weller technology co., limited · surface finishing: hal lead-free, enig (2u” based ipc-4552),...
TRANSCRIPT
![Page 1: Weller Technology Co., Limited · Surface Finishing: HAL Lead-Free, ENIG (2u” Based IPC-4552), Immersion Ag, Flash Gold, Gold Finger, OSP, Entek, Carbon Ink, Peelable Mask](https://reader031.vdocument.in/reader031/viewer/2022012001/608d7fb04d0e535c0c75241f/html5/thumbnails/1.jpg)
Confidential | Copyright © WellerPCB · All Rights Reserved
Weller Technology Co., Limited
PRESENTATION
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Confidential | Copyright © WellerPCB · All Rights Reserved
Contents
● Company Profile
● Business Introduction —— PCB Assembly
● Business Introduction —— PCB Fabrication
● Business Introduction —— Components Sourcing
● Business Introduction —— Mold Injection Service
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Confidential | Copyright © WellerPCB · All Rights Reserved
Who We Are?
Located in Shenzhen, China
15+ Year's Experience and Knowledge in PCB Manufacturing
6+ Year's Experience in PCB Assembly Field with 4 SMT Lines and 200 People
Direct Manufacturing Service Not A Broker.
Have Been Working with European and American Customers Since 2003
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Confidential | Copyright © WellerPCB · All Rights Reserved
What We Do?
PCB Fabrication (2-50 Layers, Prototype to Mass Volume)
PCB Assembly (BGA and QFN Assembly, Fine Pitch Components Insertion)
Components Sourcing (Cost Down by BOM Optimizing and 100% Original Brand)
Mold Injection (Plastic Injection Molding, Metal Stamping Service)
Combined Strength, Turnkey Solution
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Confidential | Copyright © WellerPCB · All Rights Reserved
Who Working With Us?
Cooperation Partners
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Confidential | Copyright © WellerPCB · All Rights Reserved
Business Introduction
PCB Assembly
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Assembly
SMT And Through-Hole Assembly
Fine Pitch Component Insertion
Lead-Free Assembly
BGA And QFN Assembly
One-Stop PCB Assembly
BGA X-Ray Inspection
Prototype PCB Assembly
Automated Optical Inspection
PCB Assembly In Low Volumes
PCB Testing For Functionality
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Assembly
Completely Auto-Assembly Process
Auto-PCB Feeder Auto-solder Paste Printer High Speed SMT Universal SMT Machine Lead Free Reflow Soldering AOI Inspection
Inspection Station
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Assembly
Crucial Equipment of PCB Assembly
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Assembly
Crucial Equipment of PCB Assembly
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Assembly
Lead Free Re-Flow Soldering Process
B A
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Assembly
Crucial Inspect Instruments
Automatic Optical Inspection Automated X-Ray Inspection
First Article Inspection Instrument
ALL IN HOUSE
BGA Repair Machine
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PCB Assembly
DIP Assembly Line
DIP Assembly Line A DIP Assembly Line B DIP Assembly Line C
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Assembly
SMT Assembly Capability
No. Item Capability1 Board Size 2"*4"-18"*20"
2 Board Thickness 0.5-4.0mm or Less
3 SMT Component Size 1.0*0.5mm-74*74mm
4 Component Qty. Up to 6500 SMD/Board
5 IC Pitch 0.3mm (12mil )
6 BGA /CSP Pitch 0.35mm
SMT/PTH/Boxbuild
Single/Double Sides Reflow
8 Glue Yes
9 Nitrogen Reflow/Wave Yes
10 Process Clean/No Clean/Lead Free
11 Baking Oven Yes
Board Complexity7
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Assembly
Products Index (1)
Net Sever Application Industrial Control Application RF Application
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Assembly
Products Index (2)
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Confidential | Copyright © WellerPCB · All Rights Reserved
Business Introduction
PCB Fabrication
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication Capability
Item 2017 2018 2019 2020Layer 36 50 60 60
Max. Board Size 34"*24" 40"*24" 45"*24" 48"*24"
Max. Board Thickness 315mil 354mil 394mil 472mi
Min. Board Thickness 15.7mil 15.7mil 15.7mil 15.7mil
Min. Core Thickness 3mil 3mil 3mil 3mil
Max. Copper Thickness Inner Layer: 6OZ Inner Layer: 8OZ Inner Layer:10OZ Inner Layer: 12OZ
Inner Layer: 6OZ Inner Layer: 8OZ Inner Layer:10OZ Inner Layer: 12OZ
3mil/3mil 2.5mil/2.5mil 2.0mil/2.0mil 1.0mil/1.0mil
Min CNC Drilling Size 6mil 4mil 4mil 4mil
Min Laser Drilling Size 4mil 3mil 3mil 3mil
Aspect Ratio 15:01 18:01 20:01 20:01
Impedance Tolerance
control
±5% ±5% ±5% ±5%
HDI Ability 3+N+3 4+N+4 5+N+5 6+N+6
Heat Sink Mass Production Mass Production Mass Production Mass Production
Rigid-Flex Mass Production Mass Production Mass Production Mass Production
Embedded Capacitance Mass Production Mass Production Mass Production Mass Production
Embedded Resistance Mass Production Mass Production Mass Production Mass Production
IC Substrate Prototye Mass Production Mass Production Mass Production
Min Line Width/Space
R&D Roadmap
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PCB Fabrication
Volume Capability
Heavy Copper: 3, 4, 5, 6 OZ (All Layers)
HDI: Laser/Mechanical Drill
High Layer Count: 1-50L
Backplane
SBU PCB Board
Hybrid Material (Rogers+FR4)
Special Technology PCBs [Silver Filling, Heat Sink (Copper and Aluminum Base), Resin ( Conductive/Non-Conductive) Filling, HF PCB, RF
PCB (PTFE, Rogers, Nelco, Getek, Ceramic) ]
Leading Edge Technology
50 Layers PCB
Embedded Resistance PCB
Embedded Capacitance & Resistance PCB
IC Substrate PCB
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PCB Fabrication
HDI Capability Track Width/Space: 3/3mil
Aspect Ratio: 1:1
HDI Steps: 3 + N + 3
(Incl. Stack Via Hole And Cross Via Hole)
Mechanical Drill
Mechanical Back Drilling
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Normal Capability Features Layers: 1-50
PCB Thickness: 15.7mil to 394mil
Copper Thickness: 1/3OZ to 6OZ, The Copper Foil
Material: FR4, Rogers 4350B, 4350C, 6003, Alron, Getek, Plyclad 370HR, MEGTRON 6, ISOLA,
Nelco (N4103-13), Hitachi, Matsushita, Aluminum Base, Copper Base
Surface Finishing: HAL Lead-Free, ENIG (2u” Based IPC-4552), Immersion Ag, Flash Gold, Gold Finger, OSP, Entek, Carbon Ink,
Peelable Mask
Solder Mask Color: Green, Red, Yellow, Blue, Black, White, Matte Finishing; Raw Material Brand: Taiyo PSR4000
Silkscreen Color: Black, Yellow, White; Raw Material Brand: Taiyo PSR4000
Outline and Profile: Routing, Punching, V-Cut, Edge-Plated,
Single Ended Impedance (+/-5%) and Differential Impedance Control (+/-8%)
HDI with Laser Drilling, Stack-Via Holes
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Crucial Production Equipment 1
Genesis 2000 Station Impedance Tester Pre-cleaning Dry Film X-Ray Drilling
Machine
Universal Electrical Test S.E.S. Line Schmid PCB Router Machines PCB Roller Coating
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PCB Fabrication
Crucial Production Equipment 2
Auto PTH Line PCB Roller Coating Precleaning Solder
Mask
Post Etch Punch
PCB Copper Plating PCB Routing Machine Exposure Workroom Immersion Gold Process
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PCB Fabrication
Crucial Production Equipment 3
Flying Probe Test Laminate Pressing PCB Drilling Process Oxide Replacement
Laminator Dry Film Exposure ILS Bacher Dry Film Exposure PCB Mylar Remover
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Crucial Production Equipment 4
Developer Solder Deburring Machine Developer Dry Film D.E.S.Line Schmid
CO2 Laser Drilling Auto V-cut Machine Automatic Filling A.O.I. Machines
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Production Key Equipment For HDI PCB Board 1
Class 1000 Clean Room with Auto Alignment Exposure Units and LDI
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Production Key Equipment For HDI PCB Board 2
Automatic Lay Up and High Capacity Lamination Press with Auto-Loading
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Production Key Equipment For HDI PCB Board 3
New Generation Of CO² Laser Drilling Machines
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Production Key Equipment For HDI PCB Board 4
Good HDI Cu Plating Solution With Horizontal Copper Plating Line Plus Vertical Continuous Plating Line
Horizontal Cu Plating Line In Processing VCP Line
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Build-Ups For HDI PCB Board
All The Structure As Above Are Available For Mass Production
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PCB Fabrication
Products Index (1)
Confidential | Copyright © WellerPCB · All rights reserved
3M-
Cply
Embeded Capacitance PCB
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Products Index (2)
Rigid-Flex PCB
6L(Rigid)+ 2L(Flex)ENIG: IPC-4552
Thickness: 1.6mm
Material: ISOLA IS410
Hole Copper: 25um
FLEX
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Products Index (3)
L18 Line Card With Buried Holes
24L
ENIG
Thickness: 3.4mm
Core Thickness: 2mil
Hole Size: 12mil
Hole Copper: 25um Buried Via
Copper: 25um
Buried Vias by Machine: L3-L4;
L7-L8;L13-L14;L17-L18 Line
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Products Index (4)
Heavy Copper PCB Board
12L
ENIG: IPC-4552
Thickness: 3.2mm
Material: IT180
Hole Copper: 30-80um
Circuit Copper:
3OZ (All Layers)
4OZ (All Layers)
5OZ (All Layers)
6OZ (All Layers)
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Products Index (5)
Heavy Copper PCB Board
12L
ENIG: IPC-4552
Thickness: 1.80mm
Material: IT180A
Hole Copper: 1.18-3.15um
Circuit Copper:
3OZ (All Layers)
4OZ (All Layers)
5OZ (All Layers)
6OZ (All Layers)
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Products Index (6)
Heavy Copper PCB Board
10L
ENIG-IPC4552
Thickness: 98.8mil
Material: IT180
Copper :
4OZ (Inner)
2.6OZ (Outer)
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PCB Fabrication
Products Index (7)
Backplane PCB Board
26L
ENIG-IPC4552
Thickness: 4.8mm
Material: High Tg 170
Hole Copper: 25um
Characteristic/Difference Impedance Control: +/-10%
Customer: Nortel Networks
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication Products Index (8)
Backplane PCB Board
32L
ENIG
Thickness: 5.8mm
Material: Tg170
Size: 470*875(mm*mm)
Hole Copper: 25um
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Products Index (9)
HDI PCB Board
14L
ENIG
Thickness: 126.0mil
Material: IT180A
Hole Copper: 25um
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Products Index (10)
HDI PCB Board 2+8+2
Laser Drill
Copper Plating
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Products Index (11)
HDI PCB Board
12L
ENIG: IPC-4552
Thickness: 63.0mil
Material: S1000
Hole Copper: 25um
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Products Index (12)
Mechanical Blind Holes Resin Filling
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Products Index (13)
Gold Finger PCB
6L
Thickness: 1.6mm
ENIG: 2u” + Hard Gold on Gold Finger
30u”
Special Process:
Gold Finger Beveling the Board in Panel
Internal Bevel Process
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Products Index (14)
Layers: 12
thickness: 5mm
Surface: Immersion Gold
Min. Hole: 0.5mm
Max. Aspect Ratio: 10:1
IC Test PCB
Board
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Confidential | Copyright © WellerPCB · All Rights Reserved
PCB Fabrication
Products Index (15)
Rogers/FR4 Hybrid PCB Board Layer Stackup Micro-Section
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Confidential | Copyright © WellerPCB · All Rights Reserved
Business Introduction
Components Sourcing
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Components Sourcing
Components Sourcing Service:
Customized supply chain programs that can streamline your manufacturing, and can provide
30% - 50% cost savings.
Components Sourcing Service
Active
Components
Passive
Components
Odd
Components
Connectors
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Components Sourcing
Reference Strategic Components Suppliers
Exactly More Than Above
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Business Introduction
Mold Injection Service
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Mold Injection
Mold Injection Service
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Confidential | Copyright © WellerPCB · All Rights Reserved
Mold Injection
Mold Injection Production Tour
MOLD WORKSHOP INJECTION WORKSHOP
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Mold Injection
Mold Injection Production Tour
Mirror EDM Processing Workshop CNC Workshop Wire Walking Machine
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Contact Us:
How To Contact US Weller Technology Co., Limited Tel: 86 755 2828 2776 Fax: 86 755 2828 2076 E-mail: [email protected] Web: www.wellerpcb.com Add: Taiyuan Baiwannian Industry Park, Huamei Road, Baishixia East, Fuyong Town, Bao’an District, Shenzhen, China. P.C. 518103
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