic

pis

ton m

oto

r in

put

with v

ariable

dis

pla

cem

ent

Hydra

ulic

pis

ton m

oto

rs o

utp

ut

pre

ssure

equal ensuring s

table

chain

opera

tion

Auto

matic m

oto

r bra

ke f

or

safe

opera

tion

Quic

k-t

o-c

hange g

ripper

blo

cks

Specia

lly d

esig

ned s

kate

s t

o e

nsure

sta

ble

chain

tensio

n

Coile

d T

ubin

g I

nje

cto

r

Model

ZR

ET-1

0K

ZR

ET-2

0K

ZR

ET-4

0K

ZR

ET-6

0K

ZR

ET-8

0K

ZR

ET-1

00K

ZR

ET-1

20K

ZR

ET-1

40K

ZR

ET-1

60K

ZR

ET-2

00K

Inte

rmitte

nt P

ulli

ng C

apacity

//

23,0

00 k

g32,0

00 k

g40,0

00 k

g50,0

00 k

g59,0

00kg

67,0

00 k

g77,5

00 k

g95,0

00 k

g

50,0

00 lb

70,0

00 lb

90,0

00 lb

110,0

00 lb

130,0

00 lb

150,0

00 lb

171,0

00 lb

210,0

00 lb

Continuous P

ulli

ng C

apacity

4,5

00 k

g9,0

00 k

g18,0

00 k

g27,0

00 k

g36,0

00 k

g45,0

00 k

g54,4

00 k

g63,5

00 k

g72,5

00 k

g90,0

00 k

g

10,0

00 lb

20,0

00 lb

40,0

00 lb

60,0

00 lb

80,0

00 lb

100,0

00 lb

120,0

00 lb

140,0

00 lb

160,0

00 lb

200,0

00 lb

Continuous S

nubbin

g

Capacity

/

4,5

00 k

g9,0

00 k

g13,6

00 k

g18,0

00 k

g22,6

00 k

g27,0

00 k

g27,0

00 k

g27,0

00 k

g27,0

00 k

g

10,0

00 lb

20,0

00 lb

30,0

00 lb

40,0

00 lb

50,0

00 lb

60,0

00

lb

60,0

00 lb

60,0

00 lb

60,0

00 lb

Dis

pla

cem

ent

//

67 m

/min

62 m

/min

58 m

/min

52 m

/min

48 m

/min

42.5

m/m

in39.5

m/m

in33.5

m/m

in

220 f

t/m

in205 f

t/m

in190 f

t/m

in170 f

t/m

in158 f

t/m

in140 f

t/m

in130 f

t/m

in110 f

t/m

in

Dis

pla

cem

ent

39.6

m/m

in54 .

5 m

/min

23 m

/min

23 m

/min

23 m

/min

17.5

m/m

in17.5

m/m

in17.5

m/m

in15 m

/min

12 m

/min

130 f

t/m

in179 f

t/m

in75 f

t/m

in75 f

t/m

in75 f

t/m

in58 f

t/m

in5

8 f

t/m

in58 f

t/m

in50 f

t/m

in40 f

t/m

in

Tubin

g S

ize

1/2

"~3/4

"3/4

"~1 1

/2"

1"~

2 3

/8"

1"~

2 3

/8"

1 1

/4"~

3 1

/2"

1 1

/2"~

3 1

/2"

1 1

/2"~

3 1

/2"

2"~

4 1

/2"

2"~

4 1

/2"

2"~

4 1

/2"

Ultra

-low

Speed C

ontr

ol

0.5

m/m

in0.5

m/m

in0.2

m/m

in0.2

m/m

in0.0

6 m

/min

0.0

6 m

/min

0.0

6 m

/min

0.0

2 m

/min

0.0

2 m

/min

0.0

2 m

/min

19.3

in/m

in19.3

in/m

in7.9

in/m

in7.9

in/m

in2.3

in/m

in2.3

in/m

in2.3

in/m

in0.8

in/m

in0.8

in/m

in0.8

in/m

in

1,1

00 k

g2,3

00 k

g2,6

50 k

g3,9

50 k

g4,8

50 k

g4,9

00 k

g6,0

00 k

g7,3

00 k

g7,5

00 k

g8,0

00 k

g

2,4

25 lb

5,0

70 lb

5,8

50 lb

8,7

00 lb

10,6

90 lb

10,8

00 lb

13,2

00 lb

16,0

90 lb

16,5

30 lb

17,6

00 lb

The d

ow

nhole

tools

cover

full

range o

f C

T o

pera

tions a

nd a

re a

vaila

ble

to b

e c

usto

miz

ed.

We c

reate

d a

world r

ecord

of

the s

hort

est

moto

rhead a

ssem

bly

.

Our

dow

nhole

tools

inclu

de c

onnecto

rs,

contr

ol valv

es,

dis

connects

, m

oto

rhead a

ssem

bly

, w

ash t

ools

, ja

rs a

nd

mill

ing t

ools

.

Coile

d T

ubin

g D

ow

nhole

Tools

35/3

6

Page 6: Well Service Equipment - Well service equipment_Zyon.pdf · engine ddc s60 mtu 12v2000 mtu 12v2000 / mtu 16v2000 transmission allison 4700 ofs allison s8610 ofs allison s8610 o fs

Nitro

gen P

um

per

37/3

8

Full

Series

Hig

h P

erf

orm

ance

Sta

te-o

f-th

e-a

rt a

uto

matic c

ontr

ol syste

m (

4th

relia

bili

ty a

nd c

om

patibili

ty

Modula

r M

anufa

ctu

ring

Faste

r, e

asie

r and c

ost-

effective insta

llation o

f equip

ment

Safe

and R

elia

ble

, C

reating V

alu

es f

or

Custo

mers

Nitro

gen P

um

per

in M

iddle

East

Nitro

gen P

um

per

in N

igeria

Nitro

gen P

um

per

in S

iberia

Nitro

gen P

um

per

in A

merica

Page 7: Well Service Equipment - Well service equipment_Zyon.pdf · engine ddc s60 mtu 12v2000 mtu 12v2000 / mtu 16v2000 transmission allison 4700 ofs allison s8610 ofs allison s8610 o fs

Model

400K

800K

1000K

Carr

ier

T

ruck /

Tra

iler

/ S

kid

Chassis

B

EN

Z /

MA

N /

VO

LV

O /

BE

IBE

N

Engin

e

DD

C S

60

MT

U 1

2V

2000

MT

U 1

2V

2000 /

MT

U 1

6V

2000

Tra

nsm

issio

n

ALLIS

ON

4700 O

FS

ALLIS

ON

S8610 O

FS

ALLIS

ON

S8610 O

FS

/ A

LLIS

ON

S9806 O

FS

LN

2 P

um

p

Vaporizer

LN

2 T

ank

2,0

00 g

al (7

.5 m

31,0

00 g

al (3

.5 m

31,0

00 g

al (3

.5 m

3

400K

SC

FH

(11,3

00 m

3645K

SC

FH

(18,3

00 m

3675K

SC

FH

(19,1

00 m

31000K

SC

FH

(28,3

00 m

3675K

SC

FH

(19,1

00 m

3

Dis

charg

e T

em

pera

ture

15

~21

(59~

70

Optional

Contr

ol C

abin

/ L

N2 T

ank

Model

90K

180K

360K

Carr

ier

T

ruck /

Tra

iler

/ S

kid

Chassis

B

EN

Z /

MA

N /

VO

LV

O /

WE

ST

ER

N S

TA

R /

BE

IBE

N

Engin

e

CA

T C

9D

DC

S60 /

CA

T C

15

MT

U 1

2V

2000

LN

2 P

um

p

Vaporizer

90K

Heat-

recovery

Vaporizer

180K

Heat-

recovery

Vaporizer

360K

Hea

t-re

covery

Vaporizer

LN

2 T

ank

2,0

00 g

al (7

.5 m

33

2,0

00 g

al (7

.5 m

33

2,0

00 g

al (7

.5 m

3

90K

SC

FH

(2,5

49 m

3180K

SC

FH

(5,0

97 m

3360K

SC

FH

(10,1

94 m

3

Dis

charg

e T

em

pera

ture

15

~21

(59~

70

Optional

Contr

ol C

abin

/ L

N2 T

ank

Carr

ier

T

ruck /

Tra

iler

Chassis

B

EN

Z /

MA

N /

VO

LV

O /

BE

IBE

N

Syste

mLN

2 P

um

pin

g S

yste

m

Acid

izin

g P

um

pin

g S

yste

m

Engin

e

DD

C S

60

DD

C S

60

Tra

nsm

issio

n

/A

LLIS

ON

4700 O

FS

Plu

nger

Pum

p

JR

600S

Vaporizer

180K

Heat-

recovery

Vaporizer

/

180K

SC

FH

(5,0

97 m

3248 g

pm

(0.9

4 m

3

Dis

charg

e T

em

pera

ture

15

~21

(59~

70

Optional

Contr

ol C

abin

/ L

N2 T

ank /

Dis

pla

cem

ent Tank

Direct

Fired N

itro

gen P

um

per

Heat

Recovery

Nitro

gen P

um

per

CO

MB

O

39/4

0

Model

DE

F 6

00

DE

F 9

00

DE

F 1

200

DE

F 1

500

DE

F 1

800

Dis

charg

e R

ate

21,2

00 S

CF

H

(600 N

m3

31,8

00 S

CF

H

(900 N

m3

42,4

00 S

CF

H

(1,2

00 N

m3

52,9

00 S

CF

H

(1,5

00 N

m3

63,6

00 S

CF

H

(1,8

00 N

m3

N2 P

ressure

145~

7,2

50 p

si (1

~

N2 P

urity

95%

(90

~

Drive

Die

sel E

ngin

e /

Gas E

ngin

e /

Ele

ctr

ic M

oto

r

Carr

ier

S

kid

Tra

iler

Effective V

olu

me

1,0

00 g

al (3

.5 m

33

3

/ 4,0

00 g

al (1

5 m

33

34,5

00 g

al (1

7 m

33

3

7,0

00 g

al (2

6 m

33

Rate

d W

ork

ing P

ressure

Nitro

gen G

enera

tor

LN

2 T

anker

mem

bra

ne life.

for

the jobs in v

arious c

onditio

ns.

The a

dvanced h

orizonta

l opposed m

ulti-sta

ge c

om

pre

ssor

and a

naly

sis

on p

uls

ation a

nd t

ors

ional vib

ration o

ffer

ste

ady r

unnin

g,

relia

ble

boosting a

nd longer

continuous o

pera

ting t

ime.

NG

S a

uto

matic m

onitoring s

yste

m is c

apable

of

monitoring a

nd a

na

lyzin

g t

he w

ork

ing d

ata

in r

eal tim

e,

carr

yin

g o

ut

auto

matic

dia

gnosis

and o

ffering t

he f

unction o

f one-k

ey t

rouble

rem

oval.

Page 8: Well Service Equipment - Well service equipment_Zyon.pdf · engine ddc s60 mtu 12v2000 mtu 12v2000 / mtu 16v2000 transmission allison 4700 ofs allison s8610 ofs allison s8610 o fs

Rem

ote

Co

ntr

ol C

en

ter

Rem

ote

Dia

gn

osis

Ce

nte

r

Rem

ote

Com

mand &

Decis

ion-m

akin

g S

yste

m

Audio

Vid

eo

Data

Com

mand C

ente

r

Port

able

Term

inal

Opera

tion S

ite

3G

or

4G

or

sate

llite

com

munic

ation a

chie

ves g

lobal 4A

data

mo

nitor

of

opera

tion s

ite.

Com

pre

hensiv

e C

usto

miz

ed

Soft

ware

Solu

tion P

rovid

er

53/5

4

Equip

ment’s P

ers

onal M

anager—

Equip

ment

Main

tenance M

anagem

ent

Syste

m

Page 9: Well Service Equipment - Well service equipment_Zyon.pdf · engine ddc s60 mtu 12v2000 mtu 12v2000 / mtu 16v2000 transmission allison 4700 ofs allison s8610 ofs allison s8610 o fs

Tra

ck a

nd p

redic

t th

e f

atigue life c

onsum

ption o

f C

T d

uring

opera

tions

Sim

ula

te &

analy

ze t

he s

ensitiv

e p

ara

mete

rs s

uch a

s t

ubin

g

siz

e,

mate

rials

, pre

ssure

, w

eld

and e

rosio

ns

Support

real-tim

e a

nd h

isto

rical jo

b a

naly

sis

Real-tim

e m

onitoring o

f tu

bin

g s

trength

Dete

rmin

e t

he f

orc

es &

str

esses a

long t

he length

of

the C

T

Dete

rmin

e h

ow

much w

eig

ht

on b

it &

pull

forc

e c

an b

e a

pplie

d

Calc

ula

te h

ow

far

CT

can b

e p

ushed in a

horizonta

l w

ell

Dete

rmin

e t

he s

afe

work

ing lim

its f

or

a s

trin

g w

ithin

the w

ell

Analy

ze t

he h

ydra

ulic

s s

ensitiv

e p

ara

mete

rs &

calc

ula

te t

he p

art

icle

s

sett

ling v

elo

city

Sta

ge h

ydra

ulic

s c

alc

ula

tion

CT

life–

Coile

d T

ubin

g F

atigue L

ife P

redic

tion M

odule

CT

pro

ject –

Coile

d T

ubin

g E

ngin

eering S

imula

tion M

odule

TA

S is a

coile

d tubin

g s

imula

tion a

naly

sis

and e

ngin

eering s

oftw

are

develo

ped b

y u

s independently b

ase

d o

n the C

T o

pera

tion p

rocesses a

nd featu

res.

It a

naly

zes a

nd p

redic

ts t

he a

ccum

ula

ted s

tress,

fatigue life c

on

sum

ption a

nd t

he p

ressure

gra

die

nt

of

the C

T a

nd d

ow

nhole

tools

during in-h

ole

and o

ut-

hole

pro

cesses,

help

ing t

he e

ngin

eers

conduct

engin

eering a

nd

ris

k e

valu

ation.

Equip

ment

Main

tenance M

anagem

ent

Syste

m

Equip

ment

Info

rmation M

anagem

ent

File

Managem

ent

Equip

ment

Data

Log

Spare

s M

anagem

ent

Report

Manag

em

ent

Syste

m M

anagem

ent

Main

tenance

Equip

ment

Pro

cure

ment

Equip

ment

Main

tenance

Equip

ment

Main

tenance M

anagem

ent

Spare

s I

nvento

ry M

anagem

ent

Job O

rder

Managem

ent

record

and h

andover

record

.

Achie

ve t

he c

om

ple

te m

anagem

ent

of

the d

eta

iled e

quip

ment

info

rmation b

y r

ecord

ing t

he e

quip

ment

cate

gory

table

,

equip

ment

data

log a

nd g

enera

l dra

win

g.

Lin

k w

ith t

he e

quip

ment

opera

tion r

ecord

, achie

vin

g t

he c

entr

aliz

ed m

anagem

ent

and q

uic

k inquiry o

f all

the info

rmation

during t

he e

quip

ment

serv

ice c

ycle

.

Equip

ment

File

Spare

s F

ile

Repair R

eport

Assig

nm

ent

Sheet

Facili

ty,

Work

shop &

Team

Logic

al E

quip

ment

Physic

al E

quip

ment

Com

ponents

Purc

hased S

pare

s

Pro

cure

ment

Ord

er

Pro

cure

ment

Record

Spare

s O

utb

ound

Spare

s I

nvento

ry

Rem

indin

g

Equip

ment

Fault R

ate

Spare

s C

onsum

ption

Repair P

ers

onnel

Perf

orm

ance

Equip

ment

Repair C

ost

Org

aniz

ation

Depart

ment,

Pers

onnel

& R

ole

Auth

ority

Contr

ol

Syste

m L

og

Bre

akdow

n R

epair

Repair J

ob O

rder

Basic

Info

rmation

Repair O

uts

ourc

ing

Repair T

ime

Pre

ventive R

epair

Equip

ment

Pro

cure

ment

Serv

ice P

rocure

ment

Spare

s P

rocure

ment

Pro

vid

e c

usto

miz

ed m

ain

tenance p

lan.

Lin

k t

he e

quip

ment

data

log,

opera

tion r

ecord

and m

ain

tena

nce s

tandard

auto

matically

and a

chie

ve t

he a

uto

matic

main

tenance r

em

indin

g.

Manage t

he m

ain

tenance ite

ms e

ffectively

in r

eal-tim

e w

ithin

the e

quip

ment

serv

ice c

ycle

to low

er

the e

quip

ment

fault

rate

and incid

ent

rate

.

Warn

on t

he s

pare

s invento

ry c

onditio

n a

nd a

chie

ve t

he a

uto

matic lin

kage o

f pro

cure

ment,

invento

ry a

nd c

onsum

ption

thro

ugh t

he info

rmation s

yste

m.

Rem

ind t

he o

pera

tors

of

the inappro

priate

spare

s invento

ry t

o e

nhance t

he s

pare

s m

anagem

ent.

Cre

ate

a job o

rder

for

each m

ain

tenance f

or

the c

onvenie

nt

man

agem

ent

and t

rackin

g u

ntil arc

hiv

ing.

55/5

6

Page 10: Well Service Equipment - Well service equipment_Zyon.pdf · engine ddc s60 mtu 12v2000 mtu 12v2000 / mtu 16v2000 transmission allison 4700 ofs allison s8610 ofs allison s8610 o fs

Help

Custo

mers

Cre

ate

Pro

fessio

nal Team

s f

or

Equip

ment

Use

Tale

nt T

rain

ing

Cem

enting U

nit S

imula

tor

Fra

c S

pre

ad S

imula

tor

CT

U S

imula

tor

Nitro

gen P

um

per

Sim

ula

tor

59/6

0